Effect of back diffusion on overall solidification kinetics of undercooled single-phase solid-solution alloys

Departing from the volume-averaging method,an overall solidification kinetic model for undercooled single-phase solid-solution alloys was developed to study the effect of back diffusion on the solidification kinetics.Application to rapid solidification of undercooled Ni-15%Cu（mole fraction） alloy shows that back diffusion effect has significant influence on the solidification ending temperature but possesses almost no effect on the volume fraction solidified during recalescence.Inconsistent with the widely accepted viewpoint of Herlach,solidification ends at a temperature between the predictions of Lever rule and Scheil＇s equation,and the exact value is determined by the effect of back diffusion,the initial undercooling and the cooling rate.

Simulated and experimental investigation on discontinuous dynamic recrystallization of a near-α TA15 titanium alloy during isothermal hot compression in βsingle-phase field

A cellular automaton（CA） modeling of discontinuous dynamic recrystallization（DDRX） of a near-α Ti-6Al-2Zr-1Mo-1V（TA15） isothermally compressed in the β single phase field was presented.In the CA model,nucleation of the β-DDRX and the growth of recrystallized grains（re-grains） were considered and visibly simulated by the CA model.The driving force of re-grain growth was provided by dislocation density accumulating around the grain boundaries.To verify the CA model,the predicted flow stress by the CA model was compared with the experimental data.The comparison showed that the average relative errors were10.2%,10.1%and 6%,respectively,at 1.0,0.1 and 0.01 s^-1 of 1020 ℃,and were 10.2%,11.35%and 7.5%,respectively,at 1.0,0.1and 0.01 s^-1 of 1050 ℃.The CA model was further applied to predicting the average growth rate,average re-grain size and recrystallization kinetics.The simulated results showed that the average growth rate increases with the increasing strain rate or temperature,while the re-grain size increases with the decreasing strain rate;the volume fraction of recrystallization decreases with the increasing strain rate or decreasing temperature.

Microstructure,mechanical property and in vitro biocorrosion behavior of single-phase biodegradable Mg-1.5Zn-0.6Zr alloy

The microstructure,mechanical property,and in vitro biocorrosion behavior of as-cast single-phase biodegradable Mg-1.5Zn-0.6Zr alloy were investigated and compared with a commercial as-cast AZ91D alloy.The results show that the Mg-1.5Zn-0.6Zr alloy had a single-phase solid solution structure,with an average grain size of 34.7±13.1μm.The alloy exhibited ultimate tensile strength of 168±2.0 MPa,yield strength of 83±0.6 MPa,and elongation of 9.1±0.6%.Immersion tests and electrochemical measurements reveal that the alloy displayed lower biocorrosion rate and more uniform corrosion mode than AZ91D in Hank's solution.The elimination of intensive galvanic corrosion reactions and the formation of a much more compact and uniform corrosion film mainly account for the better biocorrosion properties of the Mg-1.5Zn-0.6Zr alloy than AZ91D.

STRUCTURAL EVOLUTION OF UNDERCOOLED SINGLE-PHASE Ni-2wt%Pb MONOTECTIC ALLOY

The structural evolution of undercooled single-phase Ni-2wt%Pb monotectic alloy was systematically investigated by the method of molten glass denucleating combined with superheating cycle. Within the achieved undercooling range of 22 to 280 K, the solidification structure undergoes three changes at 22 K, 88 K and 187 K, respectively. With the increase of undercooling, common dendrites, the first class granular grains, undercooled dendrites and the second class granular grains come out one after the other. Analytical results show that the granulation mechanism of the first class granular grains is owing to dendrite remelting and recrystallization, and the granulation mechanism of the second is owing to dendrite break-up and recrystallization.

