Four Sm_(2)Co_(17)magnets with spin-reorientation transition(SRT)of cell boundary phases(CBPs)are prepared by liquid-phase sintering.The temperature of the SRT of CBPs(T_(SR)^(1:5))is regulated from 125 K to 195 K by ...Four Sm_(2)Co_(17)magnets with spin-reorientation transition(SRT)of cell boundary phases(CBPs)are prepared by liquid-phase sintering.The temperature of the SRT of CBPs(T_(SR)^(1:5))is regulated from 125 K to 195 K by adding 0 wt.%,3 wt.%,6 wt.%and 9 wt.%Dy_(88)Cu_(12)alloy powder.The effect of SRT of Sm_(2)Co_(17)magnet CBPs on the temperature dependence of the magnetization(M-T)and coercivity(H-T)is systematically investigated.The temperature dependence of the magnetization is influenced by the SRT of CBPs.The M-T curves measured during the heating process are larger than those measured during the cooling process when T<T_(SR)^(1:5).When T=T_(SR)^(1:5)there is a bifurcation point.When T>T_(SR)^(1:5)the M-T curves overlap and the M-T derivation curve shows that the magnetization of the magnet has low temperature dependence of magnetization above T_(SR)^(1:5).With increasing T_(SR)^(1:5),the initial temperature of the low temperature dependence of magnetization shifts towards a higher temperature.The coercivity temperature coefficient becomes positive as the SRT effect increases,and the temperature range of the positive coercivity temperature coefficient moves towards higher temperatures as T_(SR)^(1:5)increases.This reveals that SRT of CBPs has little effect on the temperature dependence of magnetization above T_(SR)^(1:5),while the temperature dependence of coercivity is optimized.The temperature range of magnetization and coercivity with low temperature dependence tends towards higher temperatures,which is conducive to the preparation of magnets with a low temperature coefficient at higher temperatures.展开更多
Bulk anisotropic Sm_(2)Co_(7) nanocrystalline magnets were successfully prepared by hot deformation process using spark plasma sintering technology.The coercivity of the isotropic Sm_(2)Co_(7) nanocrystalline magnet i...Bulk anisotropic Sm_(2)Co_(7) nanocrystalline magnets were successfully prepared by hot deformation process using spark plasma sintering technology.The coercivity of the isotropic Sm_(2)Co_(7) nanocrystalline magnet is 34.76 kOe,further,the ultra-high coercivity of 50.68 kOe is obtained in the anisotropic hot deformed Sm_(2)Co_(7) magnet when the height reduction is70%,which is much higher than those of the ordinarily produced hot deformed Sm_(2)Co_(7) magnet.X-ray diffraction(XRD)analysis shows that all the samples are Sm_(2)Co_(7) single phase.The investigation by electron backscatter diffraction indicates that increasing the amount of deformation is beneficial to the improvement of the(001) texture of Sm_(2)Co_(7) magnets.The Sm_(2)Co_(7) nanocrystalline magnet generates a strong c-axis crystallographic texture during large deformation process.展开更多
The excellent thermal stability of magnetic properties of Sm_(2)Co_(17)-based magnets is their most impor-tant feature.However,this stability is reduced when the maximum energy product of Sm_(2)Co_(17)-based magnets i...The excellent thermal stability of magnetic properties of Sm_(2)Co_(17)-based magnets is their most impor-tant feature.However,this stability is reduced when the maximum energy product of Sm_(2)Co_(17)-based magnets is improved,which is mainly determined by the Fe/Cu distribution of the 2:17R cell and 1:5H cell boundary phases.During the demagnetization process,the Cu-rich 1:5H cell boundary phase with a width of 2-15 nm obstructs the motion of the domain walls,yielding coercivity.Herein,we report a micron-scale Cu/Zr-rich and Fe-lean 1:5H-based precipitated phase with a lamellar structure,probably induced by Sm_(2)O_(3) doping.This structure enables the separate regulation of Fe and Cu distribution for Sm_(2)Co_(17)-based magnets with Fe-rich 2:17R cell phases and Cu-rich 1:5H cell boundary phases,consid-erably optimizing the thermal stability of magnetic properties.This discovery can be further developed to produce Sm_(2)Co_(17)-based magnets with high performance and excellent thermal stability of magnetic properties.展开更多
