The influence of mean particle size on magnetic properties ofSm （ Co0.72Fe0. 15 Cu0. 1Zr0. 03 ） 7.5 sintered magnets, prepared by the conventional powder metallurgy method, was studied. With increasing ballmilling t...The influence of mean particle size on magnetic properties ofSm （ Co0.72Fe0. 15 Cu0. 1Zr0. 03 ） 7.5 sintered magnets, prepared by the conventional powder metallurgy method, was studied. With increasing ballmilling time, mean particle size decreases, specific surface increases, and sintering temperature decreases. The optimum sintering temperature of powders fabricated by baH-milling for 5, 7, 9 and 11 h are 1225, 1225, 1215 and 1215℃ respectively. The optimum value of Br, （BH）max, Hob and Hci of Sm （ Co0.72Fe0. 15 Cu0. 1Zr0. 03 ） 7.5 sintered magnets with powders ball-milling for 9 h and sintering at 1215 ℃ can reach 0.94 T, 708.4 kA·m^-1, 171.9 kJ·m^-3 and 2276.6 kA·m^-1 respectively, and the irreversible flux loss is less than 5 % after the sample ageing at 550 ℃ for 2 h, so the temperature stability improves and the magnets may be expected to be applied in the circumstances of 550 ℃.展开更多
Rare earth permanent magnets Sm（Co, Fe, Cu, Zr）z with outstanding performance and high-temperature thermal stability were fabricated. Optimized by Fe content and process, Sm（Co0.72Fe0.15Cu0.1Zr0.03）7.5 magnet with...Rare earth permanent magnets Sm（Co, Fe, Cu, Zr）z with outstanding performance and high-temperature thermal stability were fabricated. Optimized by Fe content and process, Sm（Co0.72Fe0.15Cu0.1Zr0.03）7.5 magnet with B1〉0.75 T and Hci〉1300 kA/m at 300 ℃ can be obtained. According to the performance data of Sm（Co0.72Fe0.15Cu0.1Zr0.03）7.5, the magnetic field along central axis Bz in periodic permanent magnet （PPM） focusing system was simulated using electromagnetic field analysis software Maxwell 2D/3D. The Bz exhibited typical cosine curve along central axis, and the peak value of Bz was high enough to meet the demand of PPM focusing system at room temperature even at 200±20 ℃. Additionally, a kind of simple cooling structure for PPM focusing system was designed by setting cooling pipe between polepieces. Simulated results showed that smooth cosine curve of Bz was successfully achieved with good control of the thickness of cooling pipe.展开更多
Antioxidation effects on Sm （Co, Cu, Fe, Zr）z-sintered magnets treated by different methods were studied through TGA and DTA. Microstructure of Sm（Co, Cu, Fe, Zr）z-sintered magnets was analyzed through SEM and EDS...Antioxidation effects on Sm （Co, Cu, Fe, Zr）z-sintered magnets treated by different methods were studied through TGA and DTA. Microstructure of Sm（Co, Cu, Fe, Zr）z-sintered magnets was analyzed through SEM and EDS. The results indicate that the antioxidation effect of the alloy powder treated in silane solution is better than that of the other methods. The alloy powders treated in stearic acid （SA） solution and polymethyl methacrylate （PMMA） solution can prevent powders from oxidation for a short period of time. Silane solution is not suitable for metal injection molding （MIM） because it severely damages the magnetic properties and microstructure of Sm（Co, Cu, Fe, Zr）z-sintered magnets. SA solution can not only prevent powders from oxidizing in MIM, but also does not damage magnetic properties and microstructure of Sm（Co, Cu, Fe, Zr）z magnets. The oxygen content of Sm（Co, Cu, Fe, Zr）z-sintered magnets by MIM is 3300μg·g^-1.展开更多
Bulk Sm2Fe17Nx sintering magnet was fabricated by spark plasma sintering(SPS) technique. The effects of sintering pressure and sintering temperature on the magnetic properties of the Sm2Fe17Nx magnet were investigated...Bulk Sm2Fe17Nx sintering magnet was fabricated by spark plasma sintering(SPS) technique. The effects of sintering pressure and sintering temperature on the magnetic properties of the Sm2Fe17Nx magnet were investigated. As a result, the density of the magnet is obviously improved with the increase of sintering pressure, but the coercivity drops since Sm2Fe17Nx has decomposed into SmN,α-Fe and N2. When sintering temperature was only above 200℃under 1 GPa sintering pressure, the coercivity even begins to decrease, which indicates that high pressure promotes the decomposition of the Sm2Fe17Nx at lower temperature. The decomposition is also proved by the decrease of nitrogen and increase ofα-Fe in the magnets.展开更多
Thermodynamics and kinetics for the preparation of Sm2Fe17 alloys by reduction-diffusion （R-D） method in CaSm2O3-Fe System were investigated. With increasing reaction temperature, it is found that the reaction rate ...Thermodynamics and kinetics for the preparation of Sm2Fe17 alloys by reduction-diffusion （R-D） method in CaSm2O3-Fe System were investigated. With increasing reaction temperature, it is found that the reaction rate of R-D and the amount of Sm in the Sm2Fe17 alloy increase, and the increased amount at lower temperature is higher than that at higher temperature. Moreover, results from contracting core modal show that the peritectic reaction between Sm and Fe is a ratedetermined step in the whole R-D process. The apparent activation energy and the pre-exponential factor for this reaction are 73.74 kJ· mol^ -1 and 7.79 × 10^- 3 respectively.展开更多
