Low temperature solid-phase sintering of sintered metal fibrous media with high specific surface area

A procedure of low temperature solid-phase sintering（LTSS） was carried out to fabricate sintered metal fibrous media（SMFM） with high specific surface area.Stainless steel fibers which were produced by cutting process were first plated with a coarse copper coating layer by electroless plating process.A low-temperature sintering process was then completed at about 800 °C for 1 h under the protection of hydrogen atmosphere.The results show that a novel SMFM with complex surface morphology and high specific surface area（0.2 m2/g） can be obtained in this way.The effect of sintering temperature on the surface morphology and specific surface area of SMFM was studied by means of scanning electron microscopy and Brunauer-Emmett-Teller.The damage of micro-structure during the sintering process mainly contributed to the loss of specific surface area of SMFM and the optimal sintering temperature was 800 °C.

Microstructures and magnetic properties of Ce_(32.15)_Co_(49.36)Cu_(9.84)Fe_(9.65) magnet sintered at different temperatures

The microstructures and magnetic properties of Ce-32.15Co_49.36Cu_9.84Fe_9.65 magnet sintered at the temperatures ranging from 1005 to 1105 °C were investigated. The results on scanning electron microscopy and X-ray diffraction analysis indicate that the remanence B r of the magnets is mainly influenced by the degree of the easy-axis orientation when sintering temperature is less than 1085 °C, the rapidly increasing amount of the secondly phase (5:19 phase) gives rise to the deterioration of the magnetic properties of the magnet above 1085 °C. Moreover, it is found that intrinsic coercivity H ci is strongly related to the content of copper in the matrix of the sintered magnets. The optimal sintering temperature is located in 1025~1055 °C, the corresponding magnetic properties of the magnets are B_r =0.685T, H_(ci) =350kA·m^-1 , and maximum energy product (BH)_m =85.6 kJ·m 3 .

Microstructure and Electromechanical Properties in PMnN-PZT Ceramics Sintered at Different Temperatures

The microstructure and piezoelectric properties of Pb[(Zr0.52Ti0.48)0.95(Mn1/3Nb2/3)0.05]03 (PMnN-PZT) ceramics have been investigated at different sintering temperatures from 1070℃ to 1280℃. The experimental results suggest that grain sizes and electromechanical properties of the ceramics show strong sintering temperature dependences. Double polarization to electric field (P-E) loops of the PMnN-PZT ceramics are assumed to be the result of the pinning effect of the defect dipoles. The results obtained through X-ray photoelectron spectrum suggest that sintering temperature affects valence of the Mn ion and quantity of oxygen vacancies. Hence, a proper explanation is proposed to illustrate the fluctuation of mechanical quality factor (Qm) due to the sintering temperature.

Effect of sintering temperature and holding time on structure and properties of Li_(1.5)Ga_(0.5)Ti_(1.5)(PO_4)_(3)electrolyte with fast ionic conductivity

Li_(1.5)Ga_(0.5)Ti_(1.5)PO_(4))_(3)(LGTP)is recognized as a promising solid electrolyte material for lithium ions.In this work,LGTP solid electrolyte materials were prepared under different process conditions to explore the effects of sintering temperature and holding time on relative density,phase composition,microstructure,bulk conductivity,and total conductivity.In the impedance test under frequency of 1-10^(6) Hz,the bulk conductivity of the samples increased with increasing sintering temperature,and the total conductivity first increased and then decreased.SEM results showed that the average grain size in the ceramics was controlled by the sintering temperature,which increased from(0.54±0.01)μm to(1.21±0.01)μm when the temperature changed from 750 to 950°C.The relative density of the ceramics increased and then decreased with increasing temperature as the porosity increased.The holding time had little effect on the grain size growth or sample density,but an extended holding time resulted in crack generation that served to reduce the conductivity of the solid electrolyte.