The microstructure of twinning as well as the phase boundary between 1:5 H and 2:17 R phase in Fe-rich Sm_(2)Co_(17)-type magnets was characterized at atomic scale using nanobeam diffraction and highresolution STEM-HA...The microstructure of twinning as well as the phase boundary between 1:5 H and 2:17 R phase in Fe-rich Sm_(2)Co_(17)-type magnets was characterized at atomic scale using nanobeam diffraction and highresolution STEM-HAADF imaging,and the reason for the dramatic increase of coercivity during slow cooling was investigated based on the microchemistry analysis.The twinning relationship in the 2:17 R phase originates from ordered substitution of Sm atoms by Co-Co atomic pairs on every three(3033)and(3033)planes,leading to formation of two corresponding equivalent twin variants.The basal plane of the 2:17 R phase,the 1:3 R platelet phase across the 2:17 R cell and the 1:5 H cell boundary phase between two adjacent 2:17 R cells all can act as effective twin boundary.The cell boundary phase is precipitated along the pyramidal habit plane,and a fully coherent phase boundary(PB)is formed between the 1:5 H and 2:17 R phases with the orientation relationship to be PB//(1121)1:5 H//(1011)_(2):17 R.The phase boundary may either be parallel to or intersect with the pyramidal planes occupied by Co-Co atomic pairs.The substantial increase of coercivity during slow cooling is ascribed to the development of large gradient of the elements concentration within the cell boundary phase,resulting in large gradient of domain wall energy,and thus the pinning strength of the cell boundary phase against magnetic domain wall motion is significantly enhanced.展开更多
The as-solution-treated Sm_(2)Co_(17)-type magnets exhibiting a single 1:7 H phase with different average grain sizes(D) were designed.Anisotropy of bending strength(R_(bb))and compressive strength(R_(mc)) of the magn...The as-solution-treated Sm_(2)Co_(17)-type magnets exhibiting a single 1:7 H phase with different average grain sizes(D) were designed.Anisotropy of bending strength(R_(bb))and compressive strength(R_(mc)) of the magnets were investigated.Moreover,the R_(bb) increases from 86 to 173 MPa with D decreasing from~52 to~18 μm for group c//h samples.The Hall-Petch correlation was employed to reveal the effect of grain size on mechanical properties of the magnets,giving deep understanding of the mechanical anisotropy characteristics.The relatively high Hall-Petch coefficient K^(Rbb)(0.79 MPa·m^(1/2)) gives rise to the largest R_(bb)(173 MPa) for group c//h samples.The mechanical anisotropy of the samples is well explained based on crystal structure and grain size features(grain boundaries).Grain refinement is an effective way to enhance the mechanical properties of Sm_(2)Co_(17)-type sintered magnets.展开更多
It is confirmed that the solid solution temperature range to obtain optimal magnetic properties is different for the magnets with different Fe contents,and the correlation between magnetic properties and microstructur...It is confirmed that the solid solution temperature range to obtain optimal magnetic properties is different for the magnets with different Fe contents,and the correlation between magnetic properties and microstructures influenced by solid solution temperature(Ts)has been systematically studied.The optimal solid solution temperature range is 1413-1463 K for the Sm(Co_(bal)Fe_(0.213)Cu_(0.073)Zr_(0.024))_(7.6)magnet,which is higher than that of the Sm(Co_(bal)Fe_(0.262)Cu_(0.073)Zr_(0.024))_(7.6)magnet(1403-1453 K),and the optimal T_s range is about 50 K for both of the magnets.The solid solution temperature range shifting toward relatively high temperature is due to the increase in a phase transition temperature.The magnet solution-treated at proper temperature exhibits 1:7 H single phase,and intact cell structure and high Cu concentration(23.12 at%)in the cell boundary are found