Failure mechanism of large-diameter shield tunnels and its effects on ground surface settlements

A new technique for the analysis of the three-dimensional collapse failure mechanism and the ground surface settlements for the large-diameter shield tunnels were presented.The technique is based on a velocity field model using more different truncated solid conical blocks to clarify the multiblock failure mechanism.Furthermore,the shape of blocks between the failure surface and the tunnel face was considered as an entire circle,and the supporting pressure was assumed as non-uniform distribution on the tunnel face and increased with the tunnel embedded depth.The ground surface settlements and failure mechanism above large-diameter shield tunnels were also investigated under different supporting pressures by the finite difference method.

Influence of secondary lining thickness on mechanical behaviours of double-layer lining in large-diameter shield tunnels

In large-diameter shield tunnels,applying the double-layer lining structure can improve the load-bearing properties and maintain the stability of segmental lining.The secondary lining thickness is a key parameter in the design of a double lining structure,which is worth being explored.Based on an actual large-diameter shield tunnel,loading model tests are carried out to investigate the effect of the secondary lining thickness on the mechanical behaviours of the double lining structure.The test results show that within the range of secondary lining thicknesses discussed,the load-bearing limit of the double-layer lining increases with growing secondary lining thickness.As a passive support,the secondary lining acts as an auxiliary load-bearing structure by contacting the segment.And changes in secondary lining thickness have a significant effect on the contact state between the segment and secondary lining,with both the contact pressure level and the contact area between the two varying.For double-layer lining structures in large-diameter shield tunnels,it is proposed that the stiffness of the secondary lining needs to be matched to the stiffness of the segment,as this allows them to have a coordinated deformation and a good joint load-bearing effect.

Thickness regression for backfill grouting of shield tunnels based on GPR data and CatBoost&BO-TPE:A full-scale model test study

Ground penetrating radar(GPR)is a vital non-destructive testing(NDT)technology that can be employed for detecting the backfill grouting of shield tunnels.To achieve intelligent analysis of GPR data and overcome the subjectivity of traditional data processing methods,the CatBoost&BO-TPE model was constructed for regressing the grouting thickness based on GPR waveforms.A full-scale model test and corresponding numerical simulations were carried out to collect GPR data at 400 and 900 MHz,with known backfill grouting thickness.The model test helps address the limitation of not knowing the grout body condition in actual field detection.The data were then used to create machine learning datasets.The method of feature selection was proposed based on the analysis of feature importance and the electromagnetic(EM)propagation law in mediums.The research shows that:(1)the CatBoost&BO-TPE model exhibited outstanding performance in both experimental and numerical data,achieving R^(2)values of 0.9760,0.8971,0.8808,and 0.5437 for numerical data and test data at 400 and 900 MHz.It outperformed extreme gradient boosting(XGBoost)and random forest(RF)in terms of performance in the backfill grouting thickness regression;(2)compared with the full-waveform GPR data,the feature selection method proposed in this paper can promote the performance of the model.The selected features within the 5–30 ns of the A-scan can yield the best performance for the model;(3)compared to GPR data at 900 MHz,GPR data at 400 MHz exhibited better performance in the CatBoost&BO-TPE model.This indicates that the results of the machine learning model can provide feedback for the selection of GPR parameters;(4)the application results of the trained CatBoost&BO-TPE model in engineering are in line with the patterns observed through traditional processing methods,yet they demonstrate a more quantitative and objective nature compared to the traditional method.

Full-scale experiment for segmental linings of deep-buried shield tunnels bearing high inner water pressure:Comparison of mechanical behaviors of continuous-and stagger-jointed structures

Full-scale loading tests were performed on shield segmental linings bearing a high earth pressure and high inner water pressure,focus-ing on the effects of the inner water load and assembly manner on the mechanical properties of the segmental linings.The test results indicate that the deep-buried segmental linings without inner pressure have a high safety reserve.After the action of high inner water pressure,the lining deformation will increase with the reduction of the safety reserve,caused by the significant decrease in the axial force in the linings.Because the bending moment at the segmental joints is transferred to the segment sections in the adjacent ling rings,the convergence deformation,openings of segmental joints,and bolt strains are smaller for the stagger-jointed lining than those for the continuous-jointed lining;however,dislocations appear in the circumferential joints owing to the stagger-jointed assembly.Although it significantly improves the mechanical performance of the segmental lining,stagger-jointed assembly results in compromising the water-proofing safety of circumferential joints.The stagger-jointed assembly manner can be considered to improve the service performance of shield tunnels bearing high inner water pressure on the premise that circumferential joint waterproofing is satisfied.

