The sintering additives such as Al2O3 and/or Y2O3 were coated on the surfaces of Si3N4 particles via heterogeneous nucleation processing using a buffered pH solution as the precipitation reagent. They nucleated and gr...The sintering additives such as Al2O3 and/or Y2O3 were coated on the surfaces of Si3N4 particles via heterogeneous nucleation processing using a buffered pH solution as the precipitation reagent. They nucleated and grew only on the surfaces of Si3N4 and did not form sol particles in solution by TEM observation. The isoelectric point (IEP) of coated Si3N4 was different from that of as-received Si3N4. The IEP of AI(OH)3-coated Si3N4 occurred at pH8.4, which is close to that of alumina. When AI(OH)3-coated Si3N4 particles were coated with Y(OH)3, the IEP of coated Si3N4 powder shifted from pH8.4 to pH9.2, similar to that of yttria. In addition, the rheological data showed that Al2O3 and/or Y2O3 coated Si3N4 suspension is nearly Newtonian and that added Si3N4 suspension shows a shear rate thinning behavior.展开更多
In this study, powder metallurgy methods were used to fabricate Mg-7.5Li-3Al-Zn alloys from repowdered extruded alloys. Extruded alloys were powdered using ultrasonic atomization, and then laser powder bed fusion(LPBF...In this study, powder metallurgy methods were used to fabricate Mg-7.5Li-3Al-Zn alloys from repowdered extruded alloys. Extruded alloys were powdered using ultrasonic atomization, and then laser powder bed fusion(LPBF) and pulse plasma sintering(PPS) were used to consolidate the bulk materials. A comparison of the properties of the fabricated alloys with those of a conventionally extruded one was carried out using methods that characterized the microstructure and corrosion resistance. When compared to their conventionally extruded counterpart, LPBF and PPS materials exhibited refined microstructures with low enrichment in Al Li and coarse Al, Zn, Mn precipitates. The main drawback of the LPBF alloy, printed for the needs of this study, was its porosity, which had a negative effect on its corrosion. The presence of unrecrystallized particle boundaries in the PPS alloy was also unbeneficial with regard to corrosion. The advantage of the LPBF and PPS processes was the ability to change the proportion of α(Mg) to β(Li), which when the complete consolidation of the material is achievable, may increase the corrosion resistance of dual-structured Mg-Li alloys. The results show that powder metallurgy routes have a wide potential to be used for the manufacture of Mg-Li based alloys.展开更多
Polymers are widely used materials in aerospace,automotive,construction,medical devices and pharmaceuticals.Polymers are being promoted rapidly due to their ease of manufacturing and improved material properties.Resea...Polymers are widely used materials in aerospace,automotive,construction,medical devices and pharmaceuticals.Polymers are being promoted rapidly due to their ease of manufacturing and improved material properties.Research on polymer processing technology should be paid more attention to due to the increasing demand for polymer applications.Selective laser sintering(SLS)uses a laser to sinter powdered materials(typical polyamide),and it is one of the critical additive manufacturing(AM)techniques of polymer.It irradiates the laser beam on the defined areas by a computer-aided design three-dimensional(3D)model to bind the material together to create a designed 3D solid structure.SLS has many advantages,such as no support structures and excellent mechanical properties resembling injection moulded parts compared with other AM methods.However,the ability of SLS to process polymers is still affected by some defects,such as the porous structure and limited available types of SLS polymers.Therefore,this article reviews the current state-of-the-art SLS of polymers,including the fundamental principles in this technique,the SLS developments of typical polymers,and the essential process parameters in SLS.Furthermore,the applications of SLS are focused,and the conclusions and perspectives are discussed.展开更多
High speed sintering,a new powder-bed fusion additive manufacturing technology,utilizes infrared lights(IR)to intensely heat and melt polymer powders.The presence of defects such as porosity,which is associated with p...High speed sintering,a new powder-bed fusion additive manufacturing technology,utilizes infrared lights(IR)to intensely heat and melt polymer powders.The presence of defects such as porosity,which is associated with particle coalescence,is highly dependdent on the level of energy input.This study investigate the influcence of energy input on porosity and its subsequent effects on the mechanical properties and microstructures of PEBA parts.The parts were manufactured with a variety of lamp powers,resulting in a range of energy input levels spanning from low to high.Subsequebtly,they underwent testing using Archimedes’method,followed by tensile testing.The porosity,mechanical characteristics,and energy input exhibit a strong correlation;inadequate energy input was the primary cause of pore formation.Using the reduced IR light power resulted in the following outcomes:porosity,ultimate tensile strength,and elongation of 1.37%,7.6 MPa,and 194.2%,respectively.When the energy input was further increased,the porosity was reduced to as low as 0.05%and the ultimate tensile strength and elongation were increased to their peak values of 233.8%and 9.1 MPa,respectively.展开更多
文摘The sintering additives such as Al2O3 and/or Y2O3 were coated on the surfaces of Si3N4 particles via heterogeneous nucleation processing using a buffered pH solution as the precipitation reagent. They nucleated and grew only on the surfaces of Si3N4 and did not form sol particles in solution by TEM observation. The isoelectric point (IEP) of coated Si3N4 was different from that of as-received Si3N4. The IEP of AI(OH)3-coated Si3N4 occurred at pH8.4, which is close to that of alumina. When AI(OH)3-coated Si3N4 particles were coated with Y(OH)3, the IEP of coated Si3N4 powder shifted from pH8.4 to pH9.2, similar to that of yttria. In addition, the rheological data showed that Al2O3 and/or Y2O3 coated Si3N4 suspension is nearly Newtonian and that added Si3N4 suspension shows a shear rate thinning behavior.