after aging process,which makes the magnet shows high intrinsic coercivity(H_(cj))and magnetic field at knee-point(H_(knee)).At a lower solid solution temperature,the 2:17 H,1:5 H and Zr-rich precipitation phases appear,which affects the cell structure,density of lamellar phase and Cu concentration in the cell boundary,leading to the reduced magnetic properties.However,at a higher solid solution temperature,there exist obviously light gray and dark regions with different Sm,Cu and Fe contents in scanning electron microscopy observation,and the magnet shows low pinning field in the two regions and incomplete cell structure,resulting in an inferior H_(cj)and H_(knee).展开更多
SmFealloy is the intermediate material for the preparation of SmFeNx(x ≈ 3); thus, the synthesis of pure SmFemother alloy is the key to obtaining highperformance SmFeNx. Reduction-diffusion(R-D) is a cost-effective m...SmFealloy is the intermediate material for the preparation of SmFeNx(x ≈ 3); thus, the synthesis of pure SmFemother alloy is the key to obtaining highperformance SmFeNx. Reduction-diffusion(R-D) is a cost-effective method. In this study, the R-D process of synthesizing SmFewas analyzed by scanning electron microscopy(SEM), energy-dispersive X-ray spectroscopy(EDX), X-ray diffraction(XRD), and X-ray fluorescence(XRF). Furthermore, the influences of the tightness of compacted reactants, the compensation amount of SmO,and the particle size of Fe on the formation of SmFewere discussed from the aspects of the three raw materials.The results show that Sm reduced from SmOreacts with Fe particles to form intermetallic compound SmFedirectly in the R-D reaction process of preparing SmFe;the generation of Sm and its migration to the surface of Fe particles control the reaction rate; a proper tightness of compacted reactants is necessary for ensuring the purity of SmFeproduct; pure SmFecan be obtained when the compensation of SmOis 33 % of the stoichiometry; and the sufficiency of the reaction improves with the decrease in the size of Fe powders under the same reaction condition.展开更多
基金Project supported by the National Key R&D Program of China (Grant Nos.2021YFB3803003 and 2021YFB3503101)Youth Innovation Promotion Association of CAS (Grant No.2023311)+1 种基金Major Project of‘Science and Technology Innovation 2025’in Ningbo (Grant No.2020Z044)Zhejiang Provincial Key Research and Development Program (Grant No.2021C01172)。
文摘Four Sm_(2)Co_(17)magnets with spin-reorientation transition(SRT)of cell boundary phases(CBPs)are prepared by liquid-phase sintering.The temperature of the SRT of CBPs(T_(SR)^(1:5))is regulated from 125 K to 195 K by adding 0 wt.%,3 wt.%,6 wt.%and 9 wt.%Dy_(88)Cu_(12)alloy powder.The effect of SRT of Sm_(2)Co_(17)magnet CBPs on the temperature dependence of the magnetization(M-T)and coercivity(H-T)is systematically investigated.The temperature dependence of the magnetization is influenced by the SRT of CBPs.The M-T curves measured during the heating process are larger than those measured during the cooling process when T<T_(SR)^(1:5).When T=T_(SR)^(1:5)there is a bifurcation point.When T>T_(SR)^(1:5)the M-T curves overlap and the M-T derivation curve shows that the magnetization of the magnet has low temperature dependence of magnetization above T_(SR)^(1:5).With increasing T_(SR)^(1:5),the initial temperature of the low temperature dependence of magnetization shifts towards a higher temperature.The coercivity temperature coefficient becomes positive as the SRT effect increases,and the temperature range of the positive coercivity temperature coefficient moves towards higher temperatures as T_(SR)^(1:5)increases.This reveals that SRT of CBPs has little effect on the temperature dependence of magnetization above T_(SR)^(1:5),while the temperature dependence of coercivity is optimized.The temperature range of magnetization and coercivity with low temperature dependence tends towards higher temperatures,which is conducive to the preparation of magnets with a low temperature coefficient at higher temperatures.
