The effects of CeO_(2)doping on the magnetic properties and microstructure of 2:17 type SmCo magnets are studied.With the increase of CeO_(2)from 0 wt.%to 3 wt.%,the coercivity of the magnets increases from 22.22 kOe ...The effects of CeO_(2)doping on the magnetic properties and microstructure of 2:17 type SmCo magnets are studied.With the increase of CeO_(2)from 0 wt.%to 3 wt.%,the coercivity of the magnets increases from 22.22 kOe to over 29.37 kOe,which is an increase of more than 30%.When the doping content is lower than 1 wt.%,the remanence and magnetic energy product of the magnets remain almost constant.Both decrease sharply as the doping concentration further increases.After CeO_(2)doping,the oxide content in the magnet increases significantly and the Ce element is uniformly distributed in the magnet.Observing the magnetic domains reveals that doping with CeO_(2)can refine the magnetic domains and make the magnetic domain wall more stable,resulting in a significant increase in the coercivity of the magnets.展开更多
This study investigated the effect of antioxidants on the grinding efficiency,magnetic powder characteristics,microstructure,and magnetic properties of 2:17 type SmCo permanent magnet materials.The results show that a...This study investigated the effect of antioxidants on the grinding efficiency,magnetic powder characteristics,microstructure,and magnetic properties of 2:17 type SmCo permanent magnet materials.The results show that adding antioxidants helps improve the dispersion among magnetic powders,leading to a 33.3%decrease in jet milling time and a 15.8%increase in magnet powder production yield.Additionally,adding antioxidants enhances the oxidation resistance of the magnetic powders.After being stored in a constant temperature air environment at 25C for 48 h,the O content in the powder decreased by 33%compared to samples without antioxidants.While in the magnet body,the O content decreased from 0.21 wt.%to 0.14 wt.%,which helps increase the effective Sm content and domain wall pinning uniformity in the magnet.Excellent magnetic properties were obtained in the magnet with added antioxidants:B_(r)=11.6 kGs,SF=79.6%,H_(cj)=16.8 kOe,and(BH)_(max)=32.5 MGOe.展开更多
The mitigation of mechanical anisotropy is observed in 2:17 type SmCo magnets by adjusting the Zr content This behavior is supposed to be closely related to the density of lamellar phase,the density of which is enhanc...The mitigation of mechanical anisotropy is observed in 2:17 type SmCo magnets by adjusting the Zr content This behavior is supposed to be closely related to the density of lamellar phase,the density of which is enhanced obviously with increasing Zr content.The other reasons which could cause the reduction of the mechanical anisotropy is discussed from the Zr-rich impurity phase to the atom substitutions and crystal lattice distortion.The observation of crack in nano scale that dearly forms angles of 60° and 90° with respect to the lamellar phase,indicates that the probable cleavage planes are crystal faces(1011) and(1010).The results of investigation can deepen the understanding of mechanical anisotropy and cleavage fracture in the SmCo magnets.展开更多
Due to its large magnetocrystalline anisotropy field and high Curie temperature,SmCo-based magnets are irreplaceable in high-temperature applications,The hot-deformed SmCo-based magnets are especially attractive for t...Due to its large magnetocrystalline anisotropy field and high Curie temperature,SmCo-based magnets are irreplaceable in high-temperature applications,The hot-deformed SmCo-based magnets are especially attractive for their excellent corrosion resistance,making them more suitable for harsh environments.However,it is still challenging for hot-deformed SmCo-based magnets to obtain high magnetization and high coercivity simultaneously.Therefore,it is necessary to analyze the relationship between its microstructure and magnetic properties and explore its magnetic hardening mechanism to guide the further improvement of magnetic properties.In this paper,the anisotropic heterostructure SmCo_(5)magnet was prepared by combining large height-reduction and introducing a nano-grained Smrich phase.Strong c-axis texture,(BH)m of 16.1 MGOe,and H_(ci)of 9.6 kOe were obtained via the heterostructure with SmCo_(5)micron-grain and Sm-rich nano-scale precipitates.The magnetic domain observation and technical magnetization analysis demonstrate that the coe rcivity mechanism is dominated by nucleation.The results also show that the smooth and Sm-rich precipitated grain boundary provides weak pinning effects.It provides a reference for the development of high-pe rformance nanocrystalline SmCo_(5)magnets.展开更多
