SiC_w/MgLiAl复合材料的界面结构

从热力学角度分析了SiC晶须与Mg Li Al合金的化学相容性 ,利用透射电镜及高分辨电镜研究了SiCw/MgLiAl复合材料的界面结构 ,并测试了复合材料的力学性能。结果表明 ,该复合体系化学相容性较好 ,SiC晶须与基体合金界面结合紧密 ,没有反应物 ;少数SiC晶须表面发生了沿 {1 1 1 }晶面的定向损伤 ,出现了 70 .5°或 1 0 9.5°台阶。拉伸实验结果表明 ,SiC晶须对Mg Li Al合金具有明显的强化作用 ,使复合材料的抗拉强度、弹性模量明显提高。

MICROSTRUCTURE OF ELECTRODEPOSITED Ni-W-P-SiC COMPOSITE COATINGS

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Corrosion resistance of electrodeposited RE-Ni-W-P-SiC composite coating

Immersion experiment results show that corrosion rate of the as deposited RE Ni W P SiC composite coating in HCl solutions increases with the rise of HCl concentration. On the contrary, the corrosion rate of the composite coating after heat treatment decreases with increasing HCl concentration. The corrosion rates of the composite coatings in as deposited state and after heat treatment in H 2SO 4 and H 3PO 4 solutions respectively decrease with the rise of H 2SO 4 and H 3PO 4 concentrations. The corrosion rate of the composite coating as deposited in FeCl 3 solutions decreases with increasing FeCl 3 concentration, while the rate of the composite coating after heat treatment increases with the rise of FeCl 3 concentration. The corrosion rate of 316L stainless steel in the corrosion media of H 2SO 4, HCl, H 3PO 4 and FeCl 3 solutions at different concentrations increases with rising concentration. In addition, the corrosion rate of 316L stainless steel in the corrosion media of H 2SO 4, HCl, H 3PO 4 and FeCl 3 solutions respectively is much greater than that of the RE Ni W P SiC composite coating as deposited and after heat treatment in the same corrosion media. [

Effects of addition of rare earth on properties and structures of Ni-W-B-SiC composite coatings

The effects of rare earth (RE) on the composition, phase structures, surface morphologies and hardness of electrodeposited RE Ni W B SiC composite coatings were discussed. The results show that W and SiC contents in the coatings increase with the increase of RE in the bath. When RE is added in the coatings, the grains are refined and the trend of formation of amorphous coatings is increased. Moreover, the thermal stability of the RE Ni W B SiC composite coatings is enhanced. The hardness of the coatings is increased with the increase of heat treatment temperature, and it reaches the peak value when heated at 400 ℃. Besides, the hardness of the RE Ni W B SiC coatings is higher than that of the Ni W B SiC coatings.

Microstructure of electrodeposited RE-Ni-W-P-SiC composite coating

The components and microstructure of the RE Ni W P SiC composite coating were analyzed by means of EPXDS, SEM and XRD. The results showed that the composite coating containing 5%～14%RE, 4%～7%SiC, 12%～15%P and 5%～6%W was obtained by use of appropriate bath composition and plating conditions. The as deposited composite coating is amorphous and it becomes mixture when the temperature is raised from 200 ℃ to 400 ℃. However, the composite coating is crystal when the temperature is over 400 ℃. Scanning electron microscopy indicates that the heat treatment temperature has no effect on the surface morphologies of the RE Ni W P SiC composite coating. This is to say that the composite coating has a better heat stability of microstructure and high temperature oxidation.

PROPERTIES OF ELECTRODEPOSITED AMORPHOUS Ni-W-P-SiC COMPOSITE COATINGS

The Effects of heat treatment temperature on the hardness,wear resistance and structure of the amorphous Ni-W-P-SiC composite coatings have been investigated.The results show that Ni-W-P-SiC composite coatings are amorphous under 300℃, partially crystalline at 300-400℃,and crystalline when heat treatment temperature reaches 400℃,the crystals being fine Ni3P phase particles.The hardness,wear resistance and the crystallization temperature of the composite coatings increase when an additive is added into the bath.The hardness and wear resistance of the coatings increase with increasing heat treatment temperature,and they will reach their peak values when the heat treatment temperature reaches 400℃.Corrosion experiment indicates that the corrosion resistance of amorphous Ni-W-P-SiC composite coatings in various kinds of corrosive media except nitric acid is better than that of stainless steel 1Cr18Ni9Ti.Scanning electron microscopy observation shows that the additive has no effect on the surface appearance of the coatings,but the current density and the pH value have considerable effects on the surface appearance.

