Effect of sintering atmosphere on corrosion resistance of Ni/(NiFe_2O_4-10NiO) cermet inert anode for aluminum electrolysis

A comparative study on the corrosion resistance of 17Ni/（NiFe2O4-10NiO） cermet inert anode prepared in differentsintering atmospheres was conducted in Na3AlF6-Al2O3 melt. The results indicate that the corrosion rates of NiFe2O4-based cermetanodes prepared in the vacuum and the atmosphere with oxygen content of 2×10^-3 （volume fraction） are 6.46 and 2.71 cm/a,respectively. Though there is a transition layer with lots of holes or pores, a densified layer is formed on the surface of anode due tosome reactions producing aluminates. For the anode prepared in the atmosphere with oxygen content of 2×10^-3, the thickness of thedensification layer （about 50 μm） is thicker than that （about 30 μm） formed on the surface of anode prepared in the vacuum. Thecontents of NiO and Fe（II） in NiFe2xO4-y-z increase with the decrease of oxygen content in sintering atmosphere, which reduces thecorrosion resistance of the material.

Effect of sintering atmosphere on phase composition and mechanical properties of 5Ni/(10NiO-NiFe_2O_4)

5Ni/（10NiO-NiFe2O4） cermet materials were prepared by cold pressing sintering method in different atmospheres. The phase compositions were studied by XRD, microstructure was studied by SEM and mechanical properties were studied by three-point-bending strength and heat cycle. The results show that Ni/（NiO-NiFe2O4） cermet can be obtained by sintering in vacuum or atmospheres with oxygen content of 2×10-5, 2×10-4 and 2×10-3, respectively, but the phase composition of the ceramics varies greatly with oxygen content of the sintering atmosphere. The cermet tends to have a high content of NiO when sintered in vacuum. The content of NiFe2O4 and Ni in the cermet materials respectively increases and decreases with increasing oxygen in the sintering atmosphere. In the vacuum, cermet has an average grain size of 3.90 μm and bending strength of 138.59 MPa, which is able to withstand thermal shock tests 6.67 times in average.

Effects of Sintering Atmosphere on the Microstructure and Surface Properties of Symmetric TiO2 Membranes

The effects of sintering atmosphere on the properties of symmetric TiO2 membranes are studied with regard to sintering behavior, porosity, mean pore size, surface comPosition. and surface charge properties. The exerimental results show that the symmetric TiO2 membranes display better sintering activity in the air than in argon, and the mean pore diameters and porosities of the membrane sintered in argon are higher than those of the membrane sintered in the air at the same temperature. The surface compositions of the symmetric TiO2 membrane sintered in the air and in argon at different temperatures, as studied by X-ray photoelectron spectroscopy, are discussed in terms of their chemical composition, with particular emphasis on the valence state of the titanium ions. The correlation between the valence state of the titanium ions at the surface and the surface charge properties is examined.It is found that the presence of Ti^3＋, introduced at the surface of the symmetric TiO2 membranes by sintering in a lower partial pressure of oxygen, is related to a significant decrease in the isoelectric point. TiO2 with Ti^4＋ at the interface has an isoelectric point of 5.1, but the non-stoichiometric TiO2-x with Ti^3＋ at the interface has a lower isoelectric point of 3.6.

Effect of sintering atmosphere on microstructure and properties of TiC based cermets

The effect of the sintering atmospheres (vacuum, N_2, Ar) on the microstructures and properties of the TiC based cermets was studied using XRD, SEM/BSE and energy dispersive spectrometer. Compared with the alloy sintered in vacuum, the carbon content of the specimen sintered in N_2 and Ar is lower by 0.5%; and the nitrogen content is higher by 0.3% when sintered in nitrogen. The central part of the ring structure may be carbide with either a high W or Ti content. The ring structures are (Ti, W, Ta, Mo, Co, Ni)C solid solutions with different metallic elements and distributions. The composition of the binder phase is (Co, Ni) solid solution with different Ti, W, Ta, Mo, C contents. The structures are uniform for the cermets sintered in vacuum and the properties are the best. When sintered in Ar or N2, the O_2 and N2 in the atmosphere take part in the sintering reaction to break the carbon balance in the cermets to form a shell structure and defects, which results in poor density, microhardness (HV) and transverse rupture strength (TRS).