The effects of the Cr3C2 content and wheel speed on the amorphization behavior of the melt-spun SmCo7-x(Cr3C2)x (x=0.10-0.25) alloys were studied systematically by X-ray diffraction analysis (XRD), differential ...The effects of the Cr3C2 content and wheel speed on the amorphization behavior of the melt-spun SmCo7-x(Cr3C2)x (x=0.10-0.25) alloys were studied systematically by X-ray diffraction analysis (XRD), differential scanning calorimetry (DSC) and magnetic measurements. The ribbon melt-spun at lower wheel speed (20 m/s) has composite structure composed of mostly SmCo7 and a small amount of Sm2Co17R. The grain size of SmCo7 phase decreases with the increase of Cr3C2 content. With the increase of wheel speed, the XRD peaks become lower and accompanied with a broad increase in backgrounds, indicating a considerable decrease in the grain size of the SmCo7 phase. When the wheel speed increases to 40 m/s, SmCo7-x(Cr3C2)x alloys can be obtained in the amorphous state for 0.15≤x≤0.25 with intrinsic coercive Hci of 0.004-0.007 T. The DSC analysis reveals that SmCo7 phase firstly precipitates from the amorphous matrix at 650 °C, followed by the crystallization of Sm2Co17 phase at 770 °C.展开更多
In order to counteract the demagnetization caused by eddy current loss,widespread attention has been devoted to increasing the resistivity of permanent magnets.We prepared 2:17-type Sm Co magnets doped with different ...In order to counteract the demagnetization caused by eddy current loss,widespread attention has been devoted to increasing the resistivity of permanent magnets.We prepared 2:17-type Sm Co magnets doped with different ZrO_(2)contents and investigated the influence of the ZrO_(2)content on the magnetic properties and resistive anisotropism.The results showed that not only was the resistivity of the magnet improved,but,in addition,the coercivity of the magnet was significantly increased.The microstructure was studied with TEM,which showed that ZrO_(2)doping was able to cause a decrease in the lamellar phase density and the growth of cellular structures.The increased grain boundaries and Sm_(2)O_(3)phases were favorable to the improvement of resistivity.The decrease of the lamellar phases caused a narrowing of the resistive anisotropism.The additional Cu in the center of the cellular boundaries was the main reason for the enhancement of Hcj.However,an excessive amount caused an increase of the Zr_6(Fe Co)_(23)phase and a deterioration of the cellular structure,thereby leading to a decrease in coercivity.展开更多
Sm22Co78/Fe65Co35/Sm22Co78/Fe65Co35 multilayer films were prepared by magnetron sputtering. The temperature dependence of coercivity (Hc), remanence (Mr) and reduced remanence (Mr/Ms) has been measured. The coercivit...Sm22Co78/Fe65Co35/Sm22Co78/Fe65Co35 multilayer films were prepared by magnetron sputtering. The temperature dependence of coercivity (Hc), remanence (Mr) and reduced remanence (Mr/Ms) has been measured. The coercivity decreases with increasing of temperature. The remanence decreases with increasing the temperature from 26 to 100℃, and then increases with continuously increasing the temperature from 100 to 150℃. The reduced remanence increases with increasing the temperature.展开更多
The oxidation resistance behavior of SmCo(2:17)-type high-temperature magnets modified with Ni-Cr two-layer coating was studied. The study depicts the mass gain kinetics and magnetic properties of uncoated and NiCr-mo...The oxidation resistance behavior of SmCo(2:17)-type high-temperature magnets modified with Ni-Cr two-layer coating was studied. The study depicts the mass gain kinetics and magnetic properties of uncoated and NiCr-modified magnets oxidized at high temperature(500 ℃) in air for 200 h. The oxidation test results illustrate that the mass gain of uncoated magnet is6.95 mg·cm^(-2) which is more than that(0.08 mg·cm^(-2)) of coated magnet after 200 h. For the magnetic properties concerned, there is a great loss for uncoated magnet, while for coated magnet, magnetic properties do not change much. The study of uncoated magnet through X-ray diffraction(XRD) and electron probe microanalysis(EPMA) shows that the invasion of oxygen at high temperature leads to the loss of magnetic properties by changing the microstructure of magnet.展开更多