Determination of minimum overburden depth for underwater shield tunnel in sands:Comparison between circular and rectangular tunnels

With the development of global urbanization,the utilization of underground space is more critical and attractive for civil purposes.Various shapes of shield tunnels have been gradually proposed to cope with different geological conditions and service purposes of underground structures.Generally,reducing the burial depth of shield tunnel is conducive to construction and cost saving.However,extremely small overburden depth cannot provide sufficient uplift resistance to maintain the stability and serviceability of the tunnel.To this end,this paper firstly reviewed the status of deriving the minimum sand over-burden depth of circular shield tunnel using mechanical equilibrium(ME)method.It revealed that the estimated depth is rather conservative.Then,the uplift resistance mechanism of both circular and rectangular tunnels was deduced theoretically and verified with the model tests.The theoretical uplift resistance is consistent with the experimental values,indicating the feasibility of the proposed equations.Furthermore,the determination of the minimum soil overburden depth of rectangular shield tunnel under various working conditions was presented through integrated ME method,which can provide more reasonable estimations of suggested tunnel burial depth for practical construction.Additionally,optimizations were made for calculating the uplift resistance,and the soil thickness providing uplift resistance is suggested to be adjusted according to the testing results.The results can provide reference for the design and construction of various shapes of shield tunnels in urban underground space exploitation.

Prediction of subsurface settlement induced by shield tunnelling in sandy cobble stratum

This study focuses on the analytical prediction of subsurface settlement induced by shield tunnelling in sandy cobble stratum considering the volumetric deformation modes of the soil above the tunnel crown.A series of numerical analyses is performed to examine the effects of cover depth ratio(C/D),tunnel volume loss rate(h t)and volumetric block proportion(VBP)on the characteristics of subsurface settle-ment trough and soil volume loss.Considering the ground loss variation with depth,three modes are deduced from the volumetric deformation responses of the soil above the tunnel crown.Then,analytical solutions to predict subsurface settlement for each mode are presented using stochastic medium theory.The influences of C/D,h t and VBP on the key parameters(i.e.B and N)in the analytical expressions are discussed to determine the fitting formulae of B and N.Finally,the proposed analytical solutions are validated by the comparisons with the results of model test and numerical simulation.Results show that the fitting formulae provide a convenient and reliable way to evaluate the key parameters.Besides,the analytical solutions are reasonable and available in predicting the subsurface settlement induced by shield tunnelling in sandy cobble stratum.

Weakening behavior of waterproof performance in joints of shield tunnels under adjacent constructions

Groundwater leakage in shield tunnels poses a threat to the safety and durability of tunnel structures. Disturbance of adjacent constructions during the operation of shield tunnels frequently occurs in China, leading to deformation of tunnel lining and leakage in joints. Understanding the impact of adjacent constructions on the waterproofing performance of the lining is critical for the protection of shield tunnels. In this study, the weakening behavior of waterproof performance was investigated in the joints of shield tunnels under transverse deformation induced by adjacent construction. First, the relationship between the joint opening and transverse deformation under three typical adjacent constructions (upper loading, upper excavation, and side excavation) was investigated via elaborate numerical simulations. Subsequently, the evolution of the waterproof performance of a common gasket with a joint opening was examined by establishing a coupled Eulerian-Lagrangian model of joint seepage, and a formula describing the relationship between waterproof performance and joint opening was proposed. Finally, the weakening law of waterproofing performance was investigated based on the results of the aforementioned studies. It was determined that the joints with the greatest decline in waterproof performance were located at the tunnel shoulder in the upper loading case, tunnel crown in the upper excavation case, and tunnel shoulder in the side excavation case. When the waterproof performance of these joints decreased to 50% and 30%, the transverse deformations were 60 and 90 mm under upper loading, 90 and 140 mm under upper excavation, and 45 and 70 mm under side excavation, respectively. The results provide a straightforward reference for setting a controlled deformation standard considering the waterproof performance.

