Thispaper proposed a new methodof producing Ceramic/ Metalfunctionally gradient mate rialby electroless platingtechnique. The experimentof producing SiC/ Ni PFGM wascar ried out with self made electroless plating ...Thispaper proposed a new methodof producing Ceramic/ Metalfunctionally gradient mate rialby electroless platingtechnique. The experimentof producing SiC/ Ni PFGM wascar ried out with self made electroless plating facilities. The results show that the thickness of FGMcoating andthegradientdistribution ofcompositioncanbecontrolled byoptimizingelec trolessplating technology and changing the parameters such as plating time, the additionspeed and concentration of SiCparticles. Analysisdemonstratesthatthereisastrongrelation ship amongthe SiCcontent,the microstructureandthe mechanicalproperty ofthe FGM.展开更多
Ti1Al2O3 Functionally Gradient Material (FGM) was prepared by an explosive compaction/SHS process. Ten sheets of the compounding powder were laminated and pressed to get a green body of FGM. It was then compacted expl...Ti1Al2O3 Functionally Gradient Material (FGM) was prepared by an explosive compaction/SHS process. Ten sheets of the compounding powder were laminated and pressed to get a green body of FGM. It was then compacted explosively By burying the explosive compaction body into a stoichiometric Al/TiO2 mixture and igniting the combustion of the stoichiometric Al/TiO2 mixture, the SHS reaction of the explosive compaction body was initiated by the heat released from the combustion of the stoichiometric Al/TiO2 mixture. In this way, Ti/Al2O3 FGM was synthesized. The adiabatic temperatures of each gradient layer were calculated when the preheating temperatures were 298 K and 1173 K, respectively The microstructure, composition and properties of Ti/Al2O3 FGM and the reaction mechanism of each gradient layer were studied. It was found that Ti/Al2O3 FGM prepared by the explosive compaction/SHS process had a high density and a high microhardness. Its structure, composition and properties showed apparent gradient distribution. The structure of the standard stoichiometric ratio gradient layer of FGM was a network structure. Its reaction mode could be described as follows: Al powder melted first, then the molten Al penetrated into the TiO2 zone and reacted with TiO2, and big pores were left in the original positions of Al powder. The reaction of gradient layers with the addition of Al3O3 as diluents was similar to that of the standard stoichiometric ratio gradient layer, so were their structure and composition. However, the reaction of gradient layers with the addition of Ti as diluents was more complex and the composition deviated slightly from the designed one展开更多
Al2024/SiC functionally graded materials (FGMs) with different numbers of graded layers and different amounts of SiC were fabricated successfully by powder metallurgy method and hot pressing process. The effects of in...Al2024/SiC functionally graded materials (FGMs) with different numbers of graded layers and different amounts of SiC were fabricated successfully by powder metallurgy method and hot pressing process. The effects of increasing SiC content and number of layers of Al2024/SiC FGMs on the microstructure and mechanical properties of the composite were investigated. X-ray diffraction (XRD) and scanning electron microscopy (SEM) with energy-dispersive X-ray spectroscopy (EDX) analyses indicated that Al and SiC were dominant components as well as others such as Al4C3, CuAl2, and CuMgAl2展开更多
Functionally gradient samples are prepared by getting metal Ni or Cu bonded with Ni-matrix composites reinforced by TiB2 particles by field activated diffusion bonding process. The intermetallic compound of Ni3Al has ...Functionally gradient samples are prepared by getting metal Ni or Cu bonded with Ni-matrix composites reinforced by TiB2 particles by field activated diffusion bonding process. The intermetallic compound of Ni3Al has been applied as a mediate layer in order to reduce residual stress. The microstracture, phase composition of the interfaces between the metal and Ni3Al are determined and the mechanical properties of the gradient materials are characterized. Elemental concentration profiles across the interfaces between layers showed significant diffusion dissolution and formation of firm bonds. Measured micro-hardness values of the sample increased monotonically from the metal substrate to the surface layer of composites. The values for the surface composite layer ranged from about 2 000 HK to 3 300 HK. The results of this investigation demonstrate the feasibility of field activated diffusion bonding process for rapid preparation of FGMs.展开更多
文摘Thispaper proposed a new methodof producing Ceramic/ Metalfunctionally gradient mate rialby electroless platingtechnique. The experimentof producing SiC/ Ni PFGM wascar ried out with self made electroless plating facilities. The results show that the thickness of FGMcoating andthegradientdistribution ofcompositioncanbecontrolled byoptimizingelec trolessplating technology and changing the parameters such as plating time, the additionspeed and concentration of SiCparticles. Analysisdemonstratesthatthereisastrongrelation ship amongthe SiCcontent,the microstructureandthe mechanicalproperty ofthe FGM.
文摘Ti1Al2O3 Functionally Gradient Material (FGM) was prepared by an explosive compaction/SHS process. Ten sheets of the compounding powder were laminated and pressed to get a green body of FGM. It was then compacted explosively By burying the explosive compaction body into a stoichiometric Al/TiO2 mixture and igniting the combustion of the stoichiometric Al/TiO2 mixture, the SHS reaction of the explosive compaction body was initiated by the heat released from the combustion of the stoichiometric Al/TiO2 mixture. In this way, Ti/Al2O3 FGM was synthesized. The adiabatic temperatures of each gradient layer were calculated when the preheating temperatures were 298 K and 1173 K, respectively The microstructure, composition and properties of Ti/Al2O3 FGM and the reaction mechanism of each gradient layer were studied. It was found that Ti/Al2O3 FGM prepared by the explosive compaction/SHS process had a high density and a high microhardness. Its structure, composition and properties showed apparent gradient distribution. The structure of the standard stoichiometric ratio gradient layer of FGM was a network structure. Its reaction mode could be described as follows: Al powder melted first, then the molten Al penetrated into the TiO2 zone and reacted with TiO2, and big pores were left in the original positions of Al powder. The reaction of gradient layers with the addition of Al3O3 as diluents was similar to that of the standard stoichiometric ratio gradient layer, so were their structure and composition. However, the reaction of gradient layers with the addition of Ti as diluents was more complex and the composition deviated slightly from the designed one
文摘Al2024/SiC functionally graded materials (FGMs) with different numbers of graded layers and different amounts of SiC were fabricated successfully by powder metallurgy method and hot pressing process. The effects of increasing SiC content and number of layers of Al2024/SiC FGMs on the microstructure and mechanical properties of the composite were investigated. X-ray diffraction (XRD) and scanning electron microscopy (SEM) with energy-dispersive X-ray spectroscopy (EDX) analyses indicated that Al and SiC were dominant components as well as others such as Al4C3, CuAl2, and CuMgAl2
基金Acknowledgment The authors wish to thank the financial support for this research from the National Natural Science Foundation of China (Grant No. 50975190) and the Army Office of Research (ZAM).
文摘Functionally gradient samples are prepared by getting metal Ni or Cu bonded with Ni-matrix composites reinforced by TiB2 particles by field activated diffusion bonding process. The intermetallic compound of Ni3Al has been applied as a mediate layer in order to reduce residual stress. The microstracture, phase composition of the interfaces between the metal and Ni3Al are determined and the mechanical properties of the gradient materials are characterized. Elemental concentration profiles across the interfaces between layers showed significant diffusion dissolution and formation of firm bonds. Measured micro-hardness values of the sample increased monotonically from the metal substrate to the surface layer of composites. The values for the surface composite layer ranged from about 2 000 HK to 3 300 HK. The results of this investigation demonstrate the feasibility of field activated diffusion bonding process for rapid preparation of FGMs.