The recycling of rare earth elements(REE) from end-of-life REE based products is an environment friendly proposition. Waste Sm-Co based permanent magnet generated during machining is a good source for both Sm and Co...The recycling of rare earth elements(REE) from end-of-life REE based products is an environment friendly proposition. Waste Sm-Co based permanent magnet generated during machining is a good source for both Sm and Co. In the present study a simpler process of acid leaching at 80 ℃ followed by solvent extraction, oxalate precipitation and calcination is described for producing pure Sm2 O3 and Co3 O4. With either 10 vol% H2SO4 or 15 vol% HCI at 80 ℃ more than 95% Sm and Co are leached in 1 h.Extraction of Sm from sulphate leach liquor with TBP or Aliquat 336 was poor. Although extraction with TOPS-99 is quantitative but Sm from sulphate leach liquor precipitated as Sm2(SO4)3·8 H2O. The chloride leach liquor at an initial pH of 2.5 and with 1.2 mol/L TOPS-99 shows requirement of 4-stages at A:O = 3:2. Stripping with oxalic acid precipitates Sm-oxalate which is calcined at 800 ℃ to produce Sm2 O3. Co3 O4 is recovered from the raffinate through oxalate precipitation followed by calcination at450℃.展开更多
Sm(Co_(bal)Fe_(0.245)Cu_(0.07)Zr_(0.02))7.8(at%)sintered magnets with high remanence(B_(r)~1.15 T)were prepared using a traditional powder metallurgy method.Tunable magnetic properties,especially intrinsic coercivity(...Sm(Co_(bal)Fe_(0.245)Cu_(0.07)Zr_(0.02))7.8(at%)sintered magnets with high remanence(B_(r)~1.15 T)were prepared using a traditional powder metallurgy method.Tunable magnetic properties,especially intrinsic coercivity(H_(cj)),were obtained through adjusting isothermal procedure parameters.H_(cj)of the magnets increases from 305 to 752 kA·m^(-1)with isothermal annealing time increasing from 3 to 20 h,while B_(r) of the magnets almost keeps constant.From the bright field transmission electron microscopy(TEM)images,it is found that:(1)there is dispersed precipitated phase with very small size in the magnet annealed for 3 h,while the magnets annealed for 20 h have distinct and intact cellular structure;(2)the number density of Z-phase in magnet annealed for 20 h is bigger than that for 3 h.Besides,the finer microstructures were studied with high-resolution transmission electron microscopy(HRTEM).展开更多
Cr/SmCo/Cr films with different SmCo thickness were deposited on glass substrates by magnetron sputtering,followed by an annealing process at 550 °C for 20 min.Experimental results showed that the SmCo film of 30...Cr/SmCo/Cr films with different SmCo thickness were deposited on glass substrates by magnetron sputtering,followed by an annealing process at 550 °C for 20 min.Experimental results showed that the SmCo film of 30 nm exhibited two-phase behavior in the demagnetization process,the obvious kink was observed near zero.For the SmCo film of 50 nm,the kink was invisible,and a single phase like behavior was obtained in the demagnetization process.The reversal behavior became consistent in the thicker films.Moreover,the coercivity reduced and the saturated magnetization increased obviously with the increasing thickness.X-ray diffraction results indicated that the average grain size of SmCo 5 in the thicker films were almost 30 nm,but the quantity of SmCo 5 grains increased with the increasing thickness,which enhanced the intergrain exchange coupling(IEC) of the SmCo 5 hard phases.The increase of IEC improved the magnetic properties of SmCo films with increasing thickness.展开更多
基金the National Key R&D Program of China(Grant No.2021YFB3503102)the Zhejiang Provincial Key R&D Program of China(Grant No.2021C01191)the Science and Technology Innovation 2025 Major Project of Ningbo(Grant No.2020Z037)。
文摘The effects of CeO_(2)doping on the magnetic properties and microstructure of 2:17 type SmCo magnets are studied.With the increase of CeO_(2)from 0 wt.%to 3 wt.%,the coercivity of the magnets increases from 22.22 kOe to over 29.37 kOe,which is an increase of more than 30%.When the doping content is lower than 1 wt.%,the remanence and magnetic energy product of the magnets remain almost constant.Both decrease sharply as the doping concentration further increases.After CeO_(2)doping,the oxide content in the magnet increases significantly and the Ce element is uniformly distributed in the magnet.Observing the magnetic domains reveals that doping with CeO_(2)can refine the magnetic domains and make the magnetic domain wall more stable,resulting in a significant increase in the coercivity of the magnets.
