Corrosion resistance of Mg−Al LDH/Mg(OH)2/silane−Ce hybrid coating on magnesium alloy AZ31

An environmentally-friendly hybrid coating on AZ31 magnesium alloy substrates was reported.The synergic effect was studied on Mg−Al-layered double hydroxide Mg−Al LDH/Mg(OH)2-coated AZ31 magnesium alloy via an in-situ steam coating process and a subsequent combined surface modification of bis-[triethoxysilylpropyl]tetrasulfide(BTESPT)silane and Ce(NO3)3.The microstructure and composition characteristics of the hybrid coatings were investigated by means of X-ray diffraction(XRD),scanning electronic microscopy(SEM),Fourier transform infrared spectrophotometry(FT-IR)and X-ray photoelectron spectroscopy(XPS).The corrosion resistance of the coated samples was evaluated by potentiodynamic polarization(PDP),electrochemical impedance spectrum(EIS)and hydrogen evolution rate during immersion in 3.5 wt.%NaCl solution.The results show an improved corrosion resistance of the alloy in the presence of BTESPT silane and Ce(NO3)3.This is most likely due to the synergistic effect of steam coating and silane coating to enhance the barrier properties of hybrid coating.In addition,the formation mechanism and anti-corrosion mechanism of coatings were discussed.

Structure and Corrosion Resistance of a Composite γ-Amino Propyl Triethoxy Silane and γ-Glycidoxy Propyl Trimethoxy Silane Conversion Coating on Galvanized Steel

In an aqueous solution of the mixtures of γ-amino propyl triethoxy silane and γ-glycidoxy propyl trimethoxy silane, a composite silane conversion coating was developed on galvanized steel. FESEM （field emission scanning electron microscope）, XPS （X-ray photoelectron spectroscopy）, ATR FTIR （attenuated total reflection Flourier transform infrared spectroscopy） and SST （salt spray test） were used to characterize the obtained composite silane conversion coating and also the coating formation process was studied. The result showed that the surface of the composite silane conversion coating was complete, consecutive and compact. The coating could endure a neutral salt spray test for 72 h without corrosion. The result of salt spray test indicated that the composite silane conversion coating can provide a better corrosion inhibition than the coating which was composed of the single silane. Based on observation and analysis, it was proposed that the formation process of the silane coating on zinc should consist of three steps： the hydrolysis of the silane molecules, silane chemical adsorption and silane crosslinking condensation. The crosslinking reactions took place between ~＇-amino propyl triethoxy and ＂/-glycidoxy propyl trimethoxy silane during the forming process of the coating, and a high crosslinked density interpenetrating structure network was obtained, so the composite silane conversion coating could keep the corrosive substances from the zinc more effectively.

Effect of Amino-,Methyl- and Epoxy-Silane Coupling as a Molecular Bridge for Formatting a Biomimetic Hydroxyapatite Coating on Titanium by Electrochemical Deposition

The objective of this study was to determine the role of functional groups of silane coupling on bioactive titanium （Ti） surface by electrochemical deposition, and calcium phosphate （CAP） coating, as well as bone cell adhesion and proliferation. Methyl group （-CH3）, amino group （-NH2）, and epoxy group （-glyph name--C（O）C） were introduced onto the bioactive Ti surface using self-assembled monolayers （SAMs） with different silane coupling agents as molecular bridges. The effect of the surface functional groups on the growth features of the CaP crystals was analyzed （including chemical compositions, element content, minerals morphology and crystal structure etc.）. CH3-terminated SAMs showed a hydrophobic surface and others were hydrophilic by contact angle measurement; NH2-terminated SAMs showed a positive charge and others were negatively charged using zeta-potential measurement. Scanning electron microscopy results confirmed that flower-like structure coatings consisting of various pinpoint-like crystals were formatted by different functional groups of silane coupling, and the CaP coatings were multicrystalline consisting of hydroxyapatite （HA） and precursors. CaP coating of CH3-terminated SAMs exhibited more excellent crystallization property as compared to coatings of --NH2 and -C（O）C groups. In vitro MC3T3- El cells adhesion and proliferation were performed. The results showed that CaP coatings on silane coupling functionalized surfaces supported cell adhesion and proliferation. Thus, these functional groups of silane coupling on Ti can form homogeneous and oriented nano-CaP coatings and provide a more biocompatible surface for bone regeneration and biomedical applications.