Bonding enhancement of cold rolling TA1 P-Ti/AA6061 composite plates via surface oxidation treatment

TA1 P-Ti/AA6061 composite plate was produced by oxidizing the surface of the titanium plate and adopting a cold roll bonding process.The results revealed that the oxide film(Ti6O)prepared on the surface of TA1 pure titanium was easy to crack during the cold roll bonding,thereby promoting the formation of an effective mechanical interlock at the interface,which can effectively reduce the minimum reduction rate of the composite plates produced by cold rolling of titanium and aluminium plates.Moreover,the composite plate subjected to oxidation treatment exhibited high shear strength,particularly at a 43%reduction rate,achieving a commendable value of 117 MPa.Based on oxidation treatment and different reduction rates,the annealed composite plates at temperatures of 400,450,and 500°C displayed favorable resistance to interface delamination,highlighting their remarkable strength-plasticity compatibility as evidenced by a maximum elongation of 31.845%.

SiCp粒径级配对55%SiCp/6061Al复合材料组织和性能的影响

采用真空热压法制备了55%SiCp/6061Al(55%为体积分数)复合材料,研究SiCp粒径级配对复合材料SiCp分布均匀度、致密度和抗弯强度的影响.研究结果表明:粒径级配复合材料组织致密、SiCp分布均匀且SiCp与6061Al合金基体界面结合强度高.双粒径(60+25)μm、质量比4∶1复合材料热处理后抗弯强度由395 MPa提高为548 MPa;三粒径级配为(120+60+25)μm、质量比为1∶1∶1的复合材料热处理前抗弯强度最高,为397 MPa;双粒径级配(106+25)μm、质量比4∶1的复合材料致密度>99.0%、均匀度>90.00%、热处理后抗弯强度>400MPa,具有优异的综合性能.

Composition Analysis and Identification of Ancient Glass Products Based on L1 Regularization Logistic Regression

In view of the composition analysis and identification of ancient glass products, L1 regularization, K-Means cluster analysis, elbow rule and other methods were comprehensively used to build logical regression, cluster analysis, hyper-parameter test and other models, and SPSS, Python and other tools were used to obtain the classification rules of glass products under different fluxes, sub classification under different chemical compositions, hyper-parameter K value test and rationality analysis. Research can provide theoretical support for the protection and restoration of ancient glass relics.

Oxidation mechanism of high-volume fraction SiCp/Al composite under laser irradiation and subsequent machining

Conventional mechanical machining of a composite material comprising an aluminum matrix reinforced with a high volume fraction of SiC particles(hereinafter referred to as an SiCp/Al composite)faces problems such as rapid tool wear,high specific cutting force,and poor surface integrity.Instead,a promising method for solving these problems is laser-induced oxidation-assisted milling(LOAM):under laser irradiation,the local workpiece material reacts with oxygen,thus forming loose and porous oxides that are easily removed.In the present work,the oxidation mechanism of SiCp/Al irradiated by a nanosecond pulsed laser is studied to better understand the laser-induced oxidation behavior and control the characteristics of the oxides,with laser irradiation experiments performed on a 65%SiCp/Al composite with various laser parameters and auxiliary gases(oxygen,nitrogen,and argon).With increasing laser pulse energy density,both the ablated groove depth and the width of the heat-affected zone increase.When oxygen is used as the auxiliary gas,an oxide layer composed of SiO_(2)and Al2O3 forms,and CO_(2)is produced and escapes from the material,thereby forming pores in the oxides.However,when nitrogen or argon is used as the auxiliary gas,a recast layer is produced that is relatively difficult to remove.Under laser irradiation,the sputtered material reacts with oxygen to form oxides on both sides of the ablated groove,and as the laser scanning path advances,the produced oxides accumulate to form an oxide layer.LOAM and conventional milling are compared using the same milling parameters,and LOAM is found to be better for reduced milling force and tool wear and improved machined surface quality.