Effect of Sintering Temperature on the Microstructure and Mechanical Properties of Nanocrystalline Cemented Carbide

WC-Co nanocrystalline nitrogen-containing cemented carbides were prepared by vacuum sintering and low pressure sintering.The sintering processes of Cr_(2)(C,N)doped nano WC-Co powders were studied by using thermogravimetric analysis(TGA)and differential scanning calorimetry(DSC).The effect of sintering temperature on the microstructure and mechanical properties of nanocrystalline cemented carbide was studied by scanning electron microscope(SEM),high resolution transmission electron microscope(HRTEM)and mechanical property test.The results showed that the nano WC grains began to grow in the solid phase sintering stage.A high-performance nano-nitrogen-containing cemented carbide with uniform microstructure and good interfacial bonding can be obtained by increasing the sintering temperature to 1380℃.It has a transverse rupture strength(TRS)of 5057 MPa and a hardness of 1956 HV30.

Effect of sintering temperature on cycling performance and rate performance of LiNi_(0.8)Co_(0.1)Mn_(0.1)O_2

LiNi0.8Co0.1Mn0.1O2 powder was prepared by mixing LiOH·H2O and co-precipitated Ni0.8Co0.1Mn0.1（OH）2 at a molar ratio of 1：1.05, followed by sintering at different temperatures. The effects of temperature on the morphology, structure and electrochemical performance were extensively studied. SEM and XRD results demonstrate that the sintering temperature has large influence on the morphology and structure and suitable temperature is very important to obtain spherical materials and suppresses the ionic distribution. The charge-discharge tests show that the electrochemical performance of LiNi0.8Co0.1Mn0.1O2 powders becomes better with the increase of temperature from 700 ℃ to 750 ℃ and higher temperature will deteriorate the performance. Although both of materials obtained at 750 ℃ and 780 ℃ demonstrate almost identical cyclic stability at 2C rate, which delivers 71.9%retention after 200 cycles, the rate performance of powder calcined at 780 ℃ is much poorer than that at 750 ℃. The XRD results demonstrate that the poor performance is ascribed to more severe ionic distribution caused by higher temperature.

Effects of temperature and Nickel content on magnetic properties of Ni-doped ZnO

Magnetic properties of diluted magnetic semiconductors (DMSs), Ni-doped ZnO materials, prepared by sol-gel method were investigated by measuring magnetization as functions of magnetic field. The Ni content affects the magnetic properties at low sintered temperature but it has few effects on the magnetic properties at high sintered temperature. The sintered temperature has great effects on the magnetic properties of Ni/ZnO at high original mole ratio of Ni/Zn while it has slight effects on the magnetic properties of Ni/ZnO at low original mole ratio of Ni/Zn whatever low or high sintered temperature.

Study on the In-situ Synthesis of Aluminum Titanate Sintered by Waste Aluminum Slag

Aluminum titanate was in-situ synthesized by using industrial waste-residue in the aluminum factory and TiO2 as the main raw materials and the influence of different reaction temperatures on the purity and microstructures of synthesized products were mainly discussed. The obtained Al2TiO5 was characterized by X-ray diffraction （XRD）, scanning electron microscopy （SEM） and relevant analytical software. The results show that elevating the sintering temperature can increase the content of aluminum titanate; and at 1420 ℃, it reaches the highest in the synthesized ceramic. When the sintering temperature continues to increase, the produced aluminum titanate will decompose resulting in the drop of its content. Therefore, the optimum sintering temperature of in-situ synthesis of aluminum titanate is determined as 1420 ℃, at which the grains of aluminum titanate grow completely, the purity of aluminum titanate is 89.3wt%., the highest density is 2.75 g/cm^3, and the porosity is 9%.

