Rolling force and rolling moment are prime process parameter of external spline cold rolling. However, the precise theoretical formulae of rolling force and rolling moment are still very fewer, and the determination o...Rolling force and rolling moment are prime process parameter of external spline cold rolling. However, the precise theoretical formulae of rolling force and rolling moment are still very fewer, and the determination of them depends on experience. In the present study, the mathematical models of rolling force and rolling moment are established based on stress field theory of slip-line. And the isotropic hardening is used to improve the yield criterion. Based on MATLAB program language environment, calculation program is developed according to mathematical models established. The rolling force and rolling moment could be predicted quickly via the calculation program, and then the reliability of the models is validated by FEM. Within the range of module of spline m=0.5-1.5 mm, pressure angle of reference circle α=30.0°-45.0°, and number of spline teeth Z=19-54, the rolling force and rolling moment in rolling process （finishing rolling is excluded） are researched by means of virtualizing orthogonal experiment design. The results of the present study indicate that： the influences of module and number of spline teeth on the maximum rolling force and rolling moment in the process are remarkable; in the case of pressure angle of reference circle is little, module of spline is great, and number of spline teeth is little, the peak value of rolling force in rolling process may appear in the midst of the process; the peak value of rolling moment in rolling process appears in the midst of the process, and then oscillator weaken to a stable value. The results of the present study may provide guidelines for the determination of power of the motor and the design of hydraulic system of special machine, and provide basis for the farther researches on the precise forming process of external spline cold rolling.展开更多
At present, associated flow rule of traditional plastic theory is adopted in the slip line field theory and upper bound method of geotechnical materials. So the stress characteristic line conforms to the velocity line...At present, associated flow rule of traditional plastic theory is adopted in the slip line field theory and upper bound method of geotechnical materials. So the stress characteristic line conforms to the velocity line. It is proved that geotechnical materials do not abide by the associated flow rule. It is impossible for the stress characteristic line to conform to the velocity line. Generalized plastic mechanics theoretically proved that plastic potential surface intersects the Mohr-Coulomb yield surface with an angle, so that the velocity line must be studied by non-associated flow rule. According to limit analysis theory, the theory of slip line field is put forward in this paper, and then the ultimate beating capacity of strip footing is obtained based on the associated flow rule and the non-associated flow nile individually. These two results are identical since the ultimate bearing capacity is independent of flow role. On the contrary, the velocity fields of associated and non-associated flow rules are different which shows the velocity field based on the associat- ed flow rule is incorrect.展开更多
An integration depending on a parameter to the compression of a thick workpiece has been obtained. For the conventional prevailing numerical formulaa definite functional relationship bet-ween and y is found. Therefore...An integration depending on a parameter to the compression of a thick workpiece has been obtained. For the conventional prevailing numerical formulaa definite functional relationship bet-ween and y is found. Therefore a parametric integration can be used to get an analytical solution. Take the slip line field for l/h= 0.121 as an example, the analytical solution is basically the same as the prevailing numerical one. It is justified theoretically that for the slip line field a parametric integration is perfectly possible for a satisfactory analytical solution.展开更多
The development of a possible slip line field (slf) for theoretical calculations of the deforming pressure (load) in a second pass of a lubricated cold rolling sheet mill and validation using values from an aluminium ...The development of a possible slip line field (slf) for theoretical calculations of the deforming pressure (load) in a second pass of a lubricated cold rolling sheet mill and validation using values from an aluminium sheet rolling mill was done in this work. This will be relevant in the manufacturing industries providing an easy method for determining necessary applied rolling load. Experimental rolling was carried out to observe the shear lines in the deformation field. Construction of possible slip line field model was developed adhering strictly to assumptions of rigid plastic model. Calculation of the deforming force/load was achieved using Hencky’s equation. Results showed that the load calculations for constructed slip line field using aluminium sheet rolling as an example tallied with values obtained from Tower Aluminium rolling mill. Slip line fields constructed for the second pass described adequately the rolling pressure in the cold rolling process, giving a valid solution of the exact load estimates on comparison with the industrial load values. Roll pressure along the arc of contact rose fairly linearly from the entrance to a maximum at the exit point. This work showed that slf for the first pass in a cold rolling mill cannot be used for subsequent passes;it requires construction of slfs for each pass in the cold rolling process.展开更多