Microstructure characteristics and thermodynamic properties of A357-SiCp/A357 layered composites prepared by semi-solid vacuum stirring suction casting

A357-SiCp/A357 layered composites were prepared using a semi-solid vacuum stirring suction casting method.The microstructures,mechanical properties,and thermal conductivities of the composites fabricated under different suction casting processes were compared.Additionally,the microstructural evolution characteristics and performance enhancement mechanism of the A357-SiCp/A357 layered composites were discussed.The results demonstrate that suction casting at 610°C with a low solid phase ratio can significantly enhance the material density and reduce the agglomeration of SiCp.The A357-SiC_(p)/A357 interface is clear and straight with good bonding.With an increase in the suction casting temperature,the bending resistance and thermal conductivity of the A357-SiC_(p)/A357 layered composites exhibit a trend of significantly increase at first and then slowly decrease owing to casting defects,interface bonding,and SiCp distribution.Compared with SiCp/A357 composites,the bending strength,deflection,and thermal conductivity of the A357-SiCp/A357 layered composites increase from 257 MPa,1.07 mm,and 155.72 W·(m·K)^(-1) to 298 MPa,2.1 mm,and 169.86 W·(m·K)^(-1),respectively.This study provides a reference for improving the rheological casting of aluminum matrix layered composites.

Optimization of dendritic TS-1/Silica micro–mesoporous composites for efficient hydrodesulfurization of dibenzothiophene and 4,6-dimethyldibenzothiophene

A novel composite material(TD)composed of TS-1 microcrystalline and dendritic mesoporous silica nanospheres(DMSNs)was successfully prepared.The TD composite material had open pore structure and large specific surface area,which was conducive to the mass transfer of reactants and products.The Ti element in TS-1 could be used as an electron assistant,and the spillover d-electrons were conducive to the improvement of the sulfidation and dispersion of MoS_(2),thereby forming more type II MoS_(2) active phases.The incorporation of Ti could bring more Brønsted(B)and Lewis(L)acid,which was conducive to the hydrogenation pathway(HYD)selectivity(41.2%)of dibenzothiophene(DBT)hydrodesulfurization(HDS)and isomerization(ISO)route selectivity(21.9%)of 4,6-dimethyldibenzothiophene(4,6-DMDBT)HDS,thus improve the HDS activity of DBT and 4,6-DMDBT.NiMo/TD-70(Aging temperature=70℃)had the best HDS activities of DBT(99.0%)and 4,6-DMDBT(93.7%)due to its large open pore structure,good acidity,suitable metal-support interaction(MSI)and perfect dispersion of the metallic active sites.

Liquid-Phase-Impacting Diffusion Welding Mechanism and Microstructure of Welded Joint of Al Matrix Composite SiCp/101A

The liquid-phase-impacting (LPI) diffusion welding mechanism and microstructure of welded joint of aluminum matrixcomposite SiCp/101A have been studied. It shows that by LPl diffusion welding, the interface state between SiCparticle and matrix is prominent, the harmful microstructure or brittle phase can be restrained from the welded joint.Moreover, the density of dislocation in the matrix near the interface and in the matrix are all so higher than that ofparent composite, the dislocation entwists each other intensively resulted in welding the composite successfully.

Study on Non-interlayer Liquid Phase Diffusion Bonding for SiCp/ZL101 Aluminum Matrix Composite

Through the vacuum diffusion bonding for SiCp/ZLl01 aluminum matrix composite, the influence of bonding parameters on the joint properties was reported, with the aim to obtain optimal bonding parameters. The microstructureof joints was analyzed by means of optical microscope and scanning electron microscope in order to study the relationship between the macro-properties of joints and the microstructures. It was found that diffusion bonding couldbe used for bonding aluminum matrix composites successfully. Meanwhile, the properties of the matrix and the jointwere all affected by some defects such as the reinforcement aggregation in aluminum matrix composites made bystirring casting.

Hot extrusion of SiC_p/AZ91 Mg matrix composites

SiC particles reinforced AZ91 Mg matrix composites （SiCp/AZ91） with SiC volume fractions of 5%, 10% and 15% were fabricated by stir casting. After T4 treatment, these composites were extruded at 350 °C with an extrusion ratio of 12：1. In the as-cast composite, particles segregated at a microscopic scale within the intergranular regions. Hot extrusion almost eliminated this particle aggregation and improved the particle distribution of the composites. In addition, extrusion refined the grains of matrix. The results show that hot extrusion significantly improves the mechanical properties of the composites. In the as-extruded composite, with the increase of SiCp contents, the grain size of the extruded composites decreases, the strength and elastic modulus increase but the elongation decreases.