CATHODIC PROCESS AND WEAR RESISTANCE OF ELECTRO-DEPOSITED RE-Ni-W-P-SiC COMPOSITE COATING

Cathodic deposition current density of the composite coatings increases when SiC par-ticles and rare earth (RE) were added in the bath, which is profitable for Ni- W-P alloy to deposit in the cathod, forming Ni-W-P-SiC and RE-Ni-W-P-SiC composite coatings. On the contrary, the addition of PTFE in the bath decreases cathodic deposition current density of the coatings. The current density increases a little when the amount of RE is 7-9g/l; however, the current density increases greatly when the amount of RE is increased to 11-13g/l. Bui ij the amount of RE is raised further, the current density decreases. Hardness and wear resistance of RE-Ni-W-P-SiC composite coating have been studied, and the results show that the hardness and wear resistance of RE-Ni-W-P-SiC composite coating increase with increasing heat treatment tempera-ture, which reach peak values at 400℃; while the hardness and wear resistance of the coating decrease with the rise of heat treated temperature continuously.

STUDY ON PROPERTIES OF PULSE ELECTRODEPOSITED RE-Ni-W-P-SiC COMPOSITE COATINGS

The effects of pulse frequency f and duty cycle r on the deposition rate, composition, morphology, and hardness of pulse electrodeposited RE （rare earth）-Ni-W-P-SiC composite coatings have been studied. The results indicate that pulse current can improve the deposition rate of RE-Ni-W-P-SiC composite coatings; W, P, and SiC contents in the coating decrease with the increase of pulse frequency and reach the lowest value at f = 33Hz, whereas the RE content in the composite coatings increases with the increase of pulse frequency. SiC content decreases with the increase of duty cycle, W content reaches the lowest value, and P content reaches the highest value at r = 0.4; pulse current and RE can lead to smaller size of the crystalline grains; however, the effects of different pulse frequency and duty cycle on the morphologies of RE-Ni-W-P-SiC composite coatings are not obvious. The hardness of RE-Ni-W-P-SiC composite coatings is the highest when the duty cycle is at 0.6 and 0.8 and pulse frequency is at 50Hz. At the same pulse frequency, the hardness of RE-Ni-W-P-SiC composite coatings at r= 0.8 is higher than that at r= 0.6.

Studies on High Temperature Oxidation of Electrodeposited RE-Ni-W-P-SiC Composite Materials

The oxidation of the Electrodeposited RE-Ni-W-P-SiC Composite materials at high temperature is investigated. The results show that during high temperature oxidation the relationship between the mass change of pure Ni, Ni-W-P, Ni-W-P-SiC or RE-Ni-W-P-SiC coatings and the oxidation time follows a mixed curve, i.e. it is approximately a linear relationship when the oxidation time is less than 60 mins while it is a power function relationship when the oxidation time is over 60 mins. The order for the oxidation rate of the four coatings is Ni> Ni-W-P> Ni-W-P-SiC>RE-Ni-W-P-SiC. The mass change of Ni-W-P, Ni-W-P-SiC or RE-Ni-W-P-SiC coatings increases exponentially with a rise of oxidation temperature. The high temperature-oxidation resistance of RE-Ni-W-P-SiC composite material is 3-4 times than that of Ni-W-P alloy coating. The cross section morphologies and X-ray diffraction patterns indicate that the high temperature-oxidation resistance of RE-Ni-W-P-SiC composite coating is better than any other coatings.

Corrosion resistance of electrodeposited RE-Ni-W-P-SiC-PTFE composite coating in phosphoric and ferric chloride

Corrosion rate and anode polarization curves of electrodeposited RE-Ni-W-P-SiC-PTFE composite coating in various concentrations of phosphoric and ferric chloride were researched. The results show that corrosion rate of the composite coatings increases with the increasing concentrations of phosphoric and ferric chloride, and reaches the maximum value when phosphoric concentration is 40% and ferric chloride concentration is 20% (mass fraction, the same below if not mentioned). Anode polarization curves of the composite coatings show that anode polarization current density of the composite coatings heat-treated at 200 ℃ or 500 ℃ is lower than that of other coatings heat-treated at 300 ℃ or 400 ℃, which displays that the composite coatings heat-treated at 200 ℃ or 500 ℃ have better corrosion resistance. Besides, corrosion resistance of the composite coating heat-treated at 500 ℃ is better than that as deposited and RE-Ni-W-P-SiC composite coating heat-treated at 400 ℃, and is also better than that of 316L stainless steel.

