Fabrication and sintering behavior of high-nitrogen nickel-free stainless steels by metal injection molding

High-nitrogen nickel-free stainless steels were fabricated by the metal injection molding technique using high nitrogen alloying powders and a mixture of three polymers as binders.Mixtures of metal powders and binders with various proportions were also investigated, and an optimum powder loading capacity was determined as 64vol%.Intact injection molded compacts were successfully obtained by regulating the processing parameters.The debinding process for molded compacts was optimized with a combination of thermo-gravimetric analysis and differential scanning calorimetry analysis.An optimum relative density and nitrogen content of the specimens are obtained at 1360℃,which are 97.8%and 0.79wt%,respectively.

Investigation of compaction and sintering behavior of SiC powder after ultra-fine treatment

Silicon carbide ceramics were prepared with SiC powder treated by the fluidized bed opposed jet mill as raw materials, and the effects of the ultra-fine treatment mechanism on the compaction and sintering behavior of SiC ceramics were investigated. The results showed that the compacts had higher density and microstructure homogeneity when the sintering temperature of the compact was decreased; and that the surface microstructure, densification and mechanical properties of the sintered body could be ameliorated obviously.

Microstructure, sintering behavior and mechanical properties of SiC/MoSi_2 composites by spark plasma sintering

SiC/MoSi2 composites were synthesized at different temperatures by spark plasma sintering using Mo, Si and SiC powders as raw materials. The phase composition, microstructure and mechanical properties of the as-prepared composites were investigated and the sintering behavior was also discussed. Results show that SiC/MoSi2 composites are composed of MoSi2, SiC and trace amount of Mo4.8Si3C0.6 phase and exhibit a fine-grain texture. During the synthesis process, there was an evolution from solid phase sintering to liquid phase sintering. When sintered at 1600 °C, the SiC/MoSi2 composites present the most favorable mechanical properties, the Vickers hardness, bending strength and fracture toughness are 13.4 GPa, 674 MPa and 5.1 MPa·m^1/2, respectively, higher 44%, 171%, 82% than those of monolithic MoSi2. SiC can withstand the applied stress as hard phase and retard the rapid propagation of cracks as second phase, which are beneficial to the improved mechanical properties of Si C/MoSi2 composites.

Sintering behavior and thermal conductivity of nickel-coated graphite flake/copper composites fabricated by spark plasma sintering

Nickel-coated graphite flakes/copper（GN/Cu） composites were fabricated by spark plasma sintering with the surface of graphite flakes（GFs） being modified by Ni–P electroless plating. The effects of the phase transition of the amorphous Ni–P plating and of Ni diffusion into the Cu matrix on the densification behavior, interfacial microstructure, and thermal conductivity（TC） of the GN/Cu composites were systematically investigated. The introduction of Ni–P electroless plating efficiently reduced the densification temperature of uncoated GF/Cu composites from 850 to 650℃ and slightly increased the TC of the X–Y basal plane of the GF/Cu composites with 20 vol%–30 vol% graphite flakes. However, when the graphite flake content was greater than 30 vol%, the TC of the GF/Cu composites decreased with the introduction of Ni–P plating as a result of the combined effect of the improved heat-transfer interface with the transition layer, P generated at the interface, and the diffusion of Ni into the matrix. Given the effect of the Ni content on the TC of the Cu matrix and on the interface thermal resistance, a modified effective medium approximation model was used to predict the TC of the prepared GF/Cu composites.

Preparation,Structures,Thermal Properties and Sintering Behaviors of B_2O_3-SiO_2-ZnO-BaO-Al_2O_3 Glass

B_2O_3-SiO_2-ZnO-BaO-Al_2O_3 glass with different Al_2O_3 contents（1mol%, 3mol%, 5mol%, and 7mol%） was prepared, and it was intended to be used as lead-free and low-melting glass sealants for solid oxide fuel cells. The effects of Al_2O_3 content on the structures, thermal properties, and sintering behaviors of the B_2O_3-SiO_2-ZnO-BaO-Al_2O_3 glass were investigated in detail. The Al_2O_3 content largely influenced the structures and thermal properties of the glass. When the Al_2O_3 content 5mol%, the transition temperature of the glass decreased with the Al_2O_3 content, while the crystallization temperature increased with the Al_2O_3 content. However, higher Al_2O_3 content degraded the stability of the glass. The B_2O_3-SiO_2-ZnO-BaO-Al_2O_3 glass with 5 mol% Al_2O_3 content exhibits the optimal sintering densification characteristics and can be used as glass sealants for solid oxide fuel cells.

Effects of Cobalt on the Sintering Behavior of Mechanically Activated Tungsten Powder

Tungsten alloys were prepared with mechanically activated powder added microelement cobalt in order to improve the process and properties of alloys. Properties of alloys such as density, hardness and bending strength were measured. The results show that through mechanical activation, cobalt can accelerate the sintering process of these alloys By the combination of mechanical activation and adding microelement cobalt, tungsten alloys with higher density and better properties can be obtained.

