The influence of cathodic pulse parameters was evaluated on plasma electrolytic oxidation(PEO)coatings grown on 7075 aluminum alloy in a silicate-based electrolyte containing potassium titanyl oxalate(PTO)using pulsed...The influence of cathodic pulse parameters was evaluated on plasma electrolytic oxidation(PEO)coatings grown on 7075 aluminum alloy in a silicate-based electrolyte containing potassium titanyl oxalate(PTO)using pulsed bipolar waveforms with various cathodic duty cycles and cathodic current densities.The coatings were characterized by SEM,EDS,and XRD.EIS was applied to investigate the electrochemical properties.It was observed that the increase of cathodic duty cycle and cathodic current density from 20%and 6 A/dm^(2) to 40%and 12 A/dm^(2) enhances the growth rate of the inner layer from 0.22 to 0.75μm/min.Adding PTO into the bath showed a fortifying effect on influence of the cathodic pulse and the mentioned change of cathodic pulse parameters,resulting in an increase of the inner layer growth rate from 0.25 to 1.10μm/min.Based on EDS analysis,Si and Ti were incorporated dominantly in the upper parts of the coatings.XRD technique merely detectedγ-Al_(2)O_(3),and there were no detectable peaks related to Ti and Si compounds.However,the EIS results confirmed that the incorporation of Ti^(4+)into alumina changed the electronic properties of the coating.The coatings obtained from the bath containing PTO using the bipolar waveforms with a cathodic duty cycle of 40%and current density values higher than 6 A/dm^(2) showed highly appropriate electrochemical behavior during 240 d of immersion due to an efficient repairing mechanism.Regarding the effects of studied parameters on the coating properties,the roles of cathodic pulse parameters and PTO in the PEO process were highlighted.展开更多
Silane coupling agent KH560 was used to modify the surface of nano-α-Al<sub>2</sub>O<sub>3</sub> in ethanol-aqueous solution with different proportions. The particle size of nano-α-Al<sub&...Silane coupling agent KH560 was used to modify the surface of nano-α-Al<sub>2</sub>O<sub>3</sub> in ethanol-aqueous solution with different proportions. The particle size of nano-α-Al<sub>2</sub>O<sub>3</sub> was determined by nano-particle size analyzer, and the effects of nano-α-Al<sub>2</sub>O<sub>3</sub> content, ethanol-aqueous solution ratio and KH560 dosage on the dispersion and particle size of nano-α-Al<sub>2</sub>O<sub>3</sub> were investigated. The material structure before and after modification was determined by Fourier transform infrared spectroscopy (FTIR). Aqueous polyurethane resin and inorganic components are combined with modified nano-α-Al<sub>2</sub>O<sub>3</sub> dispersion to form chromium-free passivation solution. The solution is coated on the galvanized sheet, the adhesion and surface hardness are tested, the bonding strength of the coating and the surface hardness of the substrate are discussed. The corrosion resistance and surface morphology of the matrix were investigated by electrochemical test, neutral salt spray test and scanning electron microscope test. The chromium-free passivation film formed after the modification of nano-α-Al<sub>2</sub>O<sub>3</sub> increases the surface hardness of galvanized sheet by about 85%. The corrosion resistance of the film is better than that of a single polyurethane film. The results show that the surface hardness and corrosion resistance of polyurethane resin composite passivation film are significantly improved by the introduction of nano-α-Al<sub>2</sub>O<sub>3</sub>.展开更多
采用静态坩埚法进行了Sialon增强Al2O3 SiC C铁沟浇注料的抗渣实验。结果表明,该种铁沟料具有比传统铁沟料更优异的抗渣性能。通过X 射线衍射和SEM分析可知,其抗渣机理为:添加的Si3N4,Si与Al2O3发生原位反应生成Sialon,使材料内部结合...采用静态坩埚法进行了Sialon增强Al2O3 SiC C铁沟浇注料的抗渣实验。结果表明,该种铁沟料具有比传统铁沟料更优异的抗渣性能。通过X 射线衍射和SEM分析可知,其抗渣机理为:添加的Si3N4,Si与Al2O3发生原位反应生成Sialon,使材料内部结合更加紧密,并且生成的Sialon活性较高,氧化放出气体,阻止熔渣的渗入;其次,Sialon向熔渣中溶解,使熔渣成为含N的高硅玻璃,粘度增大;此外,Al2O3与熔渣的MgO反应生成MgAl2O4,形成一阻挡层,这也是Sialon增强Al2O3 SiC C浇注料具有优异的抗渣渗透及侵蚀性能的重要原因。展开更多
