The Research for Surface Properties of Steel Slag Powder and High-Temperature Rheological Properties of Asphalt Mortar

In order to evaluate the feasibility of steel slag powder as filler,the coating properties of steel slag and limestone aggregate were compared by water boiling test,the micro morphology difierences between steel slag powder and mineral powder(limestone powder)were compared by scanning electron microscope(SEM),and the high-temperature rheological properties of asphalt mortar with difierent ratio of filler quality to asphalt quality(F/A)and difierent substitution rates of mineral powder(S/F)were studied by dynamic shear rheological test.The results show that the surface microstructure of steel slag powder is more abundant than that of mineral powder,and the adhesion of steel slag to asphalt is better than that of limestone.At the same temperature,the lower the ratio of S/F is,the greater the rutting factor and complex modulus will be.In addition,the complex modulus and rutting factor of the asphalt mortar increase with the increase of F/A,and the filler type and F/A have a negligible efiect on the phase angle.

Effect of Fine Steel Slag Powder on the Early Hydration Process of Portland Cement

Hydration heat evolution, non-evaporative water, setting time and SEM tests were peorormed to investigate the effect of fine steel slag powder on the hydration process of Portland cement and its mechanism. The results show that the effect of fine steel slag powder on the hydration process of Portland cement is closely related to its chemical composition, mineral phases, fineness, etc. Fine steel slag powder retards the hydration of portland cement at early age. The major reason for this phenomenon is the relative high content of MgO , MnO2, P2O5 in steel slag, and MgO solid solved in C3 S contained in steel slag.

Preparation of Reactive Powder Concrete Using Fly Ash and Steel Slag Powder

To decrease the cement and SF content of RPC by using ultra-fine fly ash （UFFA） and steel slag powder （SS）, the effect of these mineral admixtures on compressive strength of RPC were investigated. The experimental results indicate that the utilization of UFFA and SS in RPC is feasible and has prominent mechanical performance. The microstructure analysis （SEM and TG-DTG-DSC） demonstrated that the excellent mechanical properties of RPC containing SS and UFFA were mainly attributed to the sequential hydration filling effect of the compound system.

Oxidation pathway and kinetics of titania slag powders during cooling process in air

The oxidation pathway and kinetics of titania slag powders in air were analyzed using differential scanning calorimetry(DSC)and thermogravimetry(TG).The oxidation pathway of titania slag powder in air was divided into three stages according to their three exothermic peaks and three corresponding mass gain stages indicated by the respective non-isothermal DSC and TG curves.The isothermal oxidation kinetics of high titania slag powders of different sizes were analyzed using the ln-ln analysis method.The results revealed that the entire isothermal oxidation process comprises two stages.The kinetic mechanism of the first stage can be described as f(α) = 1.77(1-α) [-ln (1-α)]^((1.77-1)/1.77),f(α)= 1.97(1-α) [-ln (1-α)]^((1.97-1)/1.97),and f (α) = 1.18(1-α) [-ln (1-α)]^((1.18-1)/1.18).The kinetic mechanism of the second stage for all samples can be described as f (α)=1.5(1-α)^(2/3)[1-(1-α)^(1/3)]^(-1).The activation energies of titania slag powders with different sizes(d_(1)<0.075 mm,0.125 mm<d_(2)<0.150 mm,and 0.425 mm<d_(3)<0.600 mm)for different reaction degrees were calculated.For the given experimental conditions,the rate-controlling step in the first oxidation stage of all the samples is a chemical reaction.The rate-controlling steps of the second oxidation stage are a chemical reaction and internal diffusion(for powders d_(1)<0.075 mm)and internal diffusion(for powders 0.125 mm<d_(2)<0.150 mm and 0.425 mm<d_(3)<0.600 mm).

Experimental Research of Concrete with Steel Slag Powder and Zeolite Powder

In order to increase use ratio of steel slag solid waste,the concrete containing steel slag powder and zeolite powder as admixtures was prepared by using the orthogonal test method.The effects of water-binder ratio,sand ratio,steel slag powder content and zeolite powder on working properties,mechanical strength and chloride ion permeability of the concrete was studied.It was found that the early strength of the concrete had a decrease with the mixing of steel slag and zeolite powders,but its later strength approached to pure concrete.Moreover,the physical filling and pozzolanic activity of the admixtures increased the density of the concrete,resulting in the improvement of the durability of the concrete by the migration speed of Cl−reducing.The optimum mix ratio of C40 steel slag powder-zeolite powder concrete is obtained,and which had the slump of 220 mm,the 3 d,7 d and 28 d compressive strengths of 27.8 MPa,37.5 MPa and 48.4 MPa,the 6 h electric flux of 950 C and the diffusion coefficient of 1.65×10−12 m2/s.