Effect of ZrO_2 Dopant on the Sintering Behavior and Performance of MCMB-derived Carbon Laminations

Liquid ball-milling dispersant method was used to prepare the ZrO2-doped carbon laminations from mesocarbon microbeads（MCMBs）. After sintering at 1 300 ℃ in nitrogen atmosphere, the effect of ZrO2 concentration on sintering behavior, electric conductivity as well as bending strength of the carbon laminations was investigated in detail. The results showed that the volumetric shrinkage rate of the carbon laminations decreased from 38.2% to 30.9% when the ZrO2 concentration in raw materials varied from 0 to 16 wt%. Compared with undoped carbon lamination, the samples had high-electric conductivity and excellent bending strength in all cases. The electric conductivity achieved the maximum value of 225 S/cm, and the bending strength of the carbon lamination was 119.24 MPa for a concentration of 8 wt% ZrO2 in raw materials. In addition, the electric conductivity and bending strength reducing were observed when the ZrO2 concentration was higher than 8 wt%. The catalytic effect on graphitization for the carbon laminations was the most effective when the ZrO2 concentration was set at 8 wt% in raw materials.

Sintering Behavior and Microstructure of diphasic β-Sialon /Al_2O_3 Composites

Six compositions with different ratio of β-Sialon/Al2O3 were synthesized from Al2O3, Si3,N4 and SiO2 by sintering with 3%Y2O3(mass fraction) as addition under the cover with powders of SiC+C and at nitrogen atmosphere. Theeffects of atmosphere, sintering temperature and composition on the sintering behavior were studied. The results showedthat the composites reached the best sintering behavior with the highest density about 92% at 1 650℃ under the weakreduction atmosphere. Finally the relative density of diphasic β-Sialon and p-Sialon/Al2O3 composites were studied andpredicted using ANN (Artificial Neural Networks) method and the results were experimental examined by fore randomsamples.

Effect of oxygen enrichment on sintering behavior of high proportion vanadium-titanium magnesite concentrates

To achieve high-efficiency utilization of complex and unmanageable iron-containing minerals,the effects of oxygen enrichment on productivity,yield,flame front speed,exhaust gas peak temperature,and desulphurization reaction of the vanadium-titanium magnetite sintering process as well as sinter tumble index and mineralogy were clarified,with oxygen enrichment concentrations ranging from 21 to 29 vol.%.Results indicated that with increasing the oxygen enrichment concentration from 21 to 27 vol.%,the flame front speed increased from 30.3 to 40.0 mm min^(-1),the yield enhanced from 72%to 77%,and the productivity augmented from 1.83 to 2.67t m^(-2)h^(-1);in the meantime,the tumble index was improved from 73.7%to 77.9%,and the exhaust gas peak temperature rose from 376.4 to 484.8℃.The main reason for the improvement in sintering properties was the increased combustibility of fuels and the generation of proper liquid phase that improved the permeability of the packed bed.The improved sinter strength is mainly due to the increase in the phase fraction of silico-ferrites of calcium and aluminium.In addition,oxygen enrichment sintering could significantly increase the desulphurization level of vanadium-titanium magnetite sinter and the rate of desulphurization reaction during sintering process.

Sintering behavior and microwave dielectric properties of (1-x)CaTiO_3-xLaAlO_3 ceramics

The sintering behavior,microstructure and microwave dielectric properties of （1–x）CaTiO3–xLaAlO3 （x=0.1,0.3,0.5,0.7,0.9,respectively） ceramics were investigated systematically by thermogravimetry-differential thermal analysis （TG-DSC）,X-ray diffraction （XRD）,scanning electron microscopy （SEM） and a network analyzer.The result showed that forming temperature of the perovskite type crystal increased with increasing of x value.0.9CaTiO3-0.1LaAlO3 ceramics were sintered well from 1 400 to 1 550 oC,its bulk density increased with sintering temperature,and microwave dielectric properties of the ceramics at 1 400 oC was shown as follows： relative dielectric constant εr= 45.1,Q×f= 46 087 GHz and τf=–14.1×10–6/oC,respectively.But 0.7CaTiO3-0.3LaAlO3 ceramics were sintered well only when sintering temperature rose to 1 500 oC.（1–x）CaTiO3–xLaAlO3 （x=0.5,0.7 and 0.9,respectively） were not sintered well up to 1 550 oC and the sintered samples exhibited porous characteristic and with low bulk density.

