Iron-rich electrolytic manganese residue(IREMR)is an industrial waste produced during the processing of electrolytic metal manganese,and it contains certain amounts of Fe and Mn resources and other heavy metals.In thi...Iron-rich electrolytic manganese residue(IREMR)is an industrial waste produced during the processing of electrolytic metal manganese,and it contains certain amounts of Fe and Mn resources and other heavy metals.In this study,the slurry electrolysis technique was used to recover high-purity Fe powder from IREMR.The effects of IREMR and H2SO4 mass ratio,current density,reaction temper-ature,and electrolytic time on the leaching and current efficiencies of Fe were studied.According to the results,high-purity Fe powder can be recovered from the cathode plate,and the slurry electrolyte can be recycled.The leaching efficiency,current efficiency,and purity of Fe reached 92.58%,80.65%,and 98.72wt%,respectively,at a 1:2.5 mass ratio of H2SO4 and IREMR,reaction temperature of 60℃,electric current density of 30 mA/cm^(2),and reaction time of 8 h.In addition,vibrating sample magnetometer(VSM)analysis showed that the coercivity of electrolytic iron powder was 54.5 A/m,which reached the advanced magnetic grade of electrical pure-iron powder(DT4A coercivity standard).The slurry electrolytic method provides fundamental support for the industrial application of Fe resource recovery in IRMER.展开更多
The ocean poly-metallic nodule was leached by using slurry electrolysis process in HCl-NaCl medium.The leaching rates of Mn,Co,Cu and Ni in the ocean poly-metallic nodule are all above 97%.Meanwhile,the high purity of...The ocean poly-metallic nodule was leached by using slurry electrolysis process in HCl-NaCl medium.The leaching rates of Mn,Co,Cu and Ni in the ocean poly-metallic nodule are all above 97%.Meanwhile,the high purity of electrolytic MnO2 is also obtained as an anode product.The effects of electrolysis electric quantity,acidity,temperature,slurry density,grain size and iron ions concentration were studied.The results show that the ocean poly-metallic nodule can be treated economically in the slurry electrolysis process.展开更多
Mineral oxidation leaching in the anode area is the key step in slurry electrolysis.By adopting the slow linear potential scanning method during slurry electrolysis,this study investigated the steady-state polarizatio...Mineral oxidation leaching in the anode area is the key step in slurry electrolysis.By adopting the slow linear potential scanning method during slurry electrolysis,this study investigated the steady-state polarization curve of a pure stibnite mineral on a graphite anode.In addition,the influence of the mineral particle size,liquid–solid ratio,stirring speed,and temperature on the collision oxidation of the mineral with the anode was studied.Based on the different oxidation reactions,the potential range can be divided into three intervals:the low-potential interval with a potential lower than 0.75 V,an intermediatepotential interval with a potential within 0.75–1.2 V,and a high-potential interval with a potential higher than 1.2 V.The collision oxidation of the mineral with the anode occurred in all three intervals.The oxidation of Sb(III)also appeared in the intermediate-and high-potential intervals,and chlorine evolution occurred in the high-potential interval.Therefore,the low-potential interval was determined to be a suitable potential interval for the slurry electrolysis process.In the low-potential interval,the particle size,liquid–solid ratio,and stirring speed had little effect on the oxidation rate of the minerals.As the temperature increased,the stibnite oxidation rate and exchange current density increased.Overall,the direct collision oxidation rate of stibnite was relatively low and the current densities under all the investigated conditions were lower than 0.4 mA·cm^(-2.This indicates that it is difficult to realize industrial production while relying solely on this process.展开更多