Vacuum brazing of Si/SiC ceramic composite and Invar alloy using TiSOCu-W filler metals

Si/SiC ceramic composite and lnvar alloy were successfidly joined by vacuum brazing using Ti5OCu-W filler metals into which W was added to release the thermal stress of the brazed joint. Microstructures of the brazed joints were irwestigated by scanning electron micrascope （SEM） and energy dispersive spectrometer （EDS）. The mechanical properties of the brazed joints were measured by shearing tests. The results showed that the brazed joints were composed of Ti-Cu phase, W phase and Ti-Si phase. W had no effect on the wettability and mobility of the .filler metals. The growth of Ti2 Cu phase was restrained, and the reaction between ceramic composite and filler metals was weakened. The specimen, brazed at 970°C for 5 rain, had the maximum shear strength of 108 MPa at room temperature.

STUDY ON STRUCTURE AND PROPERTIES OF Ni-W-SiC COMPOSITE COATING

The effects of electroplating conditions on the composition of N-W-SiC composite coating were studied; the znfiuence of heat-treatment and nitrocarburization on the microstructure, hardness and wear resistance of the coating were discussed. The results showed that an amorphous composite coating, containing(wt%) 50-55Ni, 42-45.IW and 3.0-7.6SiC, could be electroplated on the matrix. Afier heat-treatment or nitrocarburization the coating crystallized to form some new phases, and the haordness and wear resistance of the composite coating were enhanced retmarkably.

SiC陶瓷与Ti合金的(Ag-Cu-Ti)-W复合钎焊接头组织结构研究

研究了在Ag,Cu,Ti粉末中加入W粉连接钛合金和SiC陶瓷的接头组织结构和接头状况。结果表明W颗粒均匀分布在钎缝的Ag相中,且未与Ag-Cu-Ti合金基体发生冶金反应,W颗粒的大小和形状基本上与加入前的粉末相当。在较低的钎焊温度和较短的钎焊时间下,能形成组织结构均匀、连接良好的复合接头,钎缝内Cu-Ti相较少,钎缝与钛合金界面形成了多层Ti含量呈梯度变化的Cu-Ti扩散反应层组成的扩散带。W的加入降低了接头热应力。而较高的钎焊温度和较长的钎焊时间,容易在近缝区的陶瓷中产生裂纹。由于扩散进入钎缝Ti量的增多,使得钎缝内形成很多长条形CuTi相组织,提高了与钎缝相邻的Cu-Ti扩散反应层的Ti浓度,并且钎缝内钛合金界面附近形成了没有W相的带状区域。

SiC/W层状复合材料力学性能与显微结构的研究

用金属钨作为延性层,增韧碳化硅陶瓷,制备了SiC/W层状复合材料,并测试了其力学性能。结果表明,在保持强度不变的同时,断裂韧性提高了1倍。XRD和SEM分析发现,W和SiC发生化学反应,界面产生新相,增强了层状复合材料的界面结合,但同时降低了金属对陶瓷的增韧效果。

电沉积Ni－W－P－SiC复合材料的组织及结构

Ｘ—射线衍射仪测定表明，当Ｎｉ—Ｗ—Ｐ—ＳｉＣ复合镀层中的磷含量大于８ｗｔ％时，镀层在镀态时呈非晶态结构；α—ＳｉＣ微粒的存在并不影响复合镀层的结构，也不参与结构的转变。热处理温度对Ｎｉ—Ｗ—Ｐ—ＳｉＣ复合镀层的组织结构有一定的影响，当温度升到３００～４００℃时，产生Ｎｉ３Ｐ粒子，起到沉淀硬化作用，因此，复合镀层的硬度最高；若继续升高温度，Ｎｉ３Ｐ粒子长大，然后集聚并粗化，导致镀层软化，硬度下降。扫描电镜证明，α—ＳｉＣ微粒在复合镀层中的分布较均匀。添加剂的加入，有利于提高复合镀层的晶化温度。