Influence of Thermally Treated Flue Gas Desulfurization(FGD) Gypsum on Performance of the Slag Powder Concrete

The feasibility of flue gas desulphurization （FGD） as concrete admixture was studied. A combined concrete admixture of the thermally-treated FGD gypsum and slag powder was explored. The FGD gypsum was roasted at 200℃ for 60 min and then mixed with the slag powder to form FGD gypsum-slag powder combined admixture in which the SO3 content was 3.5wt%. Cement was partially and equivalently replaced by slag powder alone or FGD gypsum-slag powder, at concentration of 25wt%, 40wt%, and 50wt%, respectively. The setting times, hydration products, total porosity and pore size distributions of the paste were determined. The compressive strength and drying shrinkage of cement mortar and concrete were also tested. The experimental results show that, in the presence of FGD gypsum, the setting times are much slower than those of pastes in the absence of FGD gypsum. The combination of FGD gypsum and slag powder provides synergistic benefits above that of slag powder alone. The addition of FGD gypsum provides benefit by promoting ettringite formation and forms a compact microstructure, increasing the compressive strength and reduces the drying shrinkage of cement mortar and concrete.

Effects of Steel Slag Powder on Workability and Durability of Concrete

The workability and durability of a type of sustainable concrete made with steel slag powder were investigated. The hydrated products of cement paste with ground granulated blast furnace slag（GGBFS） alone or with a combined admixture of GGBFS-steel slag powder were investigated by X-ray diffraction（XRD）. Furthermore, the mechanism of chemically activated steel slag powder was also studied. The experimental results showed that when steel slag powder was added to concrete, the slumps through the same time were lower. The initial and fi nal setting times were slightly retarded. The dry shrinkages were lower, and the abrasion resistance was better. The chemically activated steel slag powder could improve compressive strengths, resistance to chloride permeation and water permeation, as well as carbonization resistance. XRD patterns indicated that the activators enhanced the formation of calcium silicate hydrate（C-S-H） gel and ettringite（AFt）. This research contributes to sustainable disposal of wastes and has the potential to provide several important environmental benefi ts.

Study on rapid stabilization of steel slag powder

Dry ball milling and wet ball milling were used to treat converter slag with particle size < 10 mm and the converter slag powder was stabilized by H_2O only and H_2O coupled with CO_2.respectively.Results showed that when CO_2 &H_2O was used,the free-calcium oxide(f-CaO) content in converter slag decreased significantly and after an-hour treatment the f-CaO content was reduced to 3%;however,when only treated by H_2O without CO_2, f-CaO needed 3-hour stabilization to decrease its content to 3%.When f-CaO in converter slag powder was treated by CO_2 &H_2O,its main reaction products were CaCO_3 and then Ca(OH)_2;however,when only H_2O was used, the f-CaO content decreased gently and the main products were Ca(OH)_2.

Effect of Silica Fume on Mechanical Properties of Concrete Incorporating Steel Slag Powder

This study investigated the effect of silica fume(SF) on mechanical properties of concrete incorporating steel slag powder(SSP). The compressive strength and splitting strength tests of concrete with different content of SF(0%, 4%, 8% and 12%) and of SSP(0%, 10%, 20%, 30% and 40%) were carried out, and the test results were analyzed and fitted. Obtained results showed that the brittleness, compressive strength and compressive strength discreteness of concrete increased due to the incorporation of SF. SSP weakened the compressive strength of concrete, which reduced within 10% when the content of SSP was less than 20%. SF and SSP showed synergistic hydration effect when they were mixed, and the optimal group was SF8 SSP30, whose compressive strength was close to that of plain concrete, and whose brittleness as well as discreteness of compressive strength were lower relatively. With the content of SSF and of SSP as variables, the tension-compression ratio and compressive strength of concrete can be well estimated by surface fitting.

X-ray fluorescence spectrometry determination of open-hearth furnace slag by pressed powder briquetting

A rapid analysis method of determining content of eight compounds of open-hearth furnace slag was developed using X-ray fluorescence spectrometry and pressed powder briquettes. Matrix effect was corrected using theoretical alpha coefficient. Grains-size effect was eliminated by optimized sample preparation technique parameters. Mineral effect was corrected with standard curve of specially made standard samples. The analysis results of TiO2, TFe, SiO2, MgO, Al2O3, CaO, MnO and P2O5 in slag samples showed that both precision and accuracy are comparable with that of chemical method.