Analytical algorithms of compressive bending capacity of bolted circumferential joint in metro shield tunnels

The integrity and bearing capacity of segment joints in shield tunnels are associated closely with the mechanical properties of the joints.This study focuses on the mechanical characteristics and mechanism of a bolted circumferential joint during the entire bearing process.Simplified analytical algorithms for four stress stages are established to describe the bearing behaviors of the joint under a compressive bending load.A height adjustment coefficient,α,for the outer concrete compression zone is introduced into a simplified analytical model.Factors affectingαare determined,and the degree of influence of these factors is investigated via orthogonal numerical simulations.The numerical results show thatαcan be specified as approximately 0.2 for most metro shield tunnels in China.Subsequently,a case study is performed to verify the rationality of the simplified theoretical analysis for the segment joint via numerical simulations and experiments.Using the proposed simplified analytical algorithms,a parametric investigation is conducted to discuss the factors affecting the ultimate compressive bending capacity of the joint.The method for optimizing the joint flexural stiffness is clarified.The results of this study can provide a theoretical basis for optimizing the design and prediciting the damage of bolted segment joints in shield tunnels.

Novel numerical model to simulate water seepage through segmental gasketed joints of underwater shield tunnels considering the superimposed seepage squeezing effect

The water leakage through segmental joint gaskets has become a major concern that adversely affects the normal serviceability of underwater shield tunnels throughout the construction and operational periods.Therefore,it is of great significance to investigate the sealing performances of the joint gaskets,which directly helps evaluate the waterproof capacity of underwater shield tunnels.To date,the numerical modeling plays an irreplaceable role in the analysis on the waterproof capacity of the joint gaskets.Nevertheless,conventional methods tend to ignore the self-sealing effect induced by the water seepage pressurization,thus failing to reveal the progressive evolution of the water infiltration process through the joint gasket.To remedy this defect,this paper proposed a novel numerical model to simulate the penetration process of the sealing gasket based on the Python language-enabled secondary programming in the ABAQUS software,which could fully consider the superimposed seepage squeezing effect.Based on the proposed model,the waterproof failure process and the dynamic contact stress of the gasket’s water seepage path subject to excessive hydraulic pressure were thoroughly investigated.Moreover,indoor tests on the waterproof capacity of the gasket were also performed to validate the proposed model.It is found that the numerical results from the developed model are consistent with the experimental results.This research will contribute to better understanding of the gaskets’hydraulic penetration process and more accurate prediction of the maximum waterproof capacity in underwater shield tunnels.

Predictions of ground surface settlement for shield tunnels in sandy cobble stratum based on stochastic medium theory and empirical formulas

This paper focuses on the prediction of ground surface settlement induced by shield tunnelling in sandy cobble stratum.Based on the stochastic medium theory,an analytical solution to predict the surface settlement is developed considering the difference between soil and tunnel volume loss.Then,the effects of tunnel geometries,influence angle and volume loss on the characteristics of surface settlement are discussed.Through back analysis,a total of 103 groups of field monitoring data of surface settlement induced by shield tunnelling in sandy cobble stratum are examined to investigate the statistical characteristics of the maximum settlement,settlement trough width and volume loss.An empirical prediction is presented based on the results of back analysis.Finally,the analytical solution and empirical expression are validated by the comparisons with the results of model tests and field monitoring.Results show that the soil at ground surface has an overall dilative response for most of the shield tunnelling in sandy cobble stratum.In addition,the developed analytical solution is applicable and reasonable for surface settlement prediction.Meanwhile,the proposed empirical formula also shows good per-formance in some cases,providing an approach or a reference for engineering designers to preliminarily evaluate the surface settlement.