The particle interaction during magnetization reversal process is important for the applications and magnetic properties improvement of Sm2Fe17Nx powders. In this paper, an anisotropic Sm2Fe17Nx powder free of α- Fe ...The particle interaction during magnetization reversal process is important for the applications and magnetic properties improvement of Sm2Fe17Nx powders. In this paper, an anisotropic Sm2Fe17Nx powder free of α- Fe was prepared by ball milling. The magnetically soft Sm2Fe17 powders with different particle sizes were added into the α-Fe-free SmaFe17Nx powder as easy nucleation sites, and the effects of these magnetically soft phases on the magnetization reversal process were investigated quantitatively. It is found that the squareness of Sm2Fe17Nx powder decreases obviously with the increasing number of Sm2Fe17 particle and the demagnetization curves can be divided into two stages. The magnetization reversal process suggests that the addition of magnetically soft powder should only reduce the coercivity of a specific part of Sm2Fe17Nx particles and the reversed domain walls cannot move easily across neighboring Sm2Fe17Nx particles. Based on the observed magnetization reversal process, the mechanical properties of magnetically soft phase should be considered in the preparation of anisotropic Sm2Fe17Nx powders.展开更多
Permanent magnets capable of reliably operating at high temperatures up to ~450?C are required in advanced power systems for future aircrafts, vehicles, and ships. Those operating temperatures are far beyond the capab...Permanent magnets capable of reliably operating at high temperatures up to ~450?C are required in advanced power systems for future aircrafts, vehicles, and ships. Those operating temperatures are far beyond the capability of Nd–Fe–B magnets. Possessing high Curie temperature, Sm–Co based magnets are still very important because of their hightemperature capability, excellent thermal stability, and better corrosion resistance. The extensive research performed around the year 2000 resulted in a new class of Sm_2(Co, Fe, Cu, Zr)_(17)-type magnets capable of operating at high temperatures up to 550?C. This paper gives a systematic review of the development of Sm–Co permanent magnets, from the crystal structures and phase diagrams to the intrinsic magnetic properties. An emphasis is placed on Sm_2(Co, Fe, Cu, Zr)_(17)-type magnets for operation at temperatures from 300?C to 550?C. The thermal stability issues, including instantaneous temperature coefficients of magnetic properties, are discussed in detail. The significance of nanograin structure, nanocrystalline, and nanocomposite Sm–Co magnet materials, and prospects of future rare-earth permanent magnets are also given.展开更多
文摘The influence of mean particle size on magnetic properties ofSm （ Co0.72Fe0. 15 Cu0. 1Zr0. 03 ） 7.5 sintered magnets, prepared by the conventional powder metallurgy method, was studied. With increasing ballmilling time, mean particle size decreases, specific surface increases, and sintering temperature decreases. The optimum sintering temperature of powders fabricated by baH-milling for 5, 7, 9 and 11 h are 1225, 1225, 1215 and 1215℃ respectively. The optimum value of Br, （BH）max, Hob and Hci of Sm （ Co0.72Fe0. 15 Cu0. 1Zr0. 03 ） 7.5 sintered magnets with powders ball-milling for 9 h and sintering at 1215 ℃ can reach 0.94 T, 708.4 kA·m^-1, 171.9 kJ·m^-3 and 2276.6 kA·m^-1 respectively, and the irreversible flux loss is less than 5 % after the sample ageing at 550 ℃ for 2 h, so the temperature stability improves and the magnets may be expected to be applied in the circumstances of 550 ℃.
基金the National Basic Research Program (973) (2007CB31407)the International S&T Cooperation Program of China (2006DFA53410)
文摘Rare earth permanent magnets Sm（Co, Fe, Cu, Zr）z with outstanding performance and high-temperature thermal stability were fabricated. Optimized by Fe content and process, Sm（Co0.72Fe0.15Cu0.1Zr0.03）7.5 magnet with B1〉0.75 T and Hci〉1300 kA/m at 300 ℃ can be obtained. According to the performance data of Sm（Co0.72Fe0.15Cu0.1Zr0.03）7.5, the magnetic field along central axis Bz in periodic permanent magnet （PPM） focusing system was simulated using electromagnetic field analysis software Maxwell 2D/3D. The Bz exhibited typical cosine curve along central axis, and the peak value of Bz was high enough to meet the demand of PPM focusing system at room temperature even at 200±20 ℃. Additionally, a kind of simple cooling structure for PPM focusing system was designed by setting cooling pipe between polepieces. Simulated results showed that smooth cosine curve of Bz was successfully achieved with good control of the thickness of cooling pipe.