文摘In this study, powder metallurgy methods were used to fabricate Mg-7.5Li-3Al-Zn alloys from repowdered extruded alloys. Extruded alloys were powdered using ultrasonic atomization, and then laser powder bed fusion(LPBF) and pulse plasma sintering(PPS) were used to consolidate the bulk materials. A comparison of the properties of the fabricated alloys with those of a conventionally extruded one was carried out using methods that characterized the microstructure and corrosion resistance. When compared to their conventionally extruded counterpart, LPBF and PPS materials exhibited refined microstructures with low enrichment in Al Li and coarse Al, Zn, Mn precipitates. The main drawback of the LPBF alloy, printed for the needs of this study, was its porosity, which had a negative effect on its corrosion. The presence of unrecrystallized particle boundaries in the PPS alloy was also unbeneficial with regard to corrosion. The advantage of the LPBF and PPS processes was the ability to change the proportion of α(Mg) to β(Li), which when the complete consolidation of the material is achievable, may increase the corrosion resistance of dual-structured Mg-Li alloys. The results show that powder metallurgy routes have a wide potential to be used for the manufacture of Mg-Li based alloys.
基金the support from the Shanghai Science and Technology Committee Innovation Grant(Grant No.19ZR1404600)Fudan University-CIOMP Joint Fund(FC2020-006)。
文摘Polymers are widely used materials in aerospace,automotive,construction,medical devices and pharmaceuticals.Polymers are being promoted rapidly due to their ease of manufacturing and improved material properties.Research on polymer processing technology should be paid more attention to due to the increasing demand for polymer applications.Selective laser sintering(SLS)uses a laser to sinter powdered materials(typical polyamide),and it is one of the critical additive manufacturing(AM)techniques of polymer.It irradiates the laser beam on the defined areas by a computer-aided design three-dimensional(3D)model to bind the material together to create a designed 3D solid structure.SLS has many advantages,such as no support structures and excellent mechanical properties resembling injection moulded parts compared with other AM methods.However,the ability of SLS to process polymers is still affected by some defects,such as the porous structure and limited available types of SLS polymers.Therefore,this article reviews the current state-of-the-art SLS of polymers,including the fundamental principles in this technique,the SLS developments of typical polymers,and the essential process parameters in SLS.Furthermore,the applications of SLS are focused,and the conclusions and perspectives are discussed.
基金This work was financially supported by the National Natural Science Foundation of China(No.52275333).
文摘High speed sintering,a new powder-bed fusion additive manufacturing technology,utilizes infrared lights(IR)to intensely heat and melt polymer powders.The presence of defects such as porosity,which is associated with particle coalescence,is highly dependdent on the level of energy input.This study investigate the influcence of energy input on porosity and its subsequent effects on the mechanical properties and microstructures of PEBA parts.The parts were manufactured with a variety of lamp powers,resulting in a range of energy input levels spanning from low to high.Subsequebtly,they underwent testing using Archimedes’method,followed by tensile testing.The porosity,mechanical characteristics,and energy input exhibit a strong correlation;inadequate energy input was the primary cause of pore formation.Using the reduced IR light power resulted in the following outcomes:porosity,ultimate tensile strength,and elongation of 1.37%,7.6 MPa,and 194.2%,respectively.When the energy input was further increased,the porosity was reduced to as low as 0.05%and the ultimate tensile strength and elongation were increased to their peak values of 233.8%and 9.1 MPa,respectively.