Kinetics of Reduction of Iron Oxide in CaO-SiO_2-Al_2O_3-Fe_tO Slags with Graphite Powder

The reduction rate of Fe^tO in CaOSiO_2Al_2O_3Fe_tO slags with graphite powder has been determined in an alumina crucible at 1 673-1 823 K. The effects of temperature, slag basicity and Fe_tO content on the reduction rate have also been discussed. Test results show that the reduction rate increases with the increase of temperature or Fe_tO concentration in slags, and the reduction rate has a parabolic relation with slag simple basicity or optical basicity. The maximum reduction rate is observed around CaO/SiO_2=1.5 of molten slags. The reaction order is 1.26 or 1.31, and the reduction activation energy is 126.8 or 129.7 kJ/mol respectively in regard to Fe_tO content or Fe_tO activity calculated by using regular solution model. The reduction rate of Fe_tO in CaOSiO_2Al_2O_3Fe_tO slags with graphite powder is in the range of 0.15×10^-4-0.86×10^-4 molO/cm^2·s.

基于ICP-MS研究转炉钢渣微粉吸附镍和铅的动力学机理

随着工业化的发展,水体和土壤中的重金属污染日益严重。其中,重金属镍是一种常见的致敏性金属,会引起人体过敏发炎,甚至会引发癌症;血液中铅浓度的超标会危害人的神经系统、心血管系统和生殖系统,造成终身性的危害。因此,治理镍和铅重金属污染具有十分重要的意义。钢渣是炼钢过程中产生的一种副产物,其存在难以利用与附加值低的问题。同时加之管理制度的不健全,导致大量钢渣露天堆放,对土地资源、地下水源,以及空气质量造成严重影响。钢渣微粉具有比表面积大、多孔、化学活性高等特性,被广泛利用,可以成为吸附材料。本文以转炉钢渣微粉为研究对象,利用激光粒度仪、电感耦合等离子体质谱仪、比表面积与孔隙度吸附仪、X射线荧光光谱仪等测试转炉钢渣微粉的基本性质,重点研究转炉钢渣微粉添加量、重金属初始浓度、溶液pH和吸附时间对转炉钢渣微粉吸附Ni^(2+)、Pb^(2+)的效果,结合吸附动力学与吸附等温线理论揭示转炉钢渣微粉对Ni^(2+)、Pb^(2+)的吸附作用机理,为处理镍、铅重金属污染和工业废水处理提供技术支持与理论依据。结果表明:当转炉钢渣微粉添加量大于12.5 g·L^(-1)、重金属初始浓度小于100 mg·L^(-1)、溶液pH大于3和吸附时间大于120 min时,转炉钢渣微粉对Ni^(2+)、Pb^(2+)的吸附效果良好,即基本达到90%。转炉钢渣微粉对Ni^(2+)、Pb^(2+)的吸附符合准二级动力学模型,吸附速率由边界扩散和颗粒内扩散共同控制,吸附过程以化学吸附为主。转炉钢渣微粉的结构具有多孔性为物理吸附Ni^(2+)、Pb^(2+)提供吸附空间,转炉钢渣微粉的化学成分不仅具有碱性与Ni^(2+)、Pb^(2+)形成络合产物,而且水化过程中CaO与SiO_(2)生成C—S—H凝胶,对Ni^(2+)、Pb^(2+)形成络合吸附与硅酸盐体系包裹。转炉钢渣微粉对Ni^(2+)、Pb^(2+)吸附可能存在多层吸附。吸附Ni^(2+)、Pb^(2+)的过程为优惠吸附,吸附容易进行,其理论最大吸附量分别为18.785和17.002 mg·g^(-1)。

Study on the removal of Hg^0 from flue gas by coal dry powder gasification coarse slag

The prevention and treatment of mercury in coal-fired power plants has always been the focus and difficulty.How to control the pollution of mercury to human body and ecological environment quickly and effectively is a hot research topic nowadays.As a low cost and potential adsorbent,there is a huge space for the development of coal dry powder gasification coarse slag.In this paper,Mercury osmotic tubes are heated by water bath tank as mercury source,and the scavenging effect of adsorbent on Mercury monomer under different influence conditions is explored.The adsorbent plays an important role in adsorption of mercury monomer because of its special active sites on the surface.The reason is that the adsorbent surface is rich in carboxyl group,hydroxyl functional group,combined with mercury to form complexes.This shows that chemical adsorption facilitates the adsorption process.

水泥和钢渣粉协同固化高含水率疏浚泥的力学性能研究

研究了钢渣粉的掺入方式(内掺、外掺)和掺量(0、5%、10%、15%)对水泥固化高含水率疏浚泥力学性能的影响。结果表明:当水泥掺量一定时,随着钢渣粉外掺量的增加,固化疏浚泥的3、7、14、28、90 d无侧限抗压强度均先增大后减小,14 d峰值应力和峰值应变也呈先增大后减小的趋势,钢渣粉的最佳外掺量为10%;对于纯水泥固化疏浚泥,其变形系数随着水泥掺量的增加而增大,抵抗变形的能力降低;外掺适量钢渣粉降低了固化疏浚泥的变形系数,提高了固化疏浚泥抵抗变形的能力;钢渣粉内掺取代部分水泥降低了固化疏浚泥的无侧限抗压强度,建议钢渣粉采用外掺方式。

