Plasma spraying system with distributed controlling

A distributed control system is designed for plasma spraying equipment and the configurations of system software and hardware is discussed. Through founding an expert database, the spraying process parameters are worked out and the initialization and control of spraying process are realized. The plasma spraying system with this control configuration can simplify the spraying operation, improve automation level of spray process, and approach the experience criterion as soon as possible.

Design of a fixed-pipe cold aerosol spraying system for chemical application in greenhouse

Since the high temperature and humidity in a closed environment,pests and diseases are infecting and spreading seriously in greenhouses.However,the prevention and control of pests and diseases in greenhouses are still dominated by knapsack sprayers.For those reasons,based on twin-fluid atomization,droplet dispersion,and constant pressure transportation technique,a fixed-pipe cold aerosol spraying system composed of the control unit and the fixed-pipe spraying unit comes into being.The indoor pipeline execution unit of the spraying system could be interfaced with the liquid-supply or gas-supply equipment such as the liquid pump,air compressor,and tank of the outdoor master control unit through a quick coupling,which could realize the separation of operator and sprayer in hermetic greenhouse.The atomization of twin-fluid nozzle and the droplet deposition and distribution of the spraying system in greenhouse were tested.Results showed that about 70%of the particle size of the twin-fluid flow nozzle concentrated in the range of 32-65μm under the spraying air pressure ranged from 0.2 MPa to 0.4 MPa.When the air pressure was 0.2 MPa,0.3 MPa,and 0.4 MPa,the wind speed at the nozzle outlet reached supersonic speed,as the corresponding VMD of droplets were 45.6μm,43.2μm,and 36.8μm,respectively.The higher the air pressure is,the more uniform the spray deposition is in the greenhouse.When the air pressure was 0.2 MPa,0.3 MPa,and 0.4 MPa,the CVs of the liquid deposition in the greenhouse were 109.1%,62.6%,and 35.4%,respectively.The droplets produced by the spraying system will rapidly disperse into the whole greenhouse.The average deposition was 2.99μL/cm2 in the front area of the nozzle,the deposition was 1.24μL/cm2 in the area between two nozzles,and the deposition was 0.58μL/cm2 in the area behind the nozzles.The spraying system is characterized by the distribution of spraying liquid throughout the entire greenhouse.

Discussion on Dust Removal(Suppression)System of Crushing Station in Open-Pit Coal Mine

This paper introduces the method of coal dust treatment in crushing station and the present situation of dust removal system in typical open-pit coal mine crushing station in China,and expounds the research idea of determining comprehensive dust removal(suppression)system in crushing station inspired by the working principle of"range hood".Based on the design example and link optimization of the crush-ing station of open-pit coal mine I of Thar coalfield,this paper finally draws some conclusions on the key technologies of dust removal(suppression)system of open-pit coal mine crushing station.This study has certain reference value for the technical innovation of dust removal(suppression)system in crushing station,the realization of green mining in"crushing link",and the reduction and avoidance of ecological environment pollution in mining area.

INFLUENCE OF AIR HUMIDITY ON THE SUPPRESSION OF FUGITIVE DUST BY USING A WATER-SPRAYING SYSTEM

One of the main origins of fugitive dust emission arises from bulk handling in quarries or mines, in particular, from bulk materials falling from a hopper or a conveyor belt. Water-spraying systems, using two-phase nozzles, are one of the methods to suppress such dust emission. In this work we tried to develop a mathematical model to correlate air humidity, water flux through the nozzle and the dust （in particular PM10） emission, in order to improve the application and efficiency of these systems. Sand from the Yellow River in China was dropped from a conveyor belt into a dust chamber at 1 kg·min^-1, wherefrom the emitted dust was sucked off and quantified via a cascade impactor. A two-phase nozzle was installed in the dust chamber with a water flux through the nozzle of 1.2 to 3 L·h^-1, whereas the relative air humidity changed between 55 and 73%. Dust emission was found to be linearly dependent on relative air humidity. Furthermore model equations were developed to describe the dependence of PM10 emission on water flux and relative air humidity.