Model-free Speed Control of Single-phase Flux Switching Motor with an Asymmetrical Rotor

This paper proposes and implements a model-free open-loop iterative learning control(ILC)strategy to realize the speed control of the single-phase flux switching motor(FSM)with an asymmetrical rotor.Base on the proposed winding control method,the asymmetrical rotor enables the motor to generate continuous positive torque for positive rotation,and relatively small resistance torque for negative rotation.An initial iteration coefficient and variable iteration coefficient optimized scheme was proposed based on the characteristics of the hardware circuit,thereby forming the model-free strategy.A series of prototype experiments was carried out.Experimental results verify the effectiveness and practicability of the proposed ILC strategy.

Effect of the Al–Si eutectic on the microstructure and corrosion behavior of the single-phase Mg alloy Mg–4Li

The influence of alloying with Al–Si eutectic on the microstructure and corrosion resistance of single-phase Mg–4Li was studied in this paper.The microstructure was characterized using an electron microscopy.The corrosion properties were measured by immersion tests and electrochemical impedance spectrum(EIS)measurements.Alloying with Al–Si eutectic caused the formation of Mg_(2)Si and Mg–Al phase.The grain orientation of Mg–4Li was mainly composed of(0001)while the grain orientation of Mg–4Li–6(Al–Si)was mainly consisted of(10–10)and(11–20).Mg–4Li–6(Al–Si)shows worse corrosion resistance than Mg–4Li owing to the galvanic corrosion from the precipitates and texture change.

Preparation of a single-phase Mg-6Zn alloy via ECAP-stimulated solution treatment

The solution of the intermetallic phase and the homogenization of composition are important for Mg alloy biomaterials.A single-phase Mg-6Zn alloy with the average grain size of about 20μm was prepared by ECAP processed for six passes at 320°C.It indicated that the ECAP could significantly promote the process of solid solution in Mg-Zn alloy.The results showed that complete dissolution of the intermetallic phase improved the corrosion resistance of Mg-6Zn alloy in 0.9%NaCl solution by turning the corrosion behavior into uniform corrosion and increased the hardness in combination with its smaller grain size.

Preparation of FeCoNi medium entropy alloy from Fe^(3+)-Co^(2+)-Ni^(2+)solution system

In recent years,medium entropy alloys have become a research hotspot due to their excellent physical and chemical performances.By controlling reasonable elemental composition and processing parameters,the medium entropy alloys can exhibit similar properties to high entropy alloys and have lower costs.In this paper,a FeCoNi medium entropy alloy precursor was prepared via sol-gel and coprecipitation methods,respectively,and FeCoNi medium entropy alloys were prepared by carbothermal and hydrogen reduction.The phases and magnetic properties of FeCoNi medium entropy alloy were investigated.Results showed that FeCoNi medium entropy alloy was produced by carbothermal and hydrogen reduction at 1500℃.Some carbon was detected in the FeCoNi medium entropy alloy prepared by carbothermal reduction.The alloy prepared by hydrogen reduction was uniform and showed a relatively high purity.Moreover,the hydrogen reduction product exhibited better saturation magnetization and lower coercivity.

Influence of introducing Zr,Ti,Nb and Ce elements on externally solidified crystals and mechanical properties of high-pressure die-casting Al–Si alloy

High pressure die casting(HPDC)AlSi10Mn Mg alloy castings are widely used in the automobile industry.Mg can optimize the mechanical properties of castings through heat treatment,while the release of thermal stress arouses the deformation of large integrated die-castings.Herein,the development of non-heat treatment Al alloys is becoming the hot topic.In addition,HPDC contains externally solidified crystals(ESCs),which are detrimental to the mechanical properties of castings.To achieve high strength and toughness of non-heat treatment die-casting Al-Si alloy,we used AlSi9Mn alloy as matrix with the introduction of Zr,Ti,Nb,and Ce.Their influences on ESCs and mechanical properties were systematically investigated through three-dimensional reconstruction and thermodynamic simulation.Our results reveal that the addition of Ti increased ESCs'size and porosity,while the introduction of Nb refined ESCs and decreased porosity.Meanwhile,large-sized Al_3(Zr,Ti)phases formed and degraded the mechanical properties.Subsequent introduction of Ce resulted in the poisoning effect and reduced mechanical properties.