Non-isothermal kinetic research has been carried out on oxidation behavior of β-Sialon in diphaseβ-Sialon/Al_2O_3 composite at high temperatures. A kinetic formula is established for non-isothermal oxidation process...Non-isothermal kinetic research has been carried out on oxidation behavior of β-Sialon in diphaseβ-Sialon/Al_2O_3 composite at high temperatures. A kinetic formula is established for non-isothermal oxidation process of β-Sialon. The rate of oxidation process is controlled by chemicalreaction at the initial stage and then by diffusion. The apparent activation energies and appar-ent rate constants at different temperatures are determined by treating TG data of the overallprocess.展开更多
文摘The influence of cathodic pulse parameters was evaluated on plasma electrolytic oxidation(PEO)coatings grown on 7075 aluminum alloy in a silicate-based electrolyte containing potassium titanyl oxalate(PTO)using pulsed bipolar waveforms with various cathodic duty cycles and cathodic current densities.The coatings were characterized by SEM,EDS,and XRD.EIS was applied to investigate the electrochemical properties.It was observed that the increase of cathodic duty cycle and cathodic current density from 20%and 6 A/dm^(2) to 40%and 12 A/dm^(2) enhances the growth rate of the inner layer from 0.22 to 0.75μm/min.Adding PTO into the bath showed a fortifying effect on influence of the cathodic pulse and the mentioned change of cathodic pulse parameters,resulting in an increase of the inner layer growth rate from 0.25 to 1.10μm/min.Based on EDS analysis,Si and Ti were incorporated dominantly in the upper parts of the coatings.XRD technique merely detectedγ-Al_(2)O_(3),and there were no detectable peaks related to Ti and Si compounds.However,the EIS results confirmed that the incorporation of Ti^(4+)into alumina changed the electronic properties of the coating.The coatings obtained from the bath containing PTO using the bipolar waveforms with a cathodic duty cycle of 40%and current density values higher than 6 A/dm^(2) showed highly appropriate electrochemical behavior during 240 d of immersion due to an efficient repairing mechanism.Regarding the effects of studied parameters on the coating properties,the roles of cathodic pulse parameters and PTO in the PEO process were highlighted.
文摘Silane coupling agent KH560 was used to modify the surface of nano-α-Al<sub>2</sub>O<sub>3</sub> in ethanol-aqueous solution with different proportions. The particle size of nano-α-Al<sub>2</sub>O<sub>3</sub> was determined by nano-particle size analyzer, and the effects of nano-α-Al<sub>2</sub>O<sub>3</sub> content, ethanol-aqueous solution ratio and KH560 dosage on the dispersion and particle size of nano-α-Al<sub>2</sub>O<sub>3</sub> were investigated. The material structure before and after modification was determined by Fourier transform infrared spectroscopy (FTIR). Aqueous polyurethane resin and inorganic components are combined with modified nano-α-Al<sub>2</sub>O<sub>3</sub> dispersion to form chromium-free passivation solution. The solution is coated on the galvanized sheet, the adhesion and surface hardness are tested, the bonding strength of the coating and the surface hardness of the substrate are discussed. The corrosion resistance and surface morphology of the matrix were investigated by electrochemical test, neutral salt spray test and scanning electron microscope test. The chromium-free passivation film formed after the modification of nano-α-Al<sub>2</sub>O<sub>3</sub> increases the surface hardness of galvanized sheet by about 85%. The corrosion resistance of the film is better than that of a single polyurethane film. The results show that the surface hardness and corrosion resistance of polyurethane resin composite passivation film are significantly improved by the introduction of nano-α-Al<sub>2</sub>O<sub>3</sub>.
文摘采用静态坩埚法进行了Sialon增强Al2O3 SiC C铁沟浇注料的抗渣实验。结果表明,该种铁沟料具有比传统铁沟料更优异的抗渣性能。通过X 射线衍射和SEM分析可知,其抗渣机理为:添加的Si3N4,Si与Al2O3发生原位反应生成Sialon,使材料内部结合更加紧密,并且生成的Sialon活性较高,氧化放出气体,阻止熔渣的渗入;其次,Sialon向熔渣中溶解,使熔渣成为含N的高硅玻璃,粘度增大;此外,Al2O3与熔渣的MgO反应生成MgAl2O4,形成一阻挡层,这也是Sialon增强Al2O3 SiC C浇注料具有优异的抗渣渗透及侵蚀性能的重要原因。
文摘Non-isothermal kinetic research has been carried out on oxidation behavior of β-Sialon in diphaseβ-Sialon/Al_2O_3 composite at high temperatures. A kinetic formula is established for non-isothermal oxidation process of β-Sialon. The rate of oxidation process is controlled by chemicalreaction at the initial stage and then by diffusion. The apparent activation energies and appar-ent rate constants at different temperatures are determined by treating TG data of the overallprocess.