A slip-line field solution is presented for the ultimate bearing capacity of the pipeline on a purely-cohesive clay soil, taking into account the circular configuration of the pipe, the pipe embedment, and the pipe-so...A slip-line field solution is presented for the ultimate bearing capacity of the pipeline on a purely-cohesive clay soil, taking into account the circular configuration of the pipe, the pipe embedment, and the pipe-soil interfacial cohesion. The derived bearing capacity factors for a smooth rigid pipe limit to those for the conventional rectangular strip footing while the pipe embedment approaches zero. Parametric studies indicate that, the pipe-soil interfacial properties have much influence on the bearing capacity for the pipe foundation on clayedy soils.展开更多
A slip-line field theory of transversely isotropic body is proposed in the presentpaper in order to deal with problems in geology and geotechniques.The Goldenblat-Kopnov failure criterion is employed.The parameters in...A slip-line field theory of transversely isotropic body is proposed in the presentpaper in order to deal with problems in geology and geotechniques.The Goldenblat-Kopnov failure criterion is employed.The parameters in it are treated as functions of tempperature It is applicable to transverse isotropic media in non-uniform temperaturefield.The basic equtions of plastic deformation are developed while the associated ru-les of flow are derived.By means of characteristic line theory,slip-line slope formulasand laws of variation of stress and velocity along slip lines are obtained,The indenta-tion on semi-infinite media is calculated.The theory developed in this paper may be simplified into many classical theories such as Mises,Hill,and Coulomb ones,This complicated theory may be applied to geotechniques,geological structures,petroleumindustry,mining engineering,etc.展开更多
基于可靠度的最优化设计能有效地处理岩土工程中存在的不确定性,在工程界和学界日益得到重视。然而,传统的基于可靠度的分析方法需要进行多次计算并不断重构计算模型,计算量巨大且难以实施。鉴于此,提出一个基于滑移线场理论的概率边坡...基于可靠度的最优化设计能有效地处理岩土工程中存在的不确定性,在工程界和学界日益得到重视。然而,传统的基于可靠度的分析方法需要进行多次计算并不断重构计算模型,计算量巨大且难以实施。鉴于此,提出一个基于滑移线场理论的概率边坡优化设计方法。该方法采用更加高效的拟蒙特卡罗模拟(quasi-Monte Carlo simulation,QMCS)来确定边坡的失效概率,在每次模拟过程中采用滑移线场理论来分析边坡的稳定性。为了更加高效的确定满足目标失效概率的设计坡角,提出一个简单而有效地二分搜索方法。以一个边坡为例设计了不同目标失效概率的坡角,并验证所提方法的有效性。结果表明:所提方法最多只需36.29 min就能得到满足目标失效概率的坡角。所提出的边坡概率优化设计方法避免了计算模型的反复重构,计算效率较好,可为基于可靠度边坡设计提供新的可选手段。展开更多
基金supported by National Natural Science Foundation of China (Grant No. 50675145)Shanxi Provincial Key Project of Science and Technology of China (Grant No. 2006031147)+1 种基金Shanxi Provincial Innovation Project for Graduate Students of China (Grant No. 20061027)Shanxi Provincial Key Project for Studied-abroad Returnee of China
文摘Rolling force and rolling moment are prime process parameter of external spline cold rolling. However, the precise theoretical formulae of rolling force and rolling moment are still very fewer, and the determination of them depends on experience. In the present study, the mathematical models of rolling force and rolling moment are established based on stress field theory of slip-line. And the isotropic hardening is used to improve the yield criterion. Based on MATLAB program language environment, calculation program is developed according to mathematical models established. The rolling force and rolling moment could be predicted quickly via the calculation program, and then the reliability of the models is validated by FEM. Within the range of module of spline m=0.5-1.5 mm, pressure angle of reference circle α=30.0°-45.0°, and number of spline teeth Z=19-54, the rolling force and rolling moment in rolling process （finishing rolling is excluded） are researched by means of virtualizing orthogonal experiment design. The results of the present study indicate that： the influences of module and number of spline teeth on the maximum rolling force and rolling moment in the process are remarkable; in the case of pressure angle of reference circle is little, module of spline is great, and number of spline teeth is little, the peak value of rolling force in rolling process may appear in the midst of the process; the peak value of rolling moment in rolling process appears in the midst of the process, and then oscillator weaken to a stable value. The results of the present study may provide guidelines for the determination of power of the motor and the design of hydraulic system of special machine, and provide basis for the farther researches on the precise forming process of external spline cold rolling.