超声振动辅助切削SiCp/Al复合材料的加工机理及试验

切削加工过程中材料损伤形式对加工表面质量会产生较大影响,现有仿真分析难以模拟真实颗粒失效行为,通过建立二维微观多相有限元模型能够深入了解材料损伤与表面质量的关系。基于常规切削(Conventional cutting,CC)与超声振动辅助切削(Ultrasonic vibration-assisted cutting,UVAC)两种加工方式,通过有限元仿真软件Abaqus对20%SiCp/Al复合材料的切削过程进行仿真模拟,阐释加工过程中刀具与工件的相互作用机理,并在同一参数下验证有限元仿真的准确性。通过设计单因素试验,对比两种加工方式及不同加工参数对切削力和表面粗糙度的影响规律,得出最佳加工参数组合,并对最佳加工参数下表面形貌进行分析。模拟和试验结果表明,SiC颗粒断裂、颗粒耕犁、颗粒拔出以及Al基体撕裂是影响SiCp/Al复合材料加工质量的主要原因,刀具与颗粒不同的相对作用位置会产生不同的损伤形式。与常规切削相比,施加超声振动后可以有效抑制颗粒失效和基体损伤,使加工中的平均切削力(主切削力)降低33%,工件已加工表面粗糙度值最大减小量为531 nm,显著提高了表面质量。所建立的二维微观多相有限元模型,能够有效模拟铝基复合材料的加工缺陷和裂纹损伤问题,对提高难加工材料的高质量表面制备有重要借鉴意义。

纵扭超声辅助铣削SiCp/Al复合材料表面质量研究

高体积分数SiCp/Al复合材料具有高比强度、高比模数和良好的耐磨性等优异性能。然而,它们的高硬度和脆性会导致精密制造过程中应力分布更为复杂,这会使材料中产生过大的力和过多的热,从而影响加工精度和工件耐久极限寿命。目的通过分析切削过程中颗粒的去除机理和表面缺陷类型,利用纵扭超声辅助铣削(longitudinal-torsional ultrasonic assisted milling,LTUAM)技术,改善高体积分数SiCp/Al复合材料的加工表面质量。方法利用ABAQUS和PYTHON软件,建立考虑颗粒断裂过程的两相随机分布颗粒SiCp/Al复合材料模型,并采用Johnson-Cook模型和Brittle Cracking模型对SiCp/Al复合材料纵扭超声辅助铣削过程进行有限元模拟仿真。针对不同加工参数,进行SiCp/Al复合材料纵扭超声辅助铣削和常规铣削(conventional milling,CM)试验,评估有限元仿真模拟与试验结果的一致性。结果模拟结果表明,损伤和裂纹主要产生在SiC颗粒(SiCp)中上部的切削线上,凹坑缺陷主要产生在颗粒下部的切削线上。试验结果显示,表面缺陷的类型主要包括颗粒的损伤和拔出、颗粒的损伤和断裂形成凹坑、未损伤的颗粒形成凸起、破损颗粒与刀具在已加工表面上挤压摩擦形成犁沟、铝基体涂覆、表面微裂纹和表面空穴等,并且当加工速度120 m/min,超声振幅3μm时,最大裂纹深度最小,表面缺陷最小,表面质量最好。结论对比有限元仿真结果与试验结果发现,二者的表面质量变化趋势基本具有一致性。纵扭超声辅助铣削技术的应用对提高SiCp/Al复合材料的表面质量有较好效果。