Slurry electrolysis(SE),as a hydrometallurgical process,has the characteristic of a multitank series connection,which leads to various stirring conditions and a complex solid suspension state.The computational fluid d...Slurry electrolysis(SE),as a hydrometallurgical process,has the characteristic of a multitank series connection,which leads to various stirring conditions and a complex solid suspension state.The computational fluid dynamics(CFD),which requires high computing resources,and a combination with machine learning was proposed to construct a rapid prediction model for the liquid flow and solid concentration fields in a SE tank.Through scientific selection of calculation samples via orthogonal experiments,a comprehensive dataset covering a wide range of conditions was established while effectively reducing the number of simulations and providing reasonable weights for each factor.Then,a prediction model of the SE tank was constructed using the K-nearest neighbor algorithm.The results show that with the increase in levels of orthogonal experiments,the prediction accuracy of the model improved remarkably.The model established with four factors and nine levels can accurately predict the flow and concentration fields,and the regression coefficients of average velocity and solid concentration were 0.926 and 0.937,respectively.Compared with traditional CFD,the response time of field information prediction in this model was reduced from 75 h to 20 s,which solves the problem of serious lag in CFD applied alone to actual production and meets real-time production control requirements.展开更多
Superfine copper particles could be directly prepared from waste printed circuit boards by slurry electrolysis.Meanwhile,copper fractal growth could be observed.To better understand this phenomenon,the factors that af...Superfine copper particles could be directly prepared from waste printed circuit boards by slurry electrolysis.Meanwhile,copper fractal growth could be observed.To better understand this phenomenon,the factors that affect copper dendrites in a point-cathode system were discussed in detail.These results showed that the fractal degree of copper dendrites increased as the increase of applied voltage and the decrease of copper sulfate and gelatin concentrations.Sodium lauryl sulfate and hydrochloric acid concentrations could not significantly impact the fractal degree of copper dendrites,while gelatin concentration could.The minimum copper fractal dimension was 1.069 when gelatin and copper sulfate concentration was 120 mg/L and 0.1 mol/L,respectively with an applied voltage of 11 V.Moreover,the results diffusion-limited aggregation model demonstrated that particle translational speed,particle numbers and binding probability significantly affected copper dendrite patterns.The scanning electron microscopy results indicated that the three additives greatly affected the refinement of the copper crystal.These findings contribute to enrich the theoretical study on metals recovery from e-waste by slurry electrolysis.展开更多
基金supported by the Key Research and Development Program of Guangxi Province,China (No.AB23075174)the National Natural Science Foundation of China (No.52174386)the Science and Technology Plan Project of Sichuan Province,China (No.2022YFS0459).
文摘Iron-rich electrolytic manganese residue(IREMR)is an industrial waste produced during the processing of electrolytic metal manganese,and it contains certain amounts of Fe and Mn resources and other heavy metals.In this study,the slurry electrolysis technique was used to recover high-purity Fe powder from IREMR.The effects of IREMR and H2SO4 mass ratio,current density,reaction temper-ature,and electrolytic time on the leaching and current efficiencies of Fe were studied.According to the results,high-purity Fe powder can be recovered from the cathode plate,and the slurry electrolyte can be recycled.The leaching efficiency,current efficiency,and purity of Fe reached 92.58%,80.65%,and 98.72wt%,respectively,at a 1:2.5 mass ratio of H2SO4 and IREMR,reaction temperature of 60℃,electric current density of 30 mA/cm^(2),and reaction time of 8 h.In addition,vibrating sample magnetometer(VSM)analysis showed that the coercivity of electrolytic iron powder was 54.5 A/m,which reached the advanced magnetic grade of electrical pure-iron powder(DT4A coercivity standard).The slurry electrolytic method provides fundamental support for the industrial application of Fe resource recovery in IRMER.
基金Projects(50674014,50734005)supported by the National Natural Science Foundation of China
文摘The ocean poly-metallic nodule was leached by using slurry electrolysis process in HCl-NaCl medium.The leaching rates of Mn,Co,Cu and Ni in the ocean poly-metallic nodule are all above 97%.Meanwhile,the high purity of electrolytic MnO2 is also obtained as an anode product.The effects of electrolysis electric quantity,acidity,temperature,slurry density,grain size and iron ions concentration were studied.The results show that the ocean poly-metallic nodule can be treated economically in the slurry electrolysis process.