Low-field magnetoresistance of (1-x)La_(0.6)Dy_(0.1)Sr_(0.3)MnO_3/0.5x (Sb_2O_3) composite system under different sintering temperatures of matrix

A series of (1-x)La0.6Dy0.1Sr0.3MnO3/0.5x(Sb2O3)(x=0.15) samples were prepared by the solid-state reaction method, and the influence of sintering temperature of the matrix on low-field magnetoresistance of (1-x)La0.6Dy0.1Sr0.3MnO3/0.5x (Sb2O3) was studied through the measurements of X-ray diffraction (XRD) patterns, scanning electron microscope (SEM) image, resistivity-temperature (ρ-T) curves, and magnetoresistance-temperature (MR-T) curves. The results indicate that for the samples with low sintering temperature of the matrix, lowfield magnetoresistance effect appears on the whole temperature range and can be explained by grain boundary effect; for the sample with high sintering temperature of the matrix, intrinsic magnetoresistance peak appears on the high-temperature range, low-field magnetore-sistance effect appears on low temperature range, and the magnetoresistance in the magnetic field of 0.2 T and on the comparatively large temperature range between 280 K and 225 K hardly changes with temperature and remains at 4.8%, which can be explained by the competition between the intrinsic magnetoresistance induced by double-exchange function inside grains and the tunneling magnetoresis-tance (TMR) induced by grain boundary effect. The temperature stability of magnetoresistance is beneficial to the practical applications of MR.

Studies on the Influence of Sintering Temperature on Crystalline Structures of Mg-Al Spinel Synthesized by Waste Aluminum Slag

Mg-Al spinel is synthesized by using industrial waste-residue and basic magnesium carbonate in the aluminum factory as the main raw materials. The influence of sintering temperature on crystalline structure and microstructure of Mg-Al spinel has been mainly discussed. The crystalline structure of sample is characterized by using XRD, SEM and relevant analytical software. The experimental results show that compared to the conventional synthetic method, the application of waste aluminum slag as the raw material can greatly decrease the synthetic tem-perature. The content of Mg-Al spinel first increases and then decreases with the rise of sintering temperature, and its purity can reach as high as 96wt% at 1550 ℃, which is therefore determined to be the optimum synthetic temperature. SEM observations demonstrate that as the rise of sintering temperature, the grain of Mg-Al spinel grows up obviously with typical octahedral characteristic appearance.

Effects of Rare Earth and Hot Pressing Sintering Temperature on the Transverse Rupture Strength of Fe-based Diamond Composites

Effects of sintering temperature in hot pressing, t yp es, states and amounts of rare earth as well as TiH 2 on the transverse rupture strength (TRS) of Fe-based composites are studied by means of orthogonal test and variance analysis in this paper. It is found that sintering temperature has a significant effect on the TRS of Fe-based diamond composites. The optimal sin tering temperature is 780～860 ℃. On the contrary, the effects of RE additi v es on values of TRS of the diamond composites have on distinct difference no mat ter the RE is in the state of mixture or compound or oxidization. Experimental r esults demonstrate that Fe-based diamond composites with RE additives exhibit h igher TRS, which results in an increase in diamond retention capacity. The degre e of increment of TRS is different at different sintering temperatures. The opti mal amount of rare earth was found to be about 1% in weight. The effect of RE is more significant at lower sintering temperature. The experimental results also reveal that TiH 2 additive has a negative effect on the TRS of Fe-based compos ites. Microscope observations demonstrate that specimen without TiH 2 additives , shows fewer pores and denser structures in the base metal. It can also be seen from the SEM observation of the resulting fracturing surface of bending test sp ecimens that the bonding of the diamond-matrix interface is better in the speci men without TiH 2 than in the specimen with TiH 2. Also the fracture surface o f the specimen without TiH 2 reveals ductile cup and cone behavior.

Influence of Composition on Properties of Medium Temperature Sintering (Ba,Sr)TiO_3 Series Capacitor Ceramics

The influence of the composition （Yb2O3, MgO, CeO2, Li2CO3） on the dielectric properties of medium temperature sintering （Ba, Sr）TiO3 （BST） series capacitor ceramics was investigated by means of conventional technology process and orthogonal design experiments. The major secondary influencing factors and the influencing tendency of various factor＇s levels for the dielectric properties of BST ceramics were obtained. The optimum formula for maximum dielectric constant （ε） and for minimum dielectric loss （tanδ） was obtained under the experimental conditions. The BST ceramics with optimum comprehensive properties was obtained by means of orthogonal design experiments, with the sintering temperature at 1200 ℃, the dielectric constant 5239, the dielectric loss 0.0097, withstand electric voltage over 6 MV·m^-1, capacitance temperature changing ence of various components on the providing the basis for preparation rate （△C/C） - 75.67%, and suited for Y5V character. The mechanism of the infludielectric properties of medium temperature sintering BST ceramics was studied, thus of multilayer capacitor ceramics and single-chip capacitor ceramics.