Evaluating effective swath width and droplet distribution of aerial spraying systems on M-18B and Thrush 510G airplanes

Aerial spraying plays an important role in promoting agricultural production and protecting the biological environment due to its flexibility,high effectiveness,and large operational area per unit of time.In order to evaluate the performance parameters of the spraying systems on two fixed wing airplanes M-18B and Thrush 510G,the effective swath width and uniformity of droplet deposition under headwind flight were tested while the planes operated at the altitudes of 5 m and 4 m.The results showed that although wind velocities varied from 0.9 m/s to 4.6 m/s,and the directions of the atomizer switched upward and downward in eight flights,the effective swath widths were kept approximately at 27 m and 15 m for the M-18B and Thrush 510G,respectively,and the latter was more stable.In addition,through analyzing the coefficients of variation(CVs)of droplet distribution,it was found that the CVs of the M-18B were 39.57%,33.54%,47.95%,and 59.04% at wind velocities of 0.9,1.1,1.4 and 4.6 m/s,respectively,gradually enhancing with the increasing of wind speed;the CVs of Thrush 510G were 79.12%,46.19%,14.90%,and 48.69% at wind velocities of 1.3,2.3,3.0 and 3.4 m/s,respectively,which displayed the irregularity maybe due to change of instantaneous wind direction.Moreover,in terms of the CVs and features of droplet distribution uniformity for both airplanes in the spray swath,choosing smaller CV(20%-45%)as the standard of estimation,it was found that the Thrush 510G had a better uniform droplet distribution than the M-18B.The results provide a research foundation for promoting the development of aerial spraying in China.

Design and test of a six-rotor unmanned aerial vehicle(UAV)electrostatic spraying system for crop protection

In recent years,multi-rotor unmanned aerial vehicle(UAV)crop protection operations have experienced tremendous growth.Compared with manual operations,they have advantages such as high operational efficiency,small pesticide dosage,and low pesticide hazards for humans.However,the tiny droplets produced during UAV spraying for crop protection are affected by the rotor air flow and will drift in all directions in an uncontrollable manner,severely affecting the pesticide deposition pattern and resulting in pesticide waste.To improve pesticide use efficiency during multi-rotor UAV spraying,an electrostatic spray system was designed based on electrostatic spray technology and a six-rotor UAV.The proper operation parameters for the UAV electrostatic spray were determined by test,which were spray altitude of 50 cm above the crop,spray pressure of 0.3 MPa and charging voltage of 9 kV.Field test was performed based on these parameters.The results showed that compared with non-electrostatic spray,the electrostatic spray improved by 13.6%in the average deposition density above the sampling device and 32.6%in the middle.The research can provide a reference for designing multi-rotor UAV electrostatic spray devices.

Image processing based real-time variable-rate chemical spraying system for disease control in paddy crop

The agrochemical applicationwith conventional sprayers results inwastage of applied chemicals,which not only increases the economic losses but also pollutes the environment.In order to overcome these drawbacks,an image processing based real-time variable-rate chemical spraying systemwas developed for the precise application of agrochemicals in diseased paddy crop based on crop disease severity information.The developed system comprised ofweb cameras for image acquisition,laptop for image processing,microcontroller for controlling the system functioning,and solenoid valve assisted spraying nozzles.The chromatic aberration(CA)based image segmentation method was used to detect the diseased region of paddy plants.The system further calculated the disease severity level of paddy plants,based onwhich the solenoid valves remained on for a specific timeduration so that the required amount of agrochemical could be sprayed on the diseased paddy plants.Field performance of developed sprayer prototype was evaluated in the variable-rate application(VRA)and constant-rate application(CRA)modes.The field testing results showed a minimum 33.88%reduction in applied chemical while operating in the VRA mode as compared with the CRA mode.Hence,the developed systemappears promising and could be used extensively to reduce the cost of pest management as well as to control environmental pollution due to such agrochemicals.