Effects of the extrusion parameters on microstructure,texture and room temperature mechanical properties of extruded Mg-2.49Nd-1.82Gd-0.2Zn-0.2Zr alloy

Microstructure,texture,and mechanical properties of the extruded Mg-2.49Nd-1.82Gd-0.2Zn-0.2Zr alloy were investigated at different extrusion temperatures(260 and 320℃),extrusion ratios(10:1,15:1,and 30:1),and extrusion speeds(3 and 6 mm/s).The experimental results exhibited that the grain sizes after extrusion were much finer than that of the homogenized alloy,and the second phase showed streamline distribution along the extrusion direction(ED).With extrusion temperature increased from 260 to 320℃,the microstructure,texture,and mechanical properties of alloys changed slightly.The dynamic recrystallization(DRX)degree and grain sizes enhanced as the extrusion ratio increased from 10:1 to 30:1,and the strength gradually decreased but elongation(EL)increased.With the extrusion speed increased from 3 to 6 mm/s,the grain sizes and DRX degree increased significantly,and the samples presented the typical<2111>-<1123>rare-earth(RE)textures.The alloy extruded at 260℃ with extrusion ratio of 10:1 and extrusion speed of 3 mm/s showed the tensile yield strength(TYS)of 213 MPa and EL of 30.6%.After quantitatively analyzing the contribution of strengthening mechanisms,it was found that the grain boundary strengthening and dislocation strengthening played major roles among strengthening contributions.These results provide some guidelines for enlarging the industrial application of extruded Mg-RE alloy.

Study on the hydrogen absorption properties of a YGdTbDyHo rare-earth high-entropy alloy

This study investigated the microstructure and hydrogen absorption properties of a rare-earth high-entropy alloy(HEA),YGdTbDyHo.Results indicated that the YGdTbDyHo alloy had a microstructure of equiaxed grains,with the alloy elements distributed homogeneously.Upon hydrogen absorption,the phase structure of the HEA changed from a solid solution with an hexagonal-close-packed(HCP)structure to a high-entropy hydride with an faced-centered-cubic(FCC)structure without any secondary phase precipitated.The alloy demonstrated a maximum hydrogen storage capacity of 2.33 H/M(hydrogen atom/metal atom)at 723 K,with an enthalpy change(ΔH)of-141.09 kJ·mol^(-1)and an entropy change(ΔS)of-119.14 J·mol^(-1)·K^(-1).The kinetic mechanism of hydrogen absorption was hydride nucleation and growth,with an apparent activation energy(E_(a))of 20.90 kJ·mol^(-1).Without any activation,the YGdTbDyHo alloy could absorb hydrogen quickly(180 s at 923 K)with nearly no incubation period observed.The reason for the obtained value of 2.33 H/M was that the hydrogen atoms occupied both tetrahedral and octahedral interstices.These results demonstrate the potential application of HEAs as a high-capacity hydrogen storage material with a large H/M ratio,which can be used in the deuterium storage field.

Corrosion characteristics of single-phase Mg-3Zn alloy thin film for biodegradable electronics

Biodegradable metals as electrodes, interconnectors, and device conductors are essential components in the emergence of transient electronics, either for passive implants or active electronic devices, especially in the fields of biomedical electronics. Magnesium and its alloys are strong candidates for biodegradable and implantable conducting materials because of their high conductivity and biocompatibility, in addition to their well-understood dissolution behavior. One critical drawback of Mg and its alloys is their considerably high dissolution rates originating from their low anodic potential, which disturbs the compatibility to biomedical applications. Herein, we introduce a single-phase thin film of a Mg-Zn binary alloy formed by sputtering, which enhances the corrosion resistance of the device electrode, and verify its applicability in biodegradable electronics. The formation of a homogeneous solid solution of single-phase Mg-3Zn was confirmed through X-ray diffraction and transmission electron microscopy. In addition, the dissolution behavior and chemistry was also investigated in various biological fluids by considering the effect of different ion species. Micro-tensile tests showed that the Mg-3Zn alloy electrode exhibited an enhanced yield strain and elongation in relation to a pure Mg electrode. Cell viability test revealed the high biocompatibility rate of the Mg-3Zn binary alloy thin film. Finally, the fabrication of a wireless heater demonstrated the integrability of biodegradable electrodes and highlighted the ability to prolong the lifecycle of thermotherapy-relevant electronics by enhancing the dissolution resistance of the Mg alloy.