Effect of Sintering Temperature and Zinc Content on Some Properties of Li-Zn Ferrites

Li-Zn mixed ferrites with composition formula ZnxLi0.5-x/2Fe2.5-x/2O4 (0.2≤x≤0.8) were prepared by the usual ceramic method in 1000~1150℃. The effects of Zn substitution and sintering temperature on the formation, densification, microstructure and a.c. electrical conductivity have been studied. Under the effect of changing the firing temperature and Zn content, high sintered Li-Zn ferrite bodies are achieved. More fine structure bodies having high electrical resistance are obtained at high Zn content

EFFECTS OF In_2O_3 DOPING AND SINTERING TEMPERATURE ON THE ELECTRICAL PROPERTIES OF ZnO VARISTORS

ZnO varistors are prepared using the 0.1-0.3mm ZnO powders. The effects of the sintering temperature, contents of In2O3 doping on the non-linear properties of ZnO varistors have been investigated. Theresults show that this kind of ZnO powder has a high sintering activity. It is suitable for making the low voltage varistors. The Vc decreases with the increase of sintered temperature, when the In2O3 content is fixed(0. 98 %, mass fraction), and increases with the increase of In2O3 contents when the temperature is steady.

Modified phase transition and electrical properties of [Li_(0.05)(Na_(0.535)K_(0.48))_(0.95)]- (Nb_(0.94)Sb_(0.06))O_3 lead-free piezoelectric ceramic by sintering temperature

Li/Sb-doped (Na,K)NbO3 with a nominal composition of [Li0.05(Na0.535K0.48)0.95](Nb0.94Sb0.06)O3 ceramic was synthesized by normal sintering. The phase structure, microstructure, and electrical properties were investigated with a special emphasis on the influence of the sintering temperature. A polymorphic phase transition (PPT) from orthorhombic to tetragonal symmetry was observed when the sintering temperature was raised from 1040 to 1050 ℃, whereby the piezoelectric coefficient d33 and the electromechanical coupling coefficient kp reached the peak values of 245 pC·N-1 and 41.2%, respectively. The PPT induced by varying the sintering temperature is due to the different volatilization extents of alkali metals and appears to a lower sintering temperature with increasing Li content. The trace modifying of alkali metal content is more effective than doping B site element to enhance the d33 value.

Electrophysical properties of ceramic-polymer composite films as function of sintering temperature

The effect of changes in sintering temperature on electrical properties and microstructure of ZnO?polyaniline?polyethylene composite ceramics,prepared in disk form at the pressure of 60 MPa and at five different temperatures,has been investigated.Increasing sintering temperature from 30 to 120°C noticeably reduces breakdown voltage from 830 to 610 V.Further increase in sintering temperature causes breakdown voltage to increase.Interface voltage barrier height behaves differently when sintering temperature increases,which is in contrast to breakdown voltage behavior.These samples have a very low leakage current,a factor which indicates low degradation.Then again,the higher the sintering temperature gets,the less the nonlinear coefficient becomes.In addition,each sample has hysteresis which decreases through increase of sintering temperature up to 120°C.Further increase in sintering temperature,however,causes the hysteresis loop to spread.Regarding UV spectra of the samples,it is revealed that there are three impurity levels whose behaviors against sintering temperature are subtractive.Analysis of composite samples by scanning electron microscopy indicates that their microstructure consists of grains and grain boundaries.Resistivity of grain boundaries is the main responsible factor for these changes in varistor characteristic as a function of sintering temperature.