Effect of sintering atmosphere on composition and properties of NiFe_2O_4 ceramic

Ni Fe2O4 ceramics were prepared in different sintering atmospheres. The phase compositions, microstructures and mechanical properties were studied. The results show that the stoichiometric compound Ni Fe2O4 cannot be obtained in vacuum or atmospheres with oxygen contents of 2×10-5, 2×10-4 and 2×10-3, respectively. All the samples sintered in above-mentioned atmospheres contain phases of Ni Fe2O4 and Ni O. With increasing oxygen content, Ni Fe2O4 content in the ceramic increases, while Ni O content appears a contrary trend. In vacuum, Ni Fe2O4 ceramic has average grain size of 3.94 μm, and bending strength of85.12 MPa. The changes of the phase composition and mechanical properties of Ni Fe2O4 based cermets are mainly caused by the alteration of their properties of Ni Fe2O4 ceramic.

Effect of sintering atmosphere on corrosion resistance of NiFe2O4 ceramic in Na3AlF6-Al2O3 melt

A comparative study on the corrosion resistance of NiFe_2O_4 ceramic inert anode for aluminum electrolysis prepared in the different sintering atmosphere was carried out in Na_3AlF_6-Al_2O_3 melt.The results show that the corrosion rates of NiFe_2O_4 ceramic inert anodes prepared in the vacuum and the atmosphere with oxygen content of 1×10^(-2) are 6.08 cm/a and 2.59 cm/a,respectively.A densification layer is formed at the surface of anode due to some reactions which produce aluminates.For the anode prepared in the atmosphere with oxygen content of 1×10^(-2),the thickness of the densification layer(about 50 μm) is thicker than that(about 20 μm) formed at the surface of anode prepared in the vacuum.The content of NiO and Fe(Ⅱ) in Ni(Ⅱ)x Fe(Ⅱ)1-x Fe(Ⅲ)_2O_4 increases with the decrease of the oxygen content of sintering atmosphere,which reduces the corrosion resistance of the material.

Preparation and characterization of regenerated MgO–CaO refractory bricks sintered under different atmospheres

Regenerated MgO-CaO brick samples containing 80wt%, 70wt%, and 60wt% MgO were prepared using spent MgO-CaO bricks and fused magnesia as raw materials and paraffin as a binder. The bricks were sintered at 1873 K for 2 h under an air atmosphere and under an isolating system. The microstructure, mechanical properties at room temperature, and hydration resistance of the regenerated samples were measured and compared. The results indicated that the isolating sintering generated a strongly reducing atmosphere as a result of the incomplete combustion of paraffin, and the partial oxygen pressure was approximately 6.68 × 10^-7 Pa. The properties of the regenerated bricks sintered under air conditions were all higher than those of the bricks sintered under a reducing atmosphere. The deterioration of the bricks was a result of MgO reduction and a decrease in the amount of liquid phase formed during sintering under a reducing atmosphere.

Effect of furnace atmosphere on sintering process of chromium-containing steel via powder metallurgy

During a powder metallurgy process such as sintering,the primary role played by the atmosphere in furnace is to prevent an excessive oxidation of powder compacts in case of the formation of oxides as residuals on powder surfaces.In particular,the adjustment of furnace atmosphere is the key to eliminate the phenomenon"decarburization"likely to occur in carbon-containing compacts.A continuous belt furnace was used to stabilize the potentials of carbon and oxygen in zones divided by sintering,delubrication,and cooling.Chromium and manganese,which are sensitive to oxygen,were added to improve mechanical properties in a cost-effective way.Powders of steel containing chromium were sintered in an atmosphere composed of CO,O_(2),and H_(2).The effects of atmosphere,lubricant,and graphite on oxidation(or reduction)and decarburization(or carburization)were investigated.Superior quality was achieved under the control of delubrication atmosphere.It is indicated that in a protective atmosphere,the chemical reactions occurring at various stages took remarkable effect on the quality of sintered compact.The potentials of oxygen and carbon in a continuous belt furnace were monitored and analyzed using an on-line thermal measuring unit consisting of thermocouple,oxygen probe,and carbon monoxide sensor.The avoidance of oxidation and decarburization promises desired micro structure and carbon content and satisfactory properties through the adjustment of technical parameters,e.g.,the composition of gases in delubrication and various sintering zones,the rate of gas inlet,and cooling rate.