An improved analytical solution for solving the shield tunnel uplift problem

The problem of shield tunnel uplift is a common issue in tunnel construction.Due to the decrease in shear stiffness at the joints between the rings,uplift is typically observed as bending and dislocation deformation at these joints.Existing modeling methods typically rely on the Euler-Bernoulli beam theory,only considering the bending effect while disregarding shear deformation.Furthermore,the constraints on the shield tail are often neglected in existing models.In this study,an improved theoretical model of tunnel floating is proposed.The constraint effect of the shield machine shell on the tunnel structure is considered using the structural forms of two finite long beams and one semi-infinite long beam.Furthermore,the Timoshenko beam theory is adopted,providing a more accurate description of tunnel deformation,including both the bending effect and shear deformation,than existing models.Meanwhile,the buoyancy force and stratum resistance are calculated in a nonlinear manner.A reliable method for calculating the shear stiffness correction factor is proposed to better determination of the calculation parameters.The proposed theoretical model is validated through five cases using sitemonitored data.Its applicability and effectiveness are demonstrated.Furthermore,the influences of soil type,buried depth,and buoyancy force on the three key indicators of tunnel floating(i.e.the maximum uplift magnitude,the ring position with the fastest uplift race,and the ring position with the maximum uplift magnitude)are analyzed.The results indicate that the proposed model can provide a better understanding of the floating characteristics of the tunnel structure during construction.

Ground settlement and tunnel response due to twin-curved shield tunnelling in soft ground with small clear distance

Twin curved tunnels are often encountered in shield tunnelling,where significant complexities in densely exploited underground space are observed.In this study,the ground settlement and tunnel deformation due to twin-curved shield tunnelling in soft ground were investigated using numerical simulation and field monitoring.Different curvature radii of twin curved tunnels and subsequent effects of tunnel construction were considered to reveal the tunnelling effect on ground surface settlement and tunnel deformation.The results show that the settlement trough yields one offset towards inside of curved shield tunnelling.The location of settlement trough and maximum settlement were affected by curvature radius but except for the shape and width of settlement trough.Adjacent parallel twin-curved shield tunnelling could increase the offset of existing settlement trough and maximum settlement.Then,an empirical prediction of surface settlement trough due to twin-curved shield tunnelling with same tunnel diameters in soft clay was proposed,which was applicable to curvature radius less than 800 m.Finally,a minimum radius of 600 m of curvature tunnel was proposed in terms of allowable convergence deformation of tunnel.The result could provide guidance on safety evaluation for twin curved shield tunnelling construction.

Three-dimensional pseudo-dynamic reliability analysis of seismic shield tunnel faces combined with sparse polynomial chaos expansion

To address the seismic face stability challenges encountered in urban and subsea tunnel construction,an efficient probabilistic analysis framework for shield tunnel faces under seismic conditions is proposed.Based on the upper-bound theory of limit analysis,an improved three-dimensional discrete deterministic mechanism,accounting for the heterogeneous nature of soil media,is formulated to evaluate seismic face stability.The metamodel of failure probabilistic assessments for seismic tunnel faces is constructed by integrating the sparse polynomial chaos expansion method(SPCE)with the modified pseudo-dynamic approach(MPD).The improved deterministic model is validated by comparing with published literature and numerical simulations results,and the SPCE-MPD metamodel is examined with the traditional MCS method.Based on the SPCE-MPD metamodels,the seismic effects on face failure probability and reliability index are presented and the global sensitivity analysis(GSA)is involved to reflect the influence order of seismic action parameters.Finally,the proposed approach is tested to be effective by a engineering case of the Chengdu outer ring tunnel.The results show that higher uncertainty of seismic response on face stability should be noticed in areas with intense earthquakes and variation of seismic wave velocity has the most profound influence on tunnel face stability.

Research on the design method for uniform wear of shield cutters in sand-pebble strata

During shield tunneling in highly abrasive formations such as sand–pebble strata,nonuniform wear of shield cutters is inevitable due to the different cutting distances.Frequent downtimes and cutter replacements have become major obstacles to long-distance shield driving in sand–pebble strata.Based on the cutter wear characteristics in sand–pebble strata in Beijing,a design methodology for the cutterhead and cutters was established in this study to achieve uniform wear of all cutters by the principle of frictional wear.The applicability of the design method was verified through three-dimensional simulations using the engineering discrete element method.The results show that uniform wear of all cutters on the cutterhead could be achieved by installing different numbers of cutters on each trajectory radius and designing a curved spoke with a certain arch height according to the shield diameter.Under the uniform wear scheme,the cutter wear coefficient is greatly reduced,and the largest shield driving distance is increased by approximately 47%over the engineering scheme.The research results indicate that the problem of nonuniform cutter wear in shield excavation could be overcome,thereby providing guiding significance for theoretical innovation and construction of long-distance shield excavation in highly abrasive strata.