基金supported by the National Key Research&Development Program of China(2019YFC1908404)the Major Science and Technology Projects of Qinghai Province(2018-GXA7)the National Natural Science Foundation of China(51604030)。
文摘Mineral oxidation leaching in the anode area is the key step in slurry electrolysis.By adopting the slow linear potential scanning method during slurry electrolysis,this study investigated the steady-state polarization curve of a pure stibnite mineral on a graphite anode.In addition,the influence of the mineral particle size,liquid–solid ratio,stirring speed,and temperature on the collision oxidation of the mineral with the anode was studied.Based on the different oxidation reactions,the potential range can be divided into three intervals:the low-potential interval with a potential lower than 0.75 V,an intermediatepotential interval with a potential within 0.75–1.2 V,and a high-potential interval with a potential higher than 1.2 V.The collision oxidation of the mineral with the anode occurred in all three intervals.The oxidation of Sb(III)also appeared in the intermediate-and high-potential intervals,and chlorine evolution occurred in the high-potential interval.Therefore,the low-potential interval was determined to be a suitable potential interval for the slurry electrolysis process.In the low-potential interval,the particle size,liquid–solid ratio,and stirring speed had little effect on the oxidation rate of the minerals.As the temperature increased,the stibnite oxidation rate and exchange current density increased.Overall,the direct collision oxidation rate of stibnite was relatively low and the current densities under all the investigated conditions were lower than 0.4 mA·cm^(-2.This indicates that it is difficult to realize industrial production while relying solely on this process.
基金financially supported by the National Natural Science Foundation of China(No.51974018the Open Foundation of the State Key Laboratory of Process Automation in Mining and Metallurgy(No.BGRIMM-KZSKL-2022-9).
文摘Slurry electrolysis(SE),as a hydrometallurgical process,has the characteristic of a multitank series connection,which leads to various stirring conditions and a complex solid suspension state.The computational fluid dynamics(CFD),which requires high computing resources,and a combination with machine learning was proposed to construct a rapid prediction model for the liquid flow and solid concentration fields in a SE tank.Through scientific selection of calculation samples via orthogonal experiments,a comprehensive dataset covering a wide range of conditions was established while effectively reducing the number of simulations and providing reasonable weights for each factor.Then,a prediction model of the SE tank was constructed using the K-nearest neighbor algorithm.The results show that with the increase in levels of orthogonal experiments,the prediction accuracy of the model improved remarkably.The model established with four factors and nine levels can accurately predict the flow and concentration fields,and the regression coefficients of average velocity and solid concentration were 0.926 and 0.937,respectively.Compared with traditional CFD,the response time of field information prediction in this model was reduced from 75 h to 20 s,which solves the problem of serious lag in CFD applied alone to actual production and meets real-time production control requirements.
基金supported by the National Natural Science Foundation of China(No.51974262)by the Science&Technology Pillar Program of Sichuan Province(No.2019YFS0450).
文摘Superfine copper particles could be directly prepared from waste printed circuit boards by slurry electrolysis.Meanwhile,copper fractal growth could be observed.To better understand this phenomenon,the factors that affect copper dendrites in a point-cathode system were discussed in detail.These results showed that the fractal degree of copper dendrites increased as the increase of applied voltage and the decrease of copper sulfate and gelatin concentrations.Sodium lauryl sulfate and hydrochloric acid concentrations could not significantly impact the fractal degree of copper dendrites,while gelatin concentration could.The minimum copper fractal dimension was 1.069 when gelatin and copper sulfate concentration was 120 mg/L and 0.1 mol/L,respectively with an applied voltage of 11 V.Moreover,the results diffusion-limited aggregation model demonstrated that particle translational speed,particle numbers and binding probability significantly affected copper dendrite patterns.The scanning electron microscopy results indicated that the three additives greatly affected the refinement of the copper crystal.These findings contribute to enrich the theoretical study on metals recovery from e-waste by slurry electrolysis.