基金the National Key R&D Program of China(Grant No.2021YFB3803003)the Youth Innova-tion Promotion Association of Chinese Academy of Sciences(Grant No.2023311)+1 种基金Zhejiang Public Welfare Technology Application Research Project(Grant No.LGG22E010013)Class III Peak Discipline of Shanghai-Materials Science and Engineering(High-Energy Beam Intelligent Processing and Green Manufacturing).
文摘This study investigated the effect of antioxidants on the grinding efficiency,magnetic powder characteristics,microstructure,and magnetic properties of 2:17 type SmCo permanent magnet materials.The results show that adding antioxidants helps improve the dispersion among magnetic powders,leading to a 33.3%decrease in jet milling time and a 15.8%increase in magnet powder production yield.Additionally,adding antioxidants enhances the oxidation resistance of the magnetic powders.After being stored in a constant temperature air environment at 25C for 48 h,the O content in the powder decreased by 33%compared to samples without antioxidants.While in the magnet body,the O content decreased from 0.21 wt.%to 0.14 wt.%,which helps increase the effective Sm content and domain wall pinning uniformity in the magnet.Excellent magnetic properties were obtained in the magnet with added antioxidants:B_(r)=11.6 kGs,SF=79.6%,H_(cj)=16.8 kOe,and(BH)_(max)=32.5 MGOe.
基金supported by National Natural Science Foundation of China(51877094)Zhejiang Province Technology Application Research(2016C31027)Ningbo International Cooperation Project(2015D1009).
文摘The mitigation of mechanical anisotropy is observed in 2:17 type SmCo magnets by adjusting the Zr content This behavior is supposed to be closely related to the density of lamellar phase,the density of which is enhanced obviously with increasing Zr content.The other reasons which could cause the reduction of the mechanical anisotropy is discussed from the Zr-rich impurity phase to the atom substitutions and crystal lattice distortion.The observation of crack in nano scale that dearly forms angles of 60° and 90° with respect to the lamellar phase,indicates that the probable cleavage planes are crystal faces(1011) and(1010).The results of investigation can deepen the understanding of mechanical anisotropy and cleavage fracture in the SmCo magnets.