Preparation of single-phase ammonium dimolybdate by combination process

A novel method for the preparation of single-phase ammonium dimolybdate with industrial ammonium molybdate was studied. Various in- fluential factors were evaluated in the paper, including reaction temperature, reaction time, initial molybdenum concentration, initial NH_3 /Mo molar ratio, and stirring speed. Under the optimum experimental conditions, the crystallization rate of product is 85.23%. The X-ray diffraction (XRD) analysis and chemical analysis show that the product is single-phase ammonium dimolybdate, and no impurity phases exist. The scanning electronic microscope (SEM) image reveals uniform particle size, good particle dispersion, and no agglomeration between particles. Meanwhile, the final pH value of acidification was investigated. The total molybdenum recovery can reach up to 99.40%, and the main phases of acidification product are the same as those of raw material with the final pH value of 1.5. This determines that the acidification product can be used as a raw material to produce single-phase ammonium dimolybdate.

Dynamic behavior of coalbed methane flow along the annulus of single-phase production

Dynamic behavior of coalbed methane (CBM) flow will provide the theoretical basis to optimize production performance for a given well.A mathematical model is developed to simulate flowing pressures and pressure drops of CBM column from well head to bottom hole.The measured parameters and independent variables of flow rates,flowing pressures and temperatures are involved in CBM producing process along the annulus.The developed relationships are validated against full-scale measured data in single-phase CBM wellbores.The proposed methodology can analyze the dynamic behavior in CBM reservoir and process of CBM flow with an overall accuracy of 2%.The calculating process of flowing pressures involves friction factor with variable Reynolds number and CBM temperature and compressibility factor with gravitational gradients.The results showed that the effect of flowing pressure on CBM column was more obvious than that on CBM and water column accompanied by an increase of dynamic water level.The ratios of flowing pressure on increment of CBM column to the whole column increased with the declined flow rates of water column.Bottom-hole pressure declined with the decreased flowing pressure of CBM column along the annulus.It will lead to the results of the increased pressure drop of CBM column and CBM flow rate in single-phase CBM wellbores.

Symmetrical dynamical characteristic of peak and valley current-mode controlled single-phase H-bridge inverter

Complex dynamical phenomenon was studied in the single phase H-bridge inverter which was controlled by either a peak current or a valley current. The state functions and the discrete iterative map equations were established to analyze the dynamical phenomenon in the single phase H-bridge inverter. The dynamical characteristics of the single phase H- bridge inverter, such as time domain waveform diagram, bifurcation diagram, and folding map, were obtained by using the numerical calculation when the circuit parameters varied in specific range. Moreover, the simulation results were obtained by using the OrCAD-PSpice software to validate the numerical calculation. Both the numerical calculation and the circuit simulation show that the symmetrical dynamical phenomenon occurs in the single phase H-bridge inverter controlled by the peak current or the valley current.