C_f/SiC复合材料与Ti合金的AgCuTi-W复合钎焊

本文利用AgCuTi-W复合钎料作中间层,在适当的工艺参数下真空钎焊Cf/SiC复合材料与Ti合金,利用SEM,EDS,XRD分析接头微观组织结构,利用剪切试验检测接头力学性能。研究结果表明:钎焊时,复合钎料中的Ti借助Cu-Ti液相与Cf/SiC复合材料反应,在Cf/SiC复合材料与连接层界面形成Ti3SiC2,Ti3Si和少量TiC化合物的混合反应层。复合钎料中的Cu与Ti合金中的Ti发生互扩散,在连接层与Ti合金界面形成不同成分的Cu-Ti化合物过渡层。钎焊后,形成W颗粒强化的致密复合连接层,W颗粒主要分布在Cu-Ti相中。W的加入缓解了接头的残余热应力,C/SiC/AgCuTi-W/TC4接头剪切强度明显高于C/SiC/AgCuTi/TC4接头。

RE-Ni-W-P-SiC-PTFE复合镀层的抗氧化性研究

研究了RE Ni W P SiC PTFE复合镀层的抗氧化性。结果表明 :RE Ni W P SiC PTFE复合镀层随着氧化温度的升高 ,氧化膜的重量增加 ,但在 80 0°C以下氧化温度对镀层的增重不显著 ;80 0°C以上 ,镀层的增重迅速增加。通过对三种镀层抗氧化性能的比较可知 ,RE Ni W P SiC PTFE镀层的抗氧化性不如Ni W P、Ni W P SiC及RE Ni W P SiC三种镀层好。

退火处理对SiC_w/Al复合材料应力腐蚀开裂行为的影响

采用双悬臂梁试验方法， 研究了不同温度的退火处理对纯铝基复合材料及ＬＹ１２ 铝基复合材料应力腐蚀开裂行为的影响。应力测试及透射电镜观察结果表明， 不同温度的退火处理通过松弛复合材料的残余应力及改变基体的位错组态改善了复合材料的应力腐蚀性能。随退火温度的升高， 两种复合材料的应力腐蚀裂纹稳态扩展速率降低； 临界应力场强度因子ＫＩＳＣＣ增高；

电沉积RE-Ni-W-P-SiC复合镀层的硬度与耐磨性研究

研究了RE Ni W P SiC复合镀层的硬度与耐磨性。结果表明 ,随着加热温度的提高 ,复合镀层的硬度和耐磨性增加 ,在 4 0 0°C时达峰值 ;温度继续升高 ,复合镀层硬度和耐磨性呈下降趋势。随着复合镀层中磷含量的增加 ,其耐磨性改善。在4 0 0°C热处理条件下 ,随着热处理时间的延长 ,复合镀层的硬度和耐磨性增加 ,当热处理时间达到 3h时 ,复合镀层硬度和耐磨性达到最佳值。随着镀液中SiC和钨酸钠浓度的增加 ,复合镀层的硬度和耐磨性均增强。

脉冲复合镀层Ni-W-P-SiC和RE-Ni-W-P-SiC的组织与相结构分析

运用X射线衍射仪、电子探针X射线能谱仪等手段分析研究了Ni-W-P-SiC和RE-Ni-W-P-SiC脉冲复合镀层的组织结构。结果表明,Ni-W-P-SiC和RE-Ni-W-P-SiC两种脉冲复合镀层表面比相应直流镀层光滑平整细腻得多,脉冲参数不同会得到表面平整程度和粒度不同的镀层,稀土的加入使RE-Ni-W-P-SiC复合镀层比Ni-W-P-SiC复合镀层晶粒更细小、截面更均匀;同时热处理温度和时间对镀层的截面形貌也有影响,Ni-W-P-SiC、RE-Ni-W-P-SiC脉冲镀层在镀态时都是非晶态结构,随着热处理温度的升高,两脉冲复合镀层的非晶态形态逐渐减弱,镀层逐渐向晶态转变,Ni3P相的衍射峰逐渐加强,且不断出现新相的特征峰;稀土元素的加入对脉冲镀层在镀态和热处理时相结构有一定程度影响。