基金Project supported by the National Key Research and Development Program of China(2021YFB3500300)the National Natural Science Foundation of China(51931007,51871005,52201212,52271161)+1 种基金General Program of Science and Technology Development Project of Beijing Municipal Education Commission of China(KM201710005006)the Program of Top Disciplines Construction in Beijing(PXM2019_014204_500031)。
文摘Due to its large magnetocrystalline anisotropy field and high Curie temperature,SmCo-based magnets are irreplaceable in high-temperature applications,The hot-deformed SmCo-based magnets are especially attractive for their excellent corrosion resistance,making them more suitable for harsh environments.However,it is still challenging for hot-deformed SmCo-based magnets to obtain high magnetization and high coercivity simultaneously.Therefore,it is necessary to analyze the relationship between its microstructure and magnetic properties and explore its magnetic hardening mechanism to guide the further improvement of magnetic properties.In this paper,the anisotropic heterostructure SmCo_(5)magnet was prepared by combining large height-reduction and introducing a nano-grained Smrich phase.Strong c-axis texture,(BH)m of 16.1 MGOe,and H_(ci)of 9.6 kOe were obtained via the heterostructure with SmCo_(5)micron-grain and Sm-rich nano-scale precipitates.The magnetic domain observation and technical magnetization analysis demonstrate that the coe rcivity mechanism is dominated by nucleation.The results also show that the smooth and Sm-rich precipitated grain boundary provides weak pinning effects.It provides a reference for the development of high-pe rformance nanocrystalline SmCo_(5)magnets.
基金Project (51104188) supported by the National Natural Science Foundation for Young Scholars of China
文摘The effects of the Cr3C2 content and wheel speed on the amorphization behavior of the melt-spun SmCo7-x(Cr3C2)x (x=0.10-0.25) alloys were studied systematically by X-ray diffraction analysis (XRD), differential scanning calorimetry (DSC) and magnetic measurements. The ribbon melt-spun at lower wheel speed (20 m/s) has composite structure composed of mostly SmCo7 and a small amount of Sm2Co17R. The grain size of SmCo7 phase decreases with the increase of Cr3C2 content. With the increase of wheel speed, the XRD peaks become lower and accompanied with a broad increase in backgrounds, indicating a considerable decrease in the grain size of the SmCo7 phase. When the wheel speed increases to 40 m/s, SmCo7-x(Cr3C2)x alloys can be obtained in the amorphous state for 0.15≤x≤0.25 with intrinsic coercive Hci of 0.004-0.007 T. The DSC analysis reveals that SmCo7 phase firstly precipitates from the amorphous matrix at 650 °C, followed by the crystallization of Sm2Co17 phase at 770 °C.
基金the National Natural Science Foundation of China(Grant No.51877094)Ningbo Science and Technology Project(Grant No.2014B11009)。
文摘In order to counteract the demagnetization caused by eddy current loss,widespread attention has been devoted to increasing the resistivity of permanent magnets.We prepared 2:17-type Sm Co magnets doped with different ZrO_(2)contents and investigated the influence of the ZrO_(2)content on the magnetic properties and resistive anisotropism.The results showed that not only was the resistivity of the magnet improved,but,in addition,the coercivity of the magnet was significantly increased.The microstructure was studied with TEM,which showed that ZrO_(2)doping was able to cause a decrease in the lamellar phase density and the growth of cellular structures.The increased grain boundaries and Sm_(2)O_(3)phases were favorable to the improvement of resistivity.The decrease of the lamellar phases caused a narrowing of the resistive anisotropism.The additional Cu in the center of the cellular boundaries was the main reason for the enhancement of Hcj.However,an excessive amount caused an increase of the Zr_6(Fe Co)_(23)phase and a deterioration of the cellular structure,thereby leading to a decrease in coercivity.
文摘Sm22Co78/Fe65Co35/Sm22Co78/Fe65Co35 multilayer films were prepared by magnetron sputtering. The temperature dependence of coercivity (Hc), remanence (Mr) and reduced remanence (Mr/Ms) has been measured. The coercivity decreases with increasing of temperature. The remanence decreases with increasing the temperature from 26 to 100℃, and then increases with continuously increasing the temperature from 100 to 150℃. The reduced remanence increases with increasing the temperature.