基金Project supported by Specialized Research Fundfor the Doctoral Programof Higher Education (20040008015)ProgramforNew Century Excellent Talents in University (NCET)
文摘Antioxidation effects on Sm （Co, Cu, Fe, Zr）z-sintered magnets treated by different methods were studied through TGA and DTA. Microstructure of Sm（Co, Cu, Fe, Zr）z-sintered magnets was analyzed through SEM and EDS. The results indicate that the antioxidation effect of the alloy powder treated in silane solution is better than that of the other methods. The alloy powders treated in stearic acid （SA） solution and polymethyl methacrylate （PMMA） solution can prevent powders from oxidation for a short period of time. Silane solution is not suitable for metal injection molding （MIM） because it severely damages the magnetic properties and microstructure of Sm（Co, Cu, Fe, Zr）z-sintered magnets. SA solution can not only prevent powders from oxidizing in MIM, but also does not damage magnetic properties and microstructure of Sm（Co, Cu, Fe, Zr）z magnets. The oxygen content of Sm（Co, Cu, Fe, Zr）z-sintered magnets by MIM is 3300μg·g^-1.
文摘Bulk Sm2Fe17Nx sintering magnet was fabricated by spark plasma sintering(SPS) technique. The effects of sintering pressure and sintering temperature on the magnetic properties of the Sm2Fe17Nx magnet were investigated. As a result, the density of the magnet is obviously improved with the increase of sintering pressure, but the coercivity drops since Sm2Fe17Nx has decomposed into SmN,α-Fe and N2. When sintering temperature was only above 200℃under 1 GPa sintering pressure, the coercivity even begins to decrease, which indicates that high pressure promotes the decomposition of the Sm2Fe17Nx at lower temperature. The decomposition is also proved by the decrease of nitrogen and increase ofα-Fe in the magnets.
文摘Thermodynamics and kinetics for the preparation of Sm2Fe17 alloys by reduction-diffusion （R-D） method in CaSm2O3-Fe System were investigated. With increasing reaction temperature, it is found that the reaction rate of R-D and the amount of Sm in the Sm2Fe17 alloy increase, and the increased amount at lower temperature is higher than that at higher temperature. Moreover, results from contracting core modal show that the peritectic reaction between Sm and Fe is a ratedetermined step in the whole R-D process. The apparent activation energy and the pre-exponential factor for this reaction are 73.74 kJ· mol^ -1 and 7.79 × 10^- 3 respectively.
基金financially supported by the National Natural Science Foundation of China (No. 51401021)
文摘The particle interaction during magnetization reversal process is important for the applications and magnetic properties improvement of Sm2Fe17Nx powders. In this paper, an anisotropic Sm2Fe17Nx powder free of α- Fe was prepared by ball milling. The magnetically soft Sm2Fe17 powders with different particle sizes were added into the α-Fe-free SmaFe17Nx powder as easy nucleation sites, and the effects of these magnetically soft phases on the magnetization reversal process were investigated quantitatively. It is found that the squareness of Sm2Fe17Nx powder decreases obviously with the increasing number of Sm2Fe17 particle and the demagnetization curves can be divided into two stages. The magnetization reversal process suggests that the addition of magnetically soft powder should only reduce the coercivity of a specific part of Sm2Fe17Nx particles and the reversed domain walls cannot move easily across neighboring Sm2Fe17Nx particles. Based on the observed magnetization reversal process, the mechanical properties of magnetically soft phase should be considered in the preparation of anisotropic Sm2Fe17Nx powders.
文摘Permanent magnets capable of reliably operating at high temperatures up to ~450?C are required in advanced power systems for future aircrafts, vehicles, and ships. Those operating temperatures are far beyond the capability of Nd–Fe–B magnets. Possessing high Curie temperature, Sm–Co based magnets are still very important because of their hightemperature capability, excellent thermal stability, and better corrosion resistance. The extensive research performed around the year 2000 resulted in a new class of Sm_2(Co, Fe, Cu, Zr)_(17)-type magnets capable of operating at high temperatures up to 550?C. This paper gives a systematic review of the development of Sm–Co permanent magnets, from the crystal structures and phase diagrams to the intrinsic magnetic properties. An emphasis is placed on Sm_2(Co, Fe, Cu, Zr)_(17)-type magnets for operation at temperatures from 300?C to 550?C. The thermal stability issues, including instantaneous temperature coefficients of magnetic properties, are discussed in detail. The significance of nanograin structure, nanocrystalline, and nanocomposite Sm–Co magnet materials, and prospects of future rare-earth permanent magnets are also given.