Sintering of transparent Nd:YAG ceramics in oxygen atmosphere

Yttrium aluminum garnet （YAG） transparent ceramics were fabricated by sintering at oxygen atmosphere. Tetraethyl orthosilicate （TEOS） was added as the sintering additive to control the grain growth and densification. Pores were eliminated clearly at temperature lower than 1700oC, while grain size was around 3 μm. The in-line transmittance was 80% at 1064 nm when samples were sintered at 1710oC. The effect of TEOS was studied in oxygen atmosphere sintering for Nd：YAG transparent ceramics. At higher temperature like 1710oC, the grain growth mechanism was solute drag, while at 1630 and 1550 oC the grain growth was controlled by liquid phase sintering mechanism. And 0.5 wt.% TEOS was the best adding content for Nd：YAG sintered in oxygen atmosphere.

High performance hydroxyapatite ceramics and a triply periodic minimum surface structure fabricated by digital light processing 3D printing

High performance hydroxyapatite(HA)ceramics with excellent densification and mechanical properties were successfully fabricated by digital light processing(DLP)three-dimensional(3D)printing technology.It was found that the sintering atmosphere of wet C02 can dramatically improve the densification process and thus lead to better mechanical properties.HA ceramics with a relative density of 97.12%and a three-point bending strength of 92.4 MPa can be achieved at a sintering temperature of 1300℃,which makes a solid foundation for application in bone engineering.Furthermore,a relatively high compressive strength of 4.09 MPa can be also achieved for a DLP-printed p-cell triply periodic minimum surface(TPMS)structure with a porosity of 74%,which meets the requirement of cancellous bone substitutes.A further cell proliferation test demonstrated that the sintering atmosphere of wet CO2 led to improve cell vitality after 7 days of cell culture Moreover,with the possible benefit from the bio-inspired structure,the 3D-printed TPMS structure significantly improved the cell vitality,which is crucial for early osteogenesis and osteointegration.

Defect engineering of BCZT-based piezoelectric ceramics with high piezoelectric properties

The intrinsic conduction mechanism and optimal sintering atmosphere of(Ba_(0.85)Ca_(0.15))(Zr_(0.1)Ti_(0.9))O_(3)(BCZT)ceramics were regulated by Mn-doping element in this work.By Hall and impedance analysis,the undoped BCZT ceramics exhibit a typical n-type conduction mechanism,and the electron concentration decreases with the increasing oxygen partial pressure.Therefore,the undoped ceramics exhibit best electrical properties(piezoelectrical constant<733=585 pC·N^(-1),electro-mechanical coupling factor k_(p)=56%)in O_(2).A handful of Mn-doping element would transfer the conduction mechanism from n-type into p-type.And the hole concentration reduces with the decreasing oxygen partial pressure for Mn-doped BCZT ceramics.Therefore,the Mn-doped ceramics sintered in N_(2)have the highest insulation resistance and best piezoelectric properties(d_(33)=505 pC·N^(-1),k_(p)=50%).The experimental results demonstrate that the Mn-doping element can effectively adjust the intrinsic conduction mechanism and then predict the optimal atmosphere.

Efficient and cost-effective method to synthesize highly purified Ti_(4)AlN_(3) and Ti_(2)AlN

Nitrides MAX have attracted ever-growing interest owing to its unique metallic and ceramic characteristics and properties.Here,we report on the synthesis of highly purified Ti_(2)AlN and Ti_(4)AlN_(3) powders from Ti,Al and TiN powders by a facile atmosphere sintering method.The obtained nitrides show highly pure phase and excellent layered structure.Except for the composition difference of raw materials,both the nitrides can be sintered and obtained by same sintering temperature and holding time,which thus makes less processing time and less usage of synthesis parameters as compared to previously synthesis methods.To our knowledge,present work is one of the few reports on synthesis of Ti_(4)AlN_(3) and Ti_(2)AlN using atmosphere sintering method.Furthermore,the lattice changes of the layered structure of Ti_(2)AlX(X/C=N)were studied by changing the composition of X position from the synthesis of Ti_(2)AlCN and Ti_(2)AlC,and the optimal formulation and synthesis mechanism of Ti_(4)AlN_(3) were also studied.