Sintering behavior and properties of SiC/Si_3N_4 composite

SiC/Si_3N_4 composite was pressureless sintered using self-propagating high-temperature combustion synthesis a-Si_3N_4 powder and appropriate amount of b-SiC powder. Both of the sintering additive systems were used,which were YAN（Y_2O_3–Al_2O_3–AlN） and YN（Y_2O_3–AlN）.The influences of b-SiC content on sintering behavior of SiC/Si_3N_4 composite were investigated. The results show that the density, shrinkage, bending strength, hardness, and fracture toughness of the samples with two sintering additive systems increase first with the increase of the contents of b-SiC and then decrease even when b-SiC contents continually increase. The tendency of weight loss of the samples is opposite. The b-SiC content of the samples with the best mechanical properties is different in two systems. For YAN system, the best mechanical properties of the samples are gained when b-SiC content reaches 10 %, while as for YN system it is 5 %. The properties of YN samples are superior to YAN samples. J phase（2Y_2O_3 ·Si_2N_2O） forms in YN system easily. A small amount of M phase（Y_2O_3·Si_3N_4） is observed in YAN system.

Effect of Additive Cu-10Sn on Sintering Behavior and Wear Resistance of 316L Stainless Steel

Austenitic 316L stainless steel has good corrosion resistance l however, the relative softness often limits its application. Severe adhesive wear often occurs between the 316L stainless steel and the metal counterpart. Cu-10Sn alloy is often used to improve the wear resistance of powder metallurgy 316L stainless steel. The influence of Cu-10Sn on sintering behavior and wear resistance of powder metallurgy 316L stainless steel was investigated. The pa-rameters investigated included sintering temperature and volume percent of Cu-10Sn. A maximum relative density of 97% was achieved with 25% （in volume percent） Cu-10Sn content at a sintering temperature of 1 300 ℃ for 60 min. The irregular and sharp angles of 316L stainless steel particles become round, and the pores are removed completely as a result of large amount of liquid phase formed during sintering. The minimum friction mass loss was achieved with 25% Cu-10Sn content.

Effects of Sintering Atmosphere on the Microstructure and Surface Properties of Symmetric TiO2 Membranes

The effects of sintering atmosphere on the properties of symmetric TiO2 membranes are studied with regard to sintering behavior, porosity, mean pore size, surface comPosition. and surface charge properties. The exerimental results show that the symmetric TiO2 membranes display better sintering activity in the air than in argon, and the mean pore diameters and porosities of the membrane sintered in argon are higher than those of the membrane sintered in the air at the same temperature. The surface compositions of the symmetric TiO2 membrane sintered in the air and in argon at different temperatures, as studied by X-ray photoelectron spectroscopy, are discussed in terms of their chemical composition, with particular emphasis on the valence state of the titanium ions. The correlation between the valence state of the titanium ions at the surface and the surface charge properties is examined.It is found that the presence of Ti^3＋, introduced at the surface of the symmetric TiO2 membranes by sintering in a lower partial pressure of oxygen, is related to a significant decrease in the isoelectric point. TiO2 with Ti^4＋ at the interface has an isoelectric point of 5.1, but the non-stoichiometric TiO2-x with Ti^3＋ at the interface has a lower isoelectric point of 3.6.

Effect of Ni/Fe ratio on activation sintering and mechanical properties of molybdenum nickel iron alloy

In order to improve the low ductility of the Mo-Ni alloy,Fe is added and the effects of Ni/Fe mass ratio on the densification behavior,microstructure evolution and mechanical properties of alloy were investigated.The experimental results show that when iron is added to 95Mo-5Ni alloy,the formation of brittle intermetallic phaseδ-MoNi at the grain boundary is avoided.Meanwhile,the grain growth of Mo is also effectively inhibited in the sintering process.However,the addition of iron reduces the degree of densification of alloy since the activation effect of Ni is superior to that of Fe.From the experimental results,it could be concluded that the maximum hardness and bending strength are achieved by 95Mo-1.5Ni-3.5Fe alloy,which are HV 614 and 741 MPa,respectively.Combined with the analyses of bending fracture mechanism,the improvement relative to Mo-Ni alloy is likely attributed to the inhibition of the brittle phase.

Fabrication of MoSi_2-SiC Composites by a Spark Plasma Sintering Method

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MAGNETIZATION BEHAVIOR IN SINTERED Nd-Fe-B MAGNETS

Magnetization and demagnetization curves and hysteresis loops applied different magnetizing.fields in sintered Nd-Fe-B and Nd-Dy-Fe-B magnets from thermally demagnetized and dc field-demagnetized states were investigated at temperatures of up to 150℃.The first-quadrant remagnetization curves and the curves of coercive forces _MH_C versus rernagnetizing fietds H_m from dc field-demagnetized state at room temperature show a step around magnetizing field as absolute value of the maximum intrinsic coercivity.The steps of _MH_C-H_m curves shifted to lower remagnetizing fields and the shapes of magnetization curves changed from step type to precipitous type when temperature went up to 100～150℃ or after the specimen was thermally demagnetized at a temperature higher than the Curie temperature.The steep rise of knee coereivity with increasing magnetizing field is behind that of _MH_C.Note that the magnetic hardening in sintered Nd-Fe-B magnets is controlled by pinning of domain walls.