The Use of Single-Phase Immersion Cooling by Using Two Types of Dielectric Fluid for Data Center Energy Savings

Data centers are recognized as one of the most important aspects of the fourth industrial revolution since conventional data centers are inefficient and have dependency on high energy consumption,in which the cooling is responsible for 40%of the usage.Therefore,this research proposes the immersion cooling method to solving the high energy consumption of data centers by cooling its component using two types of dielectric fluids.Four stages of experimentalmethods are used,such as fluid types,cooling effectiveness,optimization,and durability.Furthermore,benchmark software is used to measure the CPU maximum work with the temperature data performed for 24 h.The results of this study show that the immersion cooling reduces 13℃ lower temperature than the conventional cooling method which means it saves more energy consumption in the data center.The most optimum variable used to decrease the temperature is 1.5 lpm of flow rate and 800 rpm of fan rotation.Furthermore,the cooling performance of the dielectric fluids shows that the mineral oil(MO)is better than the virgin coconut oil(VCO).In durability experiment,there are no components damage after five months immersed in the fluid.

Prediction of Outdoor Noise Propagation Induced By Single-Phase Power Transformers

Outdoor power transformers are one of the most pervasive noise sources in power transmission and distribution systems.Accurate prediction of outdoor noise propagation plays a dominant role for the evaluation and control of noise relevant to the transformer stations.In this paper surface vibration tests are carried out on a scale model of a single-phase transformer tank wall at different excitation frequencies.The phase and amplitude of test data are found to be randomly distributed when the excitation frequency exceeds the seventh mode frequency,which allows the single-phase power transformer to be simplified as incoherent point sources.An outdoor-coherent model is subsequently developed and incorporated with the image source method to investigate noise propagation from single-phase power transformers,due to the occurrence of multiple reflections and diffractions in the propagation path of each point source.The proposed model is used to calculate the sound field of the power transformer group by exploiting the additional phase information.In comparison with the ISO9613 model and the boundary element method,it is found that the proposed coherent image source method leads to more accurate prediction results,and hence better performance for the prediction of the outdoor noise induced by single-phase power transformers.

A 6-switch single-phase 5-level current-source inverter

The new 6-switch single-phase 5-level current-source inverter proposed in this paper was developed by properly simplifying the traditional 8-switch single-phase 5-level current-source inverter, and its operational principle was analyzed. Just like the problem of voltage-unbalance between different levels existing in voltage-source multilevel inverters, a similar problem of current-unbalance between different levels whether for the 8-switch single-phase 5-level current-source inverter, or for the new 6-switch 5-level current-source inverter also exists. A simple current-balance control method via DC current feedback is presented here to implement the current-balance control between different levels. And to reduce the output current harmonics, PWM control technique was used. Simulation and experimental results showed that this new 6-switch topology operates correctly and that the balance-inductor can almost equally distribute the total DC current.

Real-Time Method for Detecting Harmonic and Reactive Currents of Single-Phase Circuits

According to the characteristics of single-phase circuits and demand of using active filter for real-time detecting harmonic and reactive currents, a detecting method based on Fryze＇s power definition is proposed. The results of theoretical analysis and simula- tion show that the proposed method is effective in realtime detecting of instantaneous harmonic and reactive currents in single-phase circuits. When only detecting the total reactive currents, this method does not need a phase-locked loop circuit, and it also can be used in some special applications to provide different compensations on the ground of different requirements of electric network. Compared with the other methods based on the theory of instantaneous reactive power, this method is simple and easy to realize.

Modified surface tension model for free surface flow with single-phase lattice Boltzmann method

A single-phase lattice Boltzmann model with modified surface tension is developed in this paper to solve the problem of high-density-ratio free surface flow.The computational efficiency and accuracy are both enhanced.The restriction to the relaxation factor （which needs to be smaller than 1） is circumvented by the new surface tension algebra,due to its rational physical nature compared with the treatment of Xing,Buther and Yang in their paper （Comp.Mater.Sci.,2007,39（2）：282-290）.The proposed stable surface tension scheme is applied to simulate the free deformation of a square droplet with surface tension effect and the process of a droplet impinging on a liquid film.The numerical solution for free deformation of a droplet agrees well with thermodynamic principles,and also achieves high accuracy in comparison with Xing,et al.＇s model.Three typical impinging modes are successfully obtained with the new scheme,and another particular mode found by Wang and Chen is also successfully simulated.The evolutions of liquid crown agree well with the power law related to time.