三元矿物掺和料胶砂试件性能研究

为解决煤矸石及钢渣作为单一掺和料强度不足的问题,以煤矸石、钢渣和矿粉为原材料制备复合掺和料水泥砂浆。研究不同配合比下掺和料对水泥砂浆抗压强度的影响,并利用X射线衍射(XRD)、热重-差热分析(TG-DTA)、扫描电镜(SEM)等手段分析不同体系试块的水化机理和微观结构。结果表明,单掺煤矸石、钢渣均表现出较低的活性,而矿粉具有良好的反应活性;三元掺和料中煤矸石-矿粉-钢渣复掺比例为1∶7∶2时,试块的抗压强度最高,28 d抗压强度可以达55.26 MPa。在三元掺和料体系中,煤矸石、矿粉和钢渣可以相互促进水化,增多水化产物,加深水化程度,三者具有一定的耦合作用,具有制备三元矿物掺和料的潜力。

钢-PVA混杂纤维高性能混凝土抗渗性能试验研究

为探究钢纤维掺量、聚乙烯醇(PVA)纤维掺量和矿粉掺量对钢-PVA混杂纤维高性能混凝土(HFHPC)抗渗性能的影响,本文开展了钢-PVA HFHPC抗渗性能试验,并对试验结果进行了极差分析、方差分析和回归分析。结果表明:对HFHPC抗渗性能的影响程度从高到低依次为钢纤维、矿粉和PVA纤维。在试验水平范围内,得出混凝土试件抗渗性能最佳水平组合:钢纤维体积掺量1.0%、PVA纤维体积掺量0.7%、矿粉质量取代率20%。当钢纤维掺量超1.0%时,HFHPC抗渗性能略有下降,但仍高于基准素混凝土。最后采用多元回归分析,建立了HFHPC渗透系数与钢纤维、PVA纤维和矿粉的预测模型。

多固废协同制备再生可控性低强度材料及其性能研究

可控性低强度材料(CLSM)是一种替代传统级配砂石回填的新型回填材料,具有良好的工作性和力学性能。为了提高CLSM中固废利用率,减少水泥用量,降低工程成本和施工难度,利用再生微粉、矿渣粉等固废材料配合盾构渣土制备CLSM,并通过SEM分析不同配比CLSM水化产物的微观形貌。结果显示,多固废协同制备的CLSM流动度可控制在135~215 mm,抗压强度可控制在3.40~5.93 MPa。再生微粉最佳掺量为20%,矿渣粉最佳掺量为30%,抗压强度最高可达5.93 MPa。再生微粉与矿渣粉复掺可以相互促进,将更多的水泥产物CH转化为C-S-H凝胶物质填补孔隙结构,提高材料结构强度。

减水剂改性固废基蒸压加气混凝土的制备与性能研究

以花岗岩石粉、黄河特细砂为硅质材料,以电石渣为钙质材料,以聚羧酸减水剂为改性剂,制备固废基蒸压加气混凝土(AAC)。研究了聚羧酸减水剂掺量对AAC料浆流动性、发气过程、抗压强度、干密度、孔隙率和孔径分布的影响。结果表明,减水剂掺量由0.15%增大到0.30%,料浆初始流动度、发气速率、发气量和孔隙率逐渐增大,制品抗压强度和干密度逐渐降低。减水剂掺量为0.25时,料浆初始流动性270 mm,发气量208 mL,孔隙率82.54%,抗压强度2.9 MPa,干密度509 kg/m^(3),AAC综合性能最优。减水剂掺量大于0.2%时,2 mm以上的大孔基本消失,孔隙率和孔壁无害孔含量对AAC抗压强度影响更明显。

未燃煤粉对高炉炉渣流动性的影响

高炉喷吹煤粉技术是降低炼铁生产成本、优化高炉操作的主要技术手段,在高喷煤比条件下未能在风口回旋区燃尽的残炭颗粒以未燃煤粉形式进入料柱,过多的未燃煤粉会对炉渣性能产生不利影响。为了研究未燃煤粉对高炉炉渣流动性的影响,通过X射线衍射分析、扫描电子显微镜和能谱分析仪等分析手段研究了未燃煤粉在炉渣中的存在状态及对炉渣性能的影响。结果表明,未燃煤粉颗粒呈均匀状分布于炉渣中,添加未燃煤粉前后炉渣黏度与温度的关系均满足阿伦尼乌斯方程,并且黏度值随着温度降低均呈现出增大趋势。随着未燃煤粉固体颗粒质量分数增加,炉渣黏度呈线性增大趋势,并且炉渣中未燃煤粉含量越多,转速对非均相熔体黏度的影响越明显。