A structural health assessment method for shield tunnels based on torsional wave speed

Following recent rapid developments in tunnel engineering in China,the heavy structural maintenance work of the future is likely to pose a great challenge.Newly developed vibration-based health assessment and monitoring methods offer good prospects for large-scale structural monitoring,hidden surface detection and disease pre-judgment.However,because the dynamic properties of tunnels are sensitive to the coupling and damping effects of the surrounding soil,there is little relevant research on tunnel structures.Using the PiP(pipe in pipe)model,the intrinsic tunnel modes and their response characteristics are investigated in this paper,and the degree to which the identification of these characteristics is influenced by mode superposition and the soil coupling effect are also considered.The response features of these flexible wave modes are found to be barely recognizable in a tunnel-soil coupled system,while the phase velocity of the torsional wave can be determined by combining phase spectrum analysis and the HHT(Hilbert-Huang transformation)method.A new structural health assessment method based on the torsional wave speed is therefore proposed.In this method,the torsional wave speed is used to determine the tunnel structure’s global stiffness based on a newly developed dispersion algorithm.The calculated stiffness is then used to evaluate the tunnel’s structural service status.A field test was also carried out at a newly built tunnel to validate the proposed method;the tunnel structure’s Young’s modulus was obtained and was very close to the designed value.This indicates that this method is an effective way to assess tunnel service conditions,and also provides a theoretical basis for future applications to health assessment of shield tunnels.

Experimental study on effect of ductile-iron panel stiffness on mechanical properties of segmental joints of shield tunnels

In circular shield tunnels bearing high inner pressure or rectangular shaped shield tunnels,as the axial force at the segmental lining decreases,the bolt load at the segmental joint increases.It is essential to adopt high-stiffness segmental joints to improve the bearing capacity and control the deformation at the joint position.When designing high-stiffness segmental joints,the selection of ductileiron joint panel is crucial.In this study,two types of segmental joints with different joint panels were fabricated,and the effects of joint panel stiffness on the mechanical properties of segmental joints were analyzed through full-scale sagging and hogging bending tests.The results showed that the failure mode of high-stiffness segmental joint was similar to that of large eccentric compression section.According to the difference of panel stiffness,the failure modes can be specified into two types.If the stiffness is sufficient,the joint failure occurs due to the yielding of bolts;otherwise,it occurs due to the large deformation of ductile-iron joint panels.As for the design requirement of segmental joint,the stiffness of joint panel should be sufficient,i.e.,the opening and failure of the joints are finally induced by the bolt deformation.Otherwise,before the plastic deformation of the bolts,the large deformation of the joint panels will occur under a bendingmoment-dominant load,and the bearing capacity of the joints will greatly decrease.

Observed response of maglev structure undercrossed by three shield tunnels in soft soil

This paper investigates the response of a maglev structure to three under-crossing tunnels of the Shanghai Metro Line 13.The minimal distance between the tunnels and pile groups of the maglev structure is only 1.5 m,thus the deformations of the maglev structure are strictly controlled for the serviceability of the operating maglev trains.The displacements of maglev piers and ground settlements during different tunnelling stages are monitored with an automatic measuring system.Based on the observed data,the ground settlement trough and displacements of maglev piers caused by the three shield tunnelling procedures are analyzed and discussed.The maximal ground settlement after the completion of the three tunnelling procedures is -43 mm.To operate the existing maglev safely,practical construction control methods are applied,including synchronous grouting,adjustment of the shield status,shield-advancing speed control,and stabilisation of the soil chamber pressure.With these countermeasures,the tunnel-induced deformations of maglev piers are well below the predefined thresholds.All piers heave under the strict deformation criterion of 2.0 mm.The crossing project is finally completed without interruptions of the maglev operations by monitoring the progress.The presented project is a valuable example for the evaluation of shield tunnelling effects on the adjacent maglev structures and establishes criteria for similar projects in the future.