Preparation and Mechanical Properties of Zirconia Ceramics Doped with Different Y_(2)O_(3)Contents

The sintering behavior and mechanical properties of zirconia doped with 2.0mol%-3.0mol%Y_(2)O_(3)were studied by pressure-less sintering.The experimental results show that the densification temperature of zirconia ceramics increases gradually with the decrease of Y_(2)O_(3)doping content by which decreases the sintering driving force due to the lower oxygen vacancy concentration of the systems.Furthermore,the bending strength and fracture toughness of the prepared zirconia ceramics increase with the decrease of Y_(2)O_(3)doping content.It can be attributed to the fact that the phase stability of tetragonal zirconia decreases with the decrease of Y_(2)O_(3)doping content,which is easier to induce"phase transformation toughening"and dissipate impact energy.The relative density,bending strength and fracture toughness of 2.0 mol%Y_(2)O_(3)doped zirconia ceramics(2.0Y-ZrO_(2))sintered at 1525℃are 99.00%,1256.65±20.82 MPa and 9.85±0.13 MPa·m^(1/2),respectively.

Microstructure and microwave dielectric properties of ZnO-B_2O_3 added (Ca_(0.254)Li_(0.19)Sm_(0.14))TiO_3 ceramics

The effects of ZnO-B2O3 （ZB2） on the sintering behavior and microwave dielectric properties of （Ca0.254Li0.19Sm0.14）TiO3 ceramics were investigated. The densities of the specimens reached the maximum value by adding 3 wt.% ZB2 and then decreased. The sintering temperature of the specimens was lowered from 1300 to 1100℃ without degradation of the microwave dielectric properties. The （Ca0.254Li0.19Sm0.14）TiO3＋ 3 wt.% ZB2 sintered at 1100℃ for 3 h showed good microwave dielectric properties, εr= 108.2, Qf= 6545 GHz, and rf= 6.5 ppm/℃, respectively, indicating that ZB2 was an effective sintering aid to improve the densification and microwave dielectric properties of （Ca0.254Li0.19Sm0.14）TiO3 ceramics.

Characterization of YSZ Ceramic Nanopowders Synthesized at Different Temperatures via Polyacrylamide Gel Method

Tetragonal zirconia (T-ZrO2) ceramic nanopowders stabilized with 3 mol% Y2O3 were synthesized via polyacrylamide gel method, using ZrOCl2?8H2O and Y(NO3)3?6H2O as raw materials. The effect of temperature on phase composition and morphology of YSZ nanopowders and sintering behavior of YSZ ceramics was investigated by X-ray diffraction (XRD), scanning electron microscopy (SEM) and Vickers hardness tester. The aging-resistance of YSZ ceramics was measured by means of aging experiments. The results demonstrated that the phase composition of YSZ ceramic nanopowders had no obvious change and it was composed of T-ZrO2. Particle size of well-dispersed YSZ ceramic nanopowders increased from 17 to 35 nm with increasing calcining temperature from 600 to 800 ℃. There was noticeable negative correlation between calcining temperature and the relative density of YSZ ceramic at the same sintering temperature. The aging experiments showed that water vapor facilitated tetragonal to monoclinic phase transformation, and the sample that had smaller grain size exhibited better aging-resistance. It can be concluded that when the calcining temperature is 600 ℃ and sintering temperature is 1550 ℃, the relative density and hardness of YSZ ceramic arrive at the peak of 96.64% and 11.135 GPa respectively, and it has less microcracks and excellent aging-resistance.

Effect of ZnO-B_2O_3 Glass Addition on the Microwave Dielectric Properties of BaO-Nd_2O_3-TiO_2-Bi_2O_3 System

The effect of ZnO-B2O3（ZB） glass addition on the sintering behavior, microstructures and microwave dielectric properties of BaO-Nd2O3-TiO2-Bi2O3 （BNTB） system was investigated with the aid of X-ray diffraction, scanning electron microscopy and capacitance meter. It is found that the ZB glass addition, acting as a sintering aid, can effectively lower the sintering temperature of BNTB system to 850 ℃. The dielectric constant of BNTB-ZB ceramics increases with the increase of soaking time and the value of dielectric loss decreased with increasing soak time. The optical dielectric properties at 1 GHz of ε=74, tan δ=4×10^-4, and TCC=25 ppm/℃ were obtained for the BNTB system doped with 25 wt% ZB glass sintered at 850 ℃ for 2 h, representing that the BNTB-ZB ceramics could be promising for multilayer low temperature co-fired ceramics applications.