Successful recovery of limonite from iron fines was achieved by using flocculation-high intensity magnetic separation (FIMS) and adding hydrolyzed and causticized flocculants according to the characteristic of iron fi...Successful recovery of limonite from iron fines was achieved by using flocculation-high intensity magnetic separation (FIMS) and adding hydrolyzed and causticized flocculants according to the characteristic of iron fines. The separation results of the three iron samples are as follows: iron grade 66.77%67.98% and the recovery of iron 69.26% 70.70%by the FIMS process with flocculants. The comparative results show that under the same separation conditions the FIMS process can effectively increase the recovery of iron by 10.97%15.73%. The flowsheet results confirm the reliability of the process in a SHP high intensity magnetic separator. The concentrate product can be used as raw materials for direct reduction iron-smelting. The hydrolyzed and causticized flocculants can selectively flocculate fine feebly-magnetic iron mineral particles to increase their apparent separation sizes. The larger the separation size, the stronger the magnetic force. By comparing the separation results of the three samples it is found that amongthe three samples the higher the limonite content, the better the separation result. This means that the separation result relates closely to the flocculation process and the adding pattern of the flocculant.展开更多
A new permanent magnetic separator was introduced to treat the ores with the characteristics of weak magnetic iron minerals and in a fine size range. The new machine was applied to the iron removal from potash feldspa...A new permanent magnetic separator was introduced to treat the ores with the characteristics of weak magnetic iron minerals and in a fine size range. The new machine was applied to the iron removal from potash feldspar. The effects of the magnetic field intensity, pulp density and grinding fineness on the iron removal were investigated. The optimized operation parameters were achieved and listed as follows： the -0.074 mm content is 85%, the pulp density is 45% and the magnetic field strength is 2T. A close test of middles regrinding was also carried out to improve concentrate yield. The data show that the grade of TFe（total iron） in potash feldspar product decreased from 1.31% to 0.21% and the concentrate yield reached 85.32%. All the results indicated that the traditonal high-intensity electromagnetic separators can be betterly substituted by the new permanent magnetic separator. This study may provide the theoretical evidence for iron removal from potash feldspar.展开更多
A beneficiation-metallurgy combination process is developed to recover Zn, Fe and to enrich In, Ag from high iron-bearing zinc calcine based on our former researches. In gaseous reductive roasting process, the roastin...A beneficiation-metallurgy combination process is developed to recover Zn, Fe and to enrich In, Ag from high iron-bearing zinc calcine based on our former researches. In gaseous reductive roasting process, the roasting conditions were tested by magnetic separation of roasted product. It is found that the V_(CO)(P_(CO)/(P_(CO+CO_2)) in roasting atmosphere should be maintained below 30% to avoid the generation of zinc iron solid solution(Fe_(0.85-x)Zn_xO), which can bring a decrease of iron recovery in magnetic separation. After roasting, acid leaching and multistage magnetic separation are carried out for the recovery of Zn, Fe and enrichment of Ag and In. About 90% of zinc is extracted and 83% of iron is recovered in the whole process. The Ag mainly enters the tailings with a recovery of 76%, the Ag grade increases from 0.12 g/t in raw materials to 1.18 g/t in the tailings. However, the In mainly enters the iron concentrations and the recovery reaches 86%. This process was proved to be technically feasible and may be a favorable option in the treatment of high iron-bearing zinc material with high Ag or In content.展开更多
文摘Successful recovery of limonite from iron fines was achieved by using flocculation-high intensity magnetic separation (FIMS) and adding hydrolyzed and causticized flocculants according to the characteristic of iron fines. The separation results of the three iron samples are as follows: iron grade 66.77%67.98% and the recovery of iron 69.26% 70.70%by the FIMS process with flocculants. The comparative results show that under the same separation conditions the FIMS process can effectively increase the recovery of iron by 10.97%15.73%. The flowsheet results confirm the reliability of the process in a SHP high intensity magnetic separator. The concentrate product can be used as raw materials for direct reduction iron-smelting. The hydrolyzed and causticized flocculants can selectively flocculate fine feebly-magnetic iron mineral particles to increase their apparent separation sizes. The larger the separation size, the stronger the magnetic force. By comparing the separation results of the three samples it is found that amongthe three samples the higher the limonite content, the better the separation result. This means that the separation result relates closely to the flocculation process and the adding pattern of the flocculant.
基金Funded by the National High-tech R&D Program of China(No.2007AA06Z123)the Hubei Provincial Key Laboratory of Pollutant Analysis and Recycling Project(KY2010G19)the Independent Innovation Research Fund of Wuhan University of Technology(2010-YB-16)
文摘A new permanent magnetic separator was introduced to treat the ores with the characteristics of weak magnetic iron minerals and in a fine size range. The new machine was applied to the iron removal from potash feldspar. The effects of the magnetic field intensity, pulp density and grinding fineness on the iron removal were investigated. The optimized operation parameters were achieved and listed as follows： the -0.074 mm content is 85%, the pulp density is 45% and the magnetic field strength is 2T. A close test of middles regrinding was also carried out to improve concentrate yield. The data show that the grade of TFe（total iron） in potash feldspar product decreased from 1.31% to 0.21% and the concentrate yield reached 85.32%. All the results indicated that the traditonal high-intensity electromagnetic separators can be betterly substituted by the new permanent magnetic separator. This study may provide the theoretical evidence for iron removal from potash feldspar.
基金Project(2014FJ1011)supported by the Major Science and Technology Project of Hunan Province,ChinaProject(51574295)supported by the National Natural Science Foundation of China
文摘A beneficiation-metallurgy combination process is developed to recover Zn, Fe and to enrich In, Ag from high iron-bearing zinc calcine based on our former researches. In gaseous reductive roasting process, the roasting conditions were tested by magnetic separation of roasted product. It is found that the V_(CO)(P_(CO)/(P_(CO+CO_2)) in roasting atmosphere should be maintained below 30% to avoid the generation of zinc iron solid solution(Fe_(0.85-x)Zn_xO), which can bring a decrease of iron recovery in magnetic separation. After roasting, acid leaching and multistage magnetic separation are carried out for the recovery of Zn, Fe and enrichment of Ag and In. About 90% of zinc is extracted and 83% of iron is recovered in the whole process. The Ag mainly enters the tailings with a recovery of 76%, the Ag grade increases from 0.12 g/t in raw materials to 1.18 g/t in the tailings. However, the In mainly enters the iron concentrations and the recovery reaches 86%. This process was proved to be technically feasible and may be a favorable option in the treatment of high iron-bearing zinc material with high Ag or In content.