基金financially supported by the National Science Foundation of China(No.51471016)the Natural Science Foundation of Beijing(No.2151002)
文摘The oxidation resistance behavior of SmCo(2:17)-type high-temperature magnets modified with Ni-Cr two-layer coating was studied. The study depicts the mass gain kinetics and magnetic properties of uncoated and NiCr-modified magnets oxidized at high temperature(500 ℃) in air for 200 h. The oxidation test results illustrate that the mass gain of uncoated magnet is6.95 mg·cm^(-2) which is more than that(0.08 mg·cm^(-2)) of coated magnet after 200 h. For the magnetic properties concerned, there is a great loss for uncoated magnet, while for coated magnet, magnetic properties do not change much. The study of uncoated magnet through X-ray diffraction(XRD) and electron probe microanalysis(EPMA) shows that the invasion of oxygen at high temperature leads to the loss of magnetic properties by changing the microstructure of magnet.
基金supported by Sustainable Technologies for the Utilisation of Rare Earths(SURE),CSC-0132 supported by CSIR,India
文摘The recycling of rare earth elements(REE) from end-of-life REE based products is an environment friendly proposition. Waste Sm-Co based permanent magnet generated during machining is a good source for both Sm and Co. In the present study a simpler process of acid leaching at 80 ℃ followed by solvent extraction, oxalate precipitation and calcination is described for producing pure Sm2 O3 and Co3 O4. With either 10 vol% H2SO4 or 15 vol% HCI at 80 ℃ more than 95% Sm and Co are leached in 1 h.Extraction of Sm from sulphate leach liquor with TBP or Aliquat 336 was poor. Although extraction with TOPS-99 is quantitative but Sm from sulphate leach liquor precipitated as Sm2(SO4)3·8 H2O. The chloride leach liquor at an initial pH of 2.5 and with 1.2 mol/L TOPS-99 shows requirement of 4-stages at A:O = 3:2. Stripping with oxalic acid precipitates Sm-oxalate which is calcined at 800 ℃ to produce Sm2 O3. Co3 O4 is recovered from the raffinate through oxalate precipitation followed by calcination at450℃.
基金the National Basic Research Program of China(No.2014CB643701)the National Natural Science Foundation of China(No.51171048)。
文摘Sm(Co_(bal)Fe_(0.245)Cu_(0.07)Zr_(0.02))7.8(at%)sintered magnets with high remanence(B_(r)~1.15 T)were prepared using a traditional powder metallurgy method.Tunable magnetic properties,especially intrinsic coercivity(H_(cj)),were obtained through adjusting isothermal procedure parameters.H_(cj)of the magnets increases from 305 to 752 kA·m^(-1)with isothermal annealing time increasing from 3 to 20 h,while B_(r) of the magnets almost keeps constant.From the bright field transmission electron microscopy(TEM)images,it is found that:(1)there is dispersed precipitated phase with very small size in the magnet annealed for 3 h,while the magnets annealed for 20 h have distinct and intact cellular structure;(2)the number density of Z-phase in magnet annealed for 20 h is bigger than that for 3 h.Besides,the finer microstructures were studied with high-resolution transmission electron microscopy(HRTEM).
基金Project supported by National Natural Science Foundation of China (50871014)New Teacher Foundation of Ministry of Education(200800081030)+1 种基金Funding Project for Academic Human Resources Development in Institutions of Higher Learning Under the Jurisdiction of Beijing Municipality (PHR201007122)Beijing Natural Science Foundation (2102014)
文摘Cr/SmCo/Cr films with different SmCo thickness were deposited on glass substrates by magnetron sputtering,followed by an annealing process at 550 °C for 20 min.Experimental results showed that the SmCo film of 30 nm exhibited two-phase behavior in the demagnetization process,the obvious kink was observed near zero.For the SmCo film of 50 nm,the kink was invisible,and a single phase like behavior was obtained in the demagnetization process.The reversal behavior became consistent in the thicker films.Moreover,the coercivity reduced and the saturated magnetization increased obviously with the increasing thickness.X-ray diffraction results indicated that the average grain size of SmCo 5 in the thicker films were almost 30 nm,but the quantity of SmCo 5 grains increased with the increasing thickness,which enhanced the intergrain exchange coupling(IEC) of the SmCo 5 hard phases.The increase of IEC improved the magnetic properties of SmCo films with increasing thickness.