督脉隔药灸联合水凝胶多功能复合敷料对压力性损伤大鼠Nrf2/HO-1/NQO1信号通路的影响

目的观察督脉隔药灸联合水凝胶多功能复合敷料对压力性损伤大鼠创面修复及核因子E2相关因子2(nuclear factor-erythroid 2 related factor 2,Nrf2)/血红素氧合酶1(heme oxygenase-1,HO-1)/NADPH醌氧化还原酶1(NADPH quinone oxidoreductase 1,NQO1)信号通路的影响。方法选取50只SPF级SD大鼠,随机分为假手术组、模型组、水凝胶敷料组、督脉隔药灸组、联合干预组,每组10只。除假手术组外,其余4组借助压力装置构建压力性损伤大鼠模型。分组干预并记录各组大鼠的压力性损伤修复情况及创面组织病理变化;借助ELISA检测各组大鼠的血清炎性因子肿瘤坏死因子-α(tumor necrosis factor-α,TNF-α)、白细胞介素(interleukin,IL)-1β、IL-6以及氧化应激因子丙二醛(malondialdehyde,MDA)、超氧化物歧化酶(superoxide dismutase,SOD)、谷胱甘肽过氧化物酶(glutathione peroxidase,GSH-Px)水平;Western blot与RT-PCR检测各组大鼠创面肉芽组织Nrf2、HO-1、NQO1、基质金属蛋白酶-9(matrix metalloproteinase-9,MMP-9)蛋白及mRNA的表达水平。结果HE染色结果显示:假手术组皮肤结构未被破坏;模型组创面肉芽组织可见明显的细胞坏死、变性及炎性细胞浸润;干预各组可见创面修复,表现为散在炎性细胞浸润,“气球样”坏死变性明显减少。Masson染色结果显示:假手术组创面皮肤组织胶原纤维较为整齐;模型组创面肉芽组织可见大面积的胶原纤维沉积、紊乱;干预各组可见不同程度的创面修复。与假手术组对比,模型组大鼠血清TNF-α、IL-1β、IL-6、MDA水平和创面肉芽组织Nrf2、HO-1、NQO1、MMP-9蛋白及mRNA的表达水平均升高(P<0.05),而创面修复率、血清SOD、GSH-Px水平均下降(P<0.05);与模型组比较,水凝胶敷料组、督脉隔药灸组、联合干预组的血清TNF-α、IL-1β、IL-6、MDA水平均下降(P<0.05),而创面修复率、血清SOD、GSH-Px水平和创面肉芽组织Nrf2、HO-1、NQO1、MMP-9蛋白及m RNA的表达水平均升高(P<0.05),且联合干预组较其他干预组更优(P<0.05)。结论督脉隔药灸可有效促进压力性损伤的创面修复,与水凝胶多功能复合敷料联合使用效果更佳,其机制可能与督脉隔药灸抑制创面炎性反应及氧化应激,并激活Nrf2/HO-1/NQO1信号通路相关。

Particle Removal Mechanism of High Volume Fraction SiCp/Al Composites by Single Diamond Grit Tool

Particle removal mechanism was presented during machining particle SiC/Al composites with diamond grinding tool. The relevant removal modes and their mechanisms were discussed considering the impact and squeezing effect of diamond grit on the SiC particle. The experimental results show that the aluminum matrix has larger plastic deformation, so the aluminum mixed with the surplus SiC particles is cut from the surface. The SiC particles can be removed in multiple ways, such as broken/fractured, micro cracks, shearing and pulled out, etc. More particles removed by shearing, and less particles removed by fractured during material removal progress can produce a better machined surface.

Optimization of Machining Characteristics for Al/SiCp Composites using ANN/GA

The present work is focused on optimization of machining characteristics of AI/SiCp composites. The machining characteristics such as specific energy, tool wear and surface roughness were studied. The parameters such as volume fraction of SiC, cutting speed and feed rate were considered. Artificial neural networks (ANN) was used to train and simulate the experimental data. Genetic algorithms (GA) was interfaced with ANN to optimize the machining conditions for the desired machining characteristics. Validation of optimized results was also performed by confirmation experiments.

Near-net shaped Al/SiCP composites via vacuum-pressure infiltration combined with gelcasting

To solve the problem of difficult machining, the near-net shaped Al/SiCP composites with high volume fraction of SiC particles were fabricated by vacuum-pressure infiltration. The SiCP preform with a complex shape was prepared by gelcasting. Pure Al, Al4Mg, and Al4Mg2Si were used as the matrices, respectively. The results indicate that the optimal parameters of SiCP suspension in gelcasting process are pH value of 10, TMAH content of 0.5 wt.%, and solid loading of 52 vol.%. The Al matrix alloyed with Mg contributes to improving the interfacial wettability of the matrix and SiC particles, which increases the relative density of the composite. The Al matrix alloyed with Si is beneficial to inhibiting the formation of the detrimental Al4C3 phases. The Al4Mg2Si/SiCP composite exhibits high relative density of 99.2%, good thermal conductivity of 150 W·m^-1·K^-1, low coefficient of thermal expansion of 10.1×10^-6 K^-1, and excellent bending strength of 489 MPa.

Effect of porosity and interface structures on thermal and mechanical properties of SiC_p/6061Al composites with high volume fraction of SiC

50 vol.% SiCp/Al composites with high thermal and mechanical properties were successfully produced by spark plasma sintering technique. The influences of sintering temperature on the thermal conductivity, coefficient of thermal expansion and bending strength of the SiCp/Al composites were carefully investigated. The results show that the SiCp/Al composites sintered at 520℃ exhibits a thermal conductivity of 189 W/(m·K), a coefficient of thermal expansion (50.200℃) of 10.03×10^-6 K^-1 and a bending strength of 649 MPa. The high thermal and mechanical properties can be ascribed to the nearly full density and the well interfacial bonding between the alloy matrix and the SiC particles. This work provides a promising pathway for producing materials to meet the needs of high performance electronic packaging.

