Numerical control(NC) bending experiments with different process parameters were carried out for 5052O aluminum alloy tubes with outer diameter of 70 mm, wall thickness of 1.5 mm, and centerline bending radius of 105 ...Numerical control(NC) bending experiments with different process parameters were carried out for 5052O aluminum alloy tubes with outer diameter of 70 mm, wall thickness of 1.5 mm, and centerline bending radius of 105 mm. And the effects of process parameters on tube wall thinning and cross section distortion were investigated. Meanwhile, acceptable bending of the 5052O aluminum tubes was accomplished based on the above experiments. The results show that the effects of process parameters on bending process for large diameter thin-walled aluminum alloy tubes are similar to those for small diameter thin-walled tubes, but the forming quality of the large diameter thin-walled aluminum alloy tubes is much more sensitive to the process parameters and thus it is more difficult to form.展开更多
Metal pipes having an inner diameter of about 25 mm or less are frequently used as heat exchangers for power plants, gas pipes, and water pipes. However, erosion and corrosion due to long-term use may cause serious ac...Metal pipes having an inner diameter of about 25 mm or less are frequently used as heat exchangers for power plants, gas pipes, and water pipes. However, erosion and corrosion due to long-term use may cause serious accidents, such as steam leaks, resulting in economic loss and environmental pollution. Therefore, inspection of the entire length and thickness before shipping or monitoring during operation are important technologies. However, no inspection technology including the inside of the wall thickness has been developed. The purpose was to develop an ultrasonic probe that can inspect the inner and outer surfaces from the inside of the pipe at the same time. The developed ultrasonic probe is based on an electromagnetic ultrasonic transducer (EMAT) that does not require a couplant and is then easy to install in a pipe. The EMAT for the longitudinal and for the transverse vibration mode guided wave are connected in series in order to take into account the variety of defects. First, the EMAT was successfully developed for each mode. That is, it was conducted by using the magnetostrictive effect for the longitudinal mode type and by using the Lorentz force for the transverse mode type, and evaluated to improve the performance. The reflected signal from a notch defect was then evaluated in the state that each EMAT was connected in series using any artificial defects and found to be able to detect any notches with about 10% depth or about 15% circumferential length.展开更多
基金Project(50225518) supported by the National Science Foundation of China for Distinguished Young ScholarsProject(59975076, 50175092) supported by the National Natural Science Foundation of ChinaProject(04H53057) supported by the Aviation Science Foundation of China
文摘Numerical control(NC) bending experiments with different process parameters were carried out for 5052O aluminum alloy tubes with outer diameter of 70 mm, wall thickness of 1.5 mm, and centerline bending radius of 105 mm. And the effects of process parameters on tube wall thinning and cross section distortion were investigated. Meanwhile, acceptable bending of the 5052O aluminum tubes was accomplished based on the above experiments. The results show that the effects of process parameters on bending process for large diameter thin-walled aluminum alloy tubes are similar to those for small diameter thin-walled tubes, but the forming quality of the large diameter thin-walled aluminum alloy tubes is much more sensitive to the process parameters and thus it is more difficult to form.
文摘Metal pipes having an inner diameter of about 25 mm or less are frequently used as heat exchangers for power plants, gas pipes, and water pipes. However, erosion and corrosion due to long-term use may cause serious accidents, such as steam leaks, resulting in economic loss and environmental pollution. Therefore, inspection of the entire length and thickness before shipping or monitoring during operation are important technologies. However, no inspection technology including the inside of the wall thickness has been developed. The purpose was to develop an ultrasonic probe that can inspect the inner and outer surfaces from the inside of the pipe at the same time. The developed ultrasonic probe is based on an electromagnetic ultrasonic transducer (EMAT) that does not require a couplant and is then easy to install in a pipe. The EMAT for the longitudinal and for the transverse vibration mode guided wave are connected in series in order to take into account the variety of defects. First, the EMAT was successfully developed for each mode. That is, it was conducted by using the magnetostrictive effect for the longitudinal mode type and by using the Lorentz force for the transverse mode type, and evaluated to improve the performance. The reflected signal from a notch defect was then evaluated in the state that each EMAT was connected in series using any artificial defects and found to be able to detect any notches with about 10% depth or about 15% circumferential length.