文摘At present, associated flow rule of traditional plastic theory is adopted in the slip line field theory and upper bound method of geotechnical materials. So the stress characteristic line conforms to the velocity line. It is proved that geotechnical materials do not abide by the associated flow rule. It is impossible for the stress characteristic line to conform to the velocity line. Generalized plastic mechanics theoretically proved that plastic potential surface intersects the Mohr-Coulomb yield surface with an angle, so that the velocity line must be studied by non-associated flow rule. According to limit analysis theory, the theory of slip line field is put forward in this paper, and then the ultimate beating capacity of strip footing is obtained based on the associated flow rule and the non-associated flow nile individually. These two results are identical since the ultimate bearing capacity is independent of flow role. On the contrary, the velocity fields of associated and non-associated flow rules are different which shows the velocity field based on the associat- ed flow rule is incorrect.
文摘An integration depending on a parameter to the compression of a thick workpiece has been obtained. For the conventional prevailing numerical formulaa definite functional relationship bet-ween and y is found. Therefore a parametric integration can be used to get an analytical solution. Take the slip line field for l/h= 0.121 as an example, the analytical solution is basically the same as the prevailing numerical one. It is justified theoretically that for the slip line field a parametric integration is perfectly possible for a satisfactory analytical solution.
文摘The development of a possible slip line field (slf) for theoretical calculations of the deforming pressure (load) in a second pass of a lubricated cold rolling sheet mill and validation using values from an aluminium sheet rolling mill was done in this work. This will be relevant in the manufacturing industries providing an easy method for determining necessary applied rolling load. Experimental rolling was carried out to observe the shear lines in the deformation field. Construction of possible slip line field model was developed adhering strictly to assumptions of rigid plastic model. Calculation of the deforming force/load was achieved using Hencky’s equation. Results showed that the load calculations for constructed slip line field using aluminium sheet rolling as an example tallied with values obtained from Tower Aluminium rolling mill. Slip line fields constructed for the second pass described adequately the rolling pressure in the cold rolling process, giving a valid solution of the exact load estimates on comparison with the industrial load values. Roll pressure along the arc of contact rose fairly linearly from the entrance to a maximum at the exit point. This work showed that slf for the first pass in a cold rolling mill cannot be used for subsequent passes;it requires construction of slfs for each pass in the cold rolling process.
基金supported by the National Natural Science Foundation of China(10872198,50509022)
文摘A slip-line field solution is presented for the ultimate bearing capacity of the pipeline on a purely-cohesive clay soil, taking into account the circular configuration of the pipe, the pipe embedment, and the pipe-soil interfacial cohesion. The derived bearing capacity factors for a smooth rigid pipe limit to those for the conventional rectangular strip footing while the pipe embedment approaches zero. Parametric studies indicate that, the pipe-soil interfacial properties have much influence on the bearing capacity for the pipe foundation on clayedy soils.
文摘A slip-line field theory of transversely isotropic body is proposed in the presentpaper in order to deal with problems in geology and geotechniques.The Goldenblat-Kopnov failure criterion is employed.The parameters in it are treated as functions of tempperature It is applicable to transverse isotropic media in non-uniform temperaturefield.The basic equtions of plastic deformation are developed while the associated ru-les of flow are derived.By means of characteristic line theory,slip-line slope formulasand laws of variation of stress and velocity along slip lines are obtained,The indenta-tion on semi-infinite media is calculated.The theory developed in this paper may be simplified into many classical theories such as Mises,Hill,and Coulomb ones,This complicated theory may be applied to geotechniques,geological structures,petroleumindustry,mining engineering,etc.
文摘基于可靠度的最优化设计能有效地处理岩土工程中存在的不确定性,在工程界和学界日益得到重视。然而,传统的基于可靠度的分析方法需要进行多次计算并不断重构计算模型,计算量巨大且难以实施。鉴于此,提出一个基于滑移线场理论的概率边坡优化设计方法。该方法采用更加高效的拟蒙特卡罗模拟(quasi-Monte Carlo simulation,QMCS)来确定边坡的失效概率,在每次模拟过程中采用滑移线场理论来分析边坡的稳定性。为了更加高效的确定满足目标失效概率的设计坡角,提出一个简单而有效地二分搜索方法。以一个边坡为例设计了不同目标失效概率的坡角,并验证所提方法的有效性。结果表明:所提方法最多只需36.29 min就能得到满足目标失效概率的坡角。所提出的边坡概率优化设计方法避免了计算模型的反复重构,计算效率较好,可为基于可靠度边坡设计提供新的可选手段。