基金Project supports by the Science Center of the National Natural Science Foundation of China(Grant No.52088101)the National Natural Foundation of China(Grant No.51590880)+2 种基金the Fujian Institute of Innovation,Chinese Academy of Sciences(Grant No.FJCXY18040302)the Key Program of the Chinese Academy of Sciences(Grant No.KJZD-EW-M05-1)the Natural Science Foundation of Inner Mongolia,China(Grant Nos.2018LH05006 and2018LH05011)。
文摘Bulk anisotropic Sm_(2)Co_(7) nanocrystalline magnets were successfully prepared by hot deformation process using spark plasma sintering technology.The coercivity of the isotropic Sm_(2)Co_(7) nanocrystalline magnet is 34.76 kOe,further,the ultra-high coercivity of 50.68 kOe is obtained in the anisotropic hot deformed Sm_(2)Co_(7) magnet when the height reduction is70%,which is much higher than those of the ordinarily produced hot deformed Sm_(2)Co_(7) magnet.X-ray diffraction(XRD)analysis shows that all the samples are Sm_(2)Co_(7) single phase.The investigation by electron backscatter diffraction indicates that increasing the amount of deformation is beneficial to the improvement of the(001) texture of Sm_(2)Co_(7) magnets.The Sm_(2)Co_(7) nanocrystalline magnet generates a strong c-axis crystallographic texture during large deformation process.
基金supported by the National Key R&D Program of China (No.2021YFB3501600)the Key R&D Program of Zhejiang Province (Nos.2021C01191 and 2021C01190).
文摘The excellent thermal stability of magnetic properties of Sm_(2)Co_(17)-based magnets is their most impor-tant feature.However,this stability is reduced when the maximum energy product of Sm_(2)Co_(17)-based magnets is improved,which is mainly determined by the Fe/Cu distribution of the 2:17R cell and 1:5H cell boundary phases.During the demagnetization process,the Cu-rich 1:5H cell boundary phase with a width of 2-15 nm obstructs the motion of the domain walls,yielding coercivity.Herein,we report a micron-scale Cu/Zr-rich and Fe-lean 1:5H-based precipitated phase with a lamellar structure,probably induced by Sm_(2)O_(3) doping.This structure enables the separate regulation of Fe and Cu distribution for Sm_(2)Co_(17)-based magnets with Fe-rich 2:17R cell phases and Cu-rich 1:5H cell boundary phases,consid-erably optimizing the thermal stability of magnetic properties.This discovery can be further developed to produce Sm_(2)Co_(17)-based magnets with high performance and excellent thermal stability of magnetic properties.
基金Project supported by Zhejiang Province Public Welfare Technology Application Research Project(LGC20E010002)National Natural Science Foundation of China(51877094)。
文摘The microstructure of twinning as well as the phase boundary between 1:5 H and 2:17 R phase in Fe-rich Sm_(2)Co_(17)-type magnets was characterized at atomic scale using nanobeam diffraction and highresolution STEM-HAADF imaging,and the reason for the dramatic increase of coercivity during slow cooling was investigated based on the microchemistry analysis.The twinning relationship in the 2:17 R phase originates from ordered substitution of Sm atoms by Co-Co atomic pairs on every three(3033)and(3033)planes,leading to formation of two corresponding equivalent twin variants.The basal plane of the 2:17 R phase,the 1:3 R platelet phase across the 2:17 R cell and the 1:5 H cell boundary phase between two adjacent 2:17 R cells all can act as effective twin boundary.The cell boundary phase is precipitated along the pyramidal habit plane,and a fully coherent phase boundary(PB)is formed between the 1:5 H and 2:17 R phases with the orientation relationship to be PB//(1121)1:5 H//(1011)_(2):17 R.The phase boundary may either be parallel to or intersect with the pyramidal planes occupied by Co-Co atomic pairs.The substantial increase of coercivity during slow cooling is ascribed to the development of large gradient of the elements concentration within the cell boundary phase,resulting in large gradient of domain wall energy,and thus the pinning strength of the cell boundary phase against magnetic domain wall motion is significantly enhanced.