Degradation of corn stalk by the composite microbial system of MC1

The composite microbial system of MC1 was used to degrade corn stalk in order to determine properties of the degraded products as well as bacterial composition of MC1. Results indicated that the pH of the fermentation broth was typical of lignocellulose degradation by MC1, decreasing in the early phase and increasing in later stages of the degradation. The microbial biomass peaked on the day 3 after degradation. The MC1 efficiently degraded the corn stalk by nearly 70% during which its cellulose content decreased by 71.2%, hemicellulose by 76.5% and lignin by 24.6%. The content of water-soluble carbohydrates （WSC） in the fermentation broth increased progressively during the first three days, and decreased thereafter, suggesting an accumulation of WSC in the early phase of the degradation process. Total levels of various volatile products peaked in the third day after degradation, and 7 types of volatile products were detected in the fermentation broth. These were ethanol, acetic acid, 1,2-ethanediol, propanoic acid, butanoic acid, 3- methyl-butanoic acid and glycerine. Six major compounds were quantitatively analysed and the contents of each compound were ethanol （0.584 g/L）, acetic acid （0.735 g/L）, 1,2-ethanediol （0.772 g/L）, propanoic acid （0.026 g/L）, butanoic acid （0.018 g/L） and glycerine （4.203 g/L）. Characterization of bacterial cells collected from the culture solution, based on 16S rDNA PCR-DGGE analysis of DNAs, showed that the composition of bacterial community in MC1 coincided basically with observations from previous studies. This indicated that the structure of MC1 is very stable during degradation of different lignocellulose materials.

Preparation and characterization of different surface modified SiCp reinforced Al-matrix composites

The effects of SiCp surface modifications(Cu coating,Ni coating and Ni/Cu coating)on the microstructures and mechanical properties of Al matrix composites were investigated.Surface modification of SiC particles with Cu,Ni and Cu/Ni,respectively,was carried out by electroless plating method.SiCp/Al composites were prepared by hot pressed sintering followed by hot extrusion.The results show that the surface modification of SiC particles plays an effective role,which is relative to the type of surface coating,and the interfacial bonding become stronger in the following order:untreated SiCp<Ni(Cu)-coated SiCp<Ni/Cu-coated SiCp.The Ni/Cu-coated SiCp/Al composites exhibit the best comprehensive mechanical properties,with ultimate tensile strength(σUTS)and fracture strain(εf)of 389 MPa and 6.3%,respectively.Compared with that of untreated-SiCp/Al composites,theσUTS andεf are enhanced by 19.3%and 57.5%.

Effect of a Slight Interfacial Reaction on Mechanical Properties of SiCp/Al Composites

A slight interfacial reaction in squeeze-cast SiCp/6061AI composites has been studied. It is found that this kind of reaction has a particular effect on the mechanical properties of the composites. The results of fie-cure tests show that this reaction in the composites obviously increases the elastic properties, but is not beneficial to the fracture strength and ductility.This phenomenon can be interpreted in terms of two different micromechanisms which have been analyzed using TEM and HREM observations, acoustic emission (AE) technique and SEM fractography. In addition, a new method of SiC surface modification which can control the interface state is initially presented.

Microstructures and mechanical properties of Al 2519 matrix composites reinforced with Ti-coated SiC particles

Ti-coated SiCp particles were developed by vacuum evaporation with Ti to improve the interfacial bonding of SiCp/Al composites.Ti-coated SiC particles and uncoated SiC particles reinforced Al 2519 matrix composites were prepared by hot pressing,hot extrusion and heat treatment.The influence of Ti coating on microstructure and mechanical properties of the composites was analyzed by scanning electron microscopy(SEM)and energy dispersive spectroscopy(EDS).The results show that the densely deposited Ti coating reacts with SiC particles to form TiC and Ti5Si3 phases at the interface.Ti-coated SiC particle reinforced composite exhibits uniformity and compactness compared to the composite reinforced with uncoated SiC particles.The microstructure,relative density and mechanical properties of the composite are significantly improved.When the volume fraction is 15%,the hardness,fracture strain and tensile strength of the SiCp reinforced Al 2519 composite after Ti plating are optimized,which are HB 138.5,4.02%and 455 MPa,respectively.