Influence of sintering temperature on the thermoelectric properties of Ba_8Ga_(16)Si_(30) clathrate treated by spark plasma sintering

A series of Ba8Ga16Si30 clathrate samples were prepared by arc melting, ball milling, acid washing, and spark plasma sintering （SPS）. X-ray diffraction analysis revealed that the lattice of the Ba8Ga16Si30 samples expanded as the SPS temperature was increased from 400 to 750℃. Lattice contraction recurred when the SPS temperature was further increased in the range of 750-1000℃. This phenomenon can be explained by the variation of Ga content in the lattice. The thermoelectric figure of the merit ZT value of clathrates increased with the increase in SPS temperature and reached a maximum when the sample was subjected to SPS at 800℃. A further increase in SPS temperature did not contribute to the improvement of ZT. The variation of the lattice parameter a vs. SPS temperature T was similar to the variation ob-served in the ZT-T curve.

Effect of Sintering Temperature on Aging Resistance and Mechanical Properties of 3Y-TZP Dental Ceramic

In order to investigate the effect of sintering temperature on aging properties and mechanical properties of 3Y-TZP dental ceramic in simulated oral environment, 3Y-TZP nanopowder compacts were pressurelessly sintered at 1 350℃, 1 400 ℃, 1 450 ℃,1 500 ℃, respectively, then were treated by soaking in artificial saliva （65 ℃, pH=7） for two months. The treated specimens sintered at 1 350 ℃ showed there was no phase transformation but whose strength and toughnesswere significantly improved （P〈0.05）, while those sintered at 1 400 ℃- 1 500 ℃ revealed a small amount of phase transformation and insignificant mechanical reinforcement （P〉0.05）. No microcracks were detected but increment in lattice volume was found in all specimens. Lowering sintering temperature favors aging resistance and mechanical reinforcement of 3Y-TZP in a simulated oral environment.

Polycrystalline cubic boron nitride prepared with cubic-hexagonal boron nitride under high pressure and high temperature

Polycrystalline cubic boron nitride(Pc BN)compacts,using the mixture of submicron cubic boron nitride(c BN)powder and hexagonal BN(h BN)powder as starting materials,were sintered at pressures of 6.5–10.0 GPa and temperature of1750℃without additives.In this paper,the sintering behavior and mechanical properties of samples were investigated.The XRD patterns of samples reveal that single cubic phase was observed when the sintering pressure exceeded 7.5 GPa and h BN contents ranged from 20 vol.%to 24 vol.%,which is ascribed to like-internal pressure generated at grain-to-grain contact under high pressure.Transmission electron microscopy(TEM)analysis shows that after high pressure and high temperature(HPHT)treatments,the submicron c BN grains abounded with high-density nanotwins and stacking faults,and this contributed to the outstanding mechanical properties of Pc BN.The pure bulk Pc BN that was obtained at 7.7 GPa/1750℃possessed the outstanding properties,including a high Vickers hardness(~61.5 GPa),thermal stability(~1290℃in air),and high density(~3.46 g/cm^(3)).

Influence of Sintering Temperature on the Structure and High-temperature Discharge Performance of Li Ni_(1/3)Mn_(1/3)Co_(1/3)O_2 Cathode Materials

Layered cathode materials of high-temperature lithium batteries, Li Ni1/3Mn1/3Co1/3O2 are synthesized by a sol-gel method with variation in final sintering temperature for borehole applications. The structure, morphology and high-temperature discharge performance of these resulting products are investigated by X-Ray Diffraction(XRD), scanning electron microscopy(SEM), laser particle size analysis, galvanostatic and pulse discharge. The results of structural analysis indicate that the sample sintered at 800 ℃ has the characteristics of good crystallinity, narrow size distribution and large specific surface area at the same time. The discharge experiments also indicate that this sample has the best electrochemical properties, with the maximum discharge capacities of 314.57 and 434.14 m Ah·g-1 at 200 and 300 ℃ respectively and the minimum cell internal resistances at both temperatures.