基金Project supported by the National Natural Science Foundation of China(51871063,51771055)。
文摘The as-solution-treated Sm_(2)Co_(17)-type magnets exhibiting a single 1:7 H phase with different average grain sizes(D) were designed.Anisotropy of bending strength(R_(bb))and compressive strength(R_(mc)) of the magnets were investigated.Moreover,the R_(bb) increases from 86 to 173 MPa with D decreasing from~52 to~18 μm for group c//h samples.The Hall-Petch correlation was employed to reveal the effect of grain size on mechanical properties of the magnets,giving deep understanding of the mechanical anisotropy characteristics.The relatively high Hall-Petch coefficient K^(Rbb)(0.79 MPa·m^(1/2)) gives rise to the largest R_(bb)(173 MPa) for group c//h samples.The mechanical anisotropy of the samples is well explained based on crystal structure and grain size features(grain boundaries).Grain refinement is an effective way to enhance the mechanical properties of Sm_(2)Co_(17)-type sintered magnets.
基金financially supported by the National Key Research and Development Program of China(No.2016YFB0700903)the National Natural Science Foundation of China(Nos.51871063 and 51590882)。
文摘It is confirmed that the solid solution temperature range to obtain optimal magnetic properties is different for the magnets with different Fe contents,and the correlation between magnetic properties and microstructures influenced by solid solution temperature(Ts)has been systematically studied.The optimal solid solution temperature range is 1413-1463 K for the Sm(Co_(bal)Fe_(0.213)Cu_(0.073)Zr_(0.024))_(7.6)magnet,which is higher than that of the Sm(Co_(bal)Fe_(0.262)Cu_(0.073)Zr_(0.024))_(7.6)magnet(1403-1453 K),and the optimal T_s range is about 50 K for both of the magnets.The solid solution temperature range shifting toward relatively high temperature is due to the increase in a phase transition temperature.The magnet solution-treated at proper temperature exhibits 1:7 H single phase,and intact cell structure and high Cu concentration(23.12 at%)in the cell boundary are found after aging process,which makes the magnet shows high intrinsic coercivity(H_(cj))and magnetic field at knee-point(H_(knee)).At a lower solid solution temperature,the 2:17 H,1:5 H and Zr-rich precipitation phases appear,which affects the cell structure,density of lamellar phase and Cu concentration in the cell boundary,leading to the reduced magnetic properties.However,at a higher solid solution temperature,there exist obviously light gray and dark regions with different Sm,Cu and Fe contents in scanning electron microscopy observation,and the magnet shows low pinning field in the two regions and incomplete cell structure,resulting in an inferior H_(cj)and H_(knee).
基金financially supported by the Natural Science Foundation of Zhejiang Province, China (No. Y406406)the Xinmiao Talent Project of Zhejiang Province, China (No. 2014R403057)
文摘SmFealloy is the intermediate material for the preparation of SmFeNx(x ≈ 3); thus, the synthesis of pure SmFemother alloy is the key to obtaining highperformance SmFeNx. Reduction-diffusion(R-D) is a cost-effective method. In this study, the R-D process of synthesizing SmFewas analyzed by scanning electron microscopy(SEM), energy-dispersive X-ray spectroscopy(EDX), X-ray diffraction(XRD), and X-ray fluorescence(XRF). Furthermore, the influences of the tightness of compacted reactants, the compensation amount of SmO,and the particle size of Fe on the formation of SmFewere discussed from the aspects of the three raw materials.The results show that Sm reduced from SmOreacts with Fe particles to form intermetallic compound SmFedirectly in the R-D reaction process of preparing SmFe;the generation of Sm and its migration to the surface of Fe particles control the reaction rate; a proper tightness of compacted reactants is necessary for ensuring the purity of SmFeproduct; pure SmFecan be obtained when the compensation of SmOis 33 % of the stoichiometry; and the sufficiency of the reaction improves with the decrease in the size of Fe powders under the same reaction condition.