Copper-graphite composites were prepared by spark plasma sintering(SPS)using coppercoated graphite powder.Hydrophobic surfaces were successfully constructed by chemical etching and surface treatment.The density,metall...Copper-graphite composites were prepared by spark plasma sintering(SPS)using coppercoated graphite powder.Hydrophobic surfaces were successfully constructed by chemical etching and surface treatment.The density,metallographic structure,microstructure,Shore hardness,resistivity,water contact angle,and friction/wear properties of the composites were investigated using the Archimedes drainage method,a metallographic microscope,a scanning electron microscope,a hardness tester,a resistometer,a surface science tester,and a friction tester.The results showed that the relative density and Shore hardness of the copper-graphite composites increased slightly from 90.04%and 56 HSD to 92.66%and 59 HSD,respectively,when the sintering temperature increased from 700 to 900℃.The copper and graphite phases in the copper-graphite composites were uniformly distributed with a continuous and network-like structure at various sintering temperatures.The interface between the copper and graphite was in good condition,without any obvious cracks or voids.The optimum process for hydrophobic surface construction included etching with a 1 mol/L K_(2)Cr_(2)O_(7)-H_(2)SO_(4)solution for 1 min,and soaking in a 0.09 mol/L cetylbenzene sulfonic acid alcohol solution for 1 h.The contact angle of the copper-graphite composite reached 130°.Hydrophobic treatment was beneficial for reducing the friction coefficient(from 0.18-0.19 to 0.13-0.15)and the wear rate(from 4.1-6.2×10^(-3)to 1.1-2.1×10^(-3)mm^(3)/(N·m)),demonstrating obvious antifriction and wear-resisting properties.The resistivities of the hydrophobic-treated samples increased slightly,from(4-8)×10^(-7)Ω·m to(5-15)×10^(-7)Ω·m,meeting the resistivity requirements of copper-graphite composite pantograph sliders and current receiver sliders in actual working conditions.展开更多
This article contributes to the development of the new class of fully biodegradable “green” composites by combining fibers (natural/bio) with biodegradable resin. The vegetable fibers (Triumfetta cordifolia and suga...This article contributes to the development of the new class of fully biodegradable “green” composites by combining fibers (natural/bio) with biodegradable resin. The vegetable fibers (Triumfetta cordifolia and sugarcane bagasse) treated with NaOH and bleached were incorporated into a natural rubber matrix. The influence of the fiber ratio on the physical properties, tensile strength and surface hardness of the hybrid composites was analyzed. The results show that the addition of fibers in the natural rubber matrix increases the water absorption capacity but gradually reduces it with increasing fiber ratio. The hybrid composites of the NRT50-50B proportions show the best tensile strengths at 20 phr and a shore A hardness of 43.7 at 30 phr. The combination of two fibers has improved the physical and mechanical properties of the hybrid composites which can be used in engineering applications.展开更多
基金the Open Subject of The State Key Laboratory of Heavy Duty AC Drive Electric Locomotive Systems Integration(No.172195100710)。
文摘Copper-graphite composites were prepared by spark plasma sintering(SPS)using coppercoated graphite powder.Hydrophobic surfaces were successfully constructed by chemical etching and surface treatment.The density,metallographic structure,microstructure,Shore hardness,resistivity,water contact angle,and friction/wear properties of the composites were investigated using the Archimedes drainage method,a metallographic microscope,a scanning electron microscope,a hardness tester,a resistometer,a surface science tester,and a friction tester.The results showed that the relative density and Shore hardness of the copper-graphite composites increased slightly from 90.04%and 56 HSD to 92.66%and 59 HSD,respectively,when the sintering temperature increased from 700 to 900℃.The copper and graphite phases in the copper-graphite composites were uniformly distributed with a continuous and network-like structure at various sintering temperatures.The interface between the copper and graphite was in good condition,without any obvious cracks or voids.The optimum process for hydrophobic surface construction included etching with a 1 mol/L K_(2)Cr_(2)O_(7)-H_(2)SO_(4)solution for 1 min,and soaking in a 0.09 mol/L cetylbenzene sulfonic acid alcohol solution for 1 h.The contact angle of the copper-graphite composite reached 130°.Hydrophobic treatment was beneficial for reducing the friction coefficient(from 0.18-0.19 to 0.13-0.15)and the wear rate(from 4.1-6.2×10^(-3)to 1.1-2.1×10^(-3)mm^(3)/(N·m)),demonstrating obvious antifriction and wear-resisting properties.The resistivities of the hydrophobic-treated samples increased slightly,from(4-8)×10^(-7)Ω·m to(5-15)×10^(-7)Ω·m,meeting the resistivity requirements of copper-graphite composite pantograph sliders and current receiver sliders in actual working conditions.
文摘This article contributes to the development of the new class of fully biodegradable “green” composites by combining fibers (natural/bio) with biodegradable resin. The vegetable fibers (Triumfetta cordifolia and sugarcane bagasse) treated with NaOH and bleached were incorporated into a natural rubber matrix. The influence of the fiber ratio on the physical properties, tensile strength and surface hardness of the hybrid composites was analyzed. The results show that the addition of fibers in the natural rubber matrix increases the water absorption capacity but gradually reduces it with increasing fiber ratio. The hybrid composites of the NRT50-50B proportions show the best tensile strengths at 20 phr and a shore A hardness of 43.7 at 30 phr. The combination of two fibers has improved the physical and mechanical properties of the hybrid composites which can be used in engineering applications.