On the critical particle size of soil with clogging potential in shield tunneling

Shield tunneling is easily obstructed by clogging in clayey strata with small soil particles.However,soil clogging rarely occurs in strata with coarse-grained soils.Theoretically,a critical particle size of soils should exist,below which there is a high risk of soil clogging in shield tunneling.To determine the critical particle size,a series of laboratory tests was carried out with a large-scale rotary shear apparatus to measure the tangential adhesion strength of soils with different particle sizes and water contents.It was found that the tangential adhesion strength at the soilesteel interface gradually increased linearly with applied normal pressure.When the particle size of the soil specimen was less than 0.15 mm,the interfacial adhesion force first increased and then decreased as the water content gradually increased;otherwise,the soil specimens did not manifest any interfacial adhesion force.The amount of soil mass adhering to the steel disc was positively correlated with the interfacial adhesion force,thus the interfacial adhesion force was adopted to characterize the soil clogging risk in shield tunneling.The critical particle size of soils causing clogging was determined to be 0.15 mm.Finally,the generation mechanism of interfacial adhesion force was explored for soils with different particle sizes to explain the critical particle size of soil with clogging risk in shield tunneling.

Mechanical performances of shield tunnel segments under asymmetric unloading induced by pit excavation

To explore the stress and deformation responses,as well as the failure characteristics of the shield tunnel segment of Hangzhou Metro under the influences of pit excavation and other surrounding projects,a self-developed“shield tunnel segment hydraulic loading system”was used to carry out full-scale loading tests on the three-ring staggered assembled segments.The structural performances and failure process of the tunnel segment under step-by-step asymmetric unloading were studied.A safety index was proposed to describe the bearing capacity of the segment.Next,a finite element model(FEM)was established to analyze the bearing capacity of segment using the test results.Finally,the effect of reinforcement with a steel plate on the deformation and bearing capacity of the segment was analyzed.The results showed that under asymmetric unloading,the peak value and amplitude of the bending moment on the near unloading side converged with a greater value than those on the far side.The concrete internal force exhibited a directional transformation at different load stages.Cracks first appeared at the 180inner arc surface of the bottom standard block and then expanded to both sides,while the rate of crack propagation of the outer arc surface was relatively lower.The bearing capacity of the segments can be evaluated by the combination of the factors,e.g.the residual bearing capacity coefficient,moment transfer coefficient,and characterization coefficient.The segments approaching failure can facilitate the increase in the residual bearing capacity coefficient by more than 50%.This can provide guidance for the service assessment of metro tunnel operations.

Effects of deep soil mixing on existing shield tunnels in soft soil ground

To mitigate the impact of adjacent construction on existing shield tunnels,deep soil mixing(DSM)has been widely used to reinforce the soft soil ground around shield tunnels.However,the construction of DSM may cause the movement of existing shield tunnels under soft soil and sensitive ground conditions,and reasonable installation parameters will reduce the impact of DSM construction on the existing shield tunnels.Based on the field tests of DSM installation parameters and a program of field measurements of existing shield tunnels during the DSM construction in Suzhou,the reasonable installation parameters of DSM were selected,and the movement of soil behind the soil mixing walls(SMWs)during multirow DSM installation was investigated.The movement of the shield tunnels caused by DSM construction were discussed in detail.The field test results showed that the DSM columns installed at a higher speed and a lower water-cement ratio enlarged the movement of the surrounding soil.The DSM should be installed at a lower speed and a higher watercement ratio to reduce the movement of the shield tunnels.The field measurement results showed that the displacement of the tunnel lining was primarily caused by the construction of DSM zones beside the shield tunnels,which led to vertical compression and horizontal expansion of the tunnel lining.The construction of DSM immediately above the shield tunnels caused uplift to the tunnels.In addition,the deformed shapes of the two shield tunnels were asymmetric,and the displacement of the spring lining was larger than that of the crown.By taking the reasonable installation parameters of DSM and under the protection of the SMWs,the deformation of the shield tunnels caused by the construction of DSM was effectively controlled,and the maximum displacement was within the control value of the shield tunnels in this study.