Design and performance test of a novel UAV air-assisted electrostatic centrifugal spraying system

In order to improve the deposition and uniformity of the pesticide sprayed by the agricultural spraying drone,this study designed a novel spraying system,combining air-assisted spraying system with electrostatic technology.First,an air-assisted electrostatic centrifugal spray system was designed for agricultural spraying drones,including a shell,a diversion shell,and an electrostatic ring.Then,experiments were conducted to optimize the setting of the main parameters that affect the charge-to-mass ratio,and outdoor spraying experiments were carried out on the spraying effect of the air-assisted electrostatic centrifugal spray system.The results showed the optimum parameters were that the centrifugal rotation speed was 10000 r/min,the spray pressure was 0.3 MPa,the fan rotation speed was 14000 r/min,and the electrostatic generator voltage was 9 kV;The optimum charge-to-mass ratio of the spray system was 2.59 mC/kg.The average deposition density of droplets on the collecting platform was 366.1 particles/cm^(2) on the upper layer,345.1 particles/cm^(2) on the middle layer,and 322.5 particles/cm^(2) on the lower layer.Compared to the results of uncharged droplets on the upper,middle,and lower layers,the average deposition density was increased by 34.9%,30.4%,and 30.2%,respectively,and the uniformity of the distribution of the droplets at different collection points was better.

Experimental and Theoretical Studies of Spraying System of the Swirl-liquid Jet

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Assessment of Lubrication Property and Machining Performance of Nanofluid Composite Electrostatic Spraying(NCES)Using Different Types of Vegetable Oils as Base Fluids of External Fluid

The current study of minimum quantity lubrication(MQL)concentrates on its performance improvement.By contrast with nanofluid MQL and electrostatic atomization(EA),the proposed nanofluid composite electrostatic spraying(NCES)can enhance the performance of MQL more comprehensively.However,it is largely influenced by the base fluid of external fluid.In this paper,the lubrication property and machining performance of NCES with different types of vegetable oils(castor,palm,soybean,rapeseed,and LB2000 oil)as the base fluids of external fluid were compared and evaluated by friction and milling tests under different flow ratios of external and internal fluids.The spraying current and electrowetting angle were tested to analyze the influence of vegetable oil type as the base fluid of external fluid on NCES performances.The friction test results show that relative to NCES with other vegetable oils as the base fluids of external fluid,NCES with LB2000 as the base fluid of external fluid reduced the friction coefficient and wear loss by 9.4%-27.7%and 7.6%-26.5%,respectively.The milling test results display that the milling force and milling temperature for NCES with LB2000 as the base fluid of external fluid were 1.4%-13.2%and 3.6%-11.2%lower than those for NCES with other vegetable oils as the base fluids of external fluid,respectively.When LB2000/multi-walled carbon nanotube(MWCNT)water-based nanofluid was used as the external/internal fluid and the flow ratio of external and internal fluids was 2:1,NCES showed the best milling performance.This study provides theoretical and technical support for the selection of the base fluid of NCES external fluid.

Effect of steam spraying on a sintering bed on sinter quality and the emission of flue gas pollutants

The technology for spraying a sintering bed and thus improving sinter quality indicators while reducing the emission of flue gas pollutants has recently become an important research topic.The impacts on sinter quality and emissions when spraying the sintering surface with different amounts and flow rates of steam were investigated in this study.The sinter quality indicators were most effectively improved by spraying 180 g of steam flow continuously at a rate of 0.02 m^(3)/min for 15 min after ignition for 8 min.The optimal effect on emission reduction was obtained by spraying 90 g of steam flow continuously at a rate of 0.01 m^(3)/min for 15 min after ignition for 8 min.

Effect of chemical regulators on the recovery of leaf physiology,dry matter accumulation and translocation,and yield-related characteristics in winter wheat following dry-hot wind

Dry-hot wind stress causes losses in wheat productivity in major growing regions worldwide,especially winter wheat in the Huang-Huai-Hai Plain of China,and both the occurrence and severity of such events are likely to increase with global climate change.To investigate the recovery of physiological functions and yield formation using a new noncommercial chemical regulator(NCR)following dry-hot wind stress,we conducted a three-year field experiment(2018-2021)with sprayed treatments of tap water(control),monopotassium phosphate(CKP),NCR at both the jointing and flowering stages(CFS),and NCR only at the jointing stage(FSJ)or flowering stage(FSF).The leaf physiology,biomass accumulation and translocation,grain-filling process,and yield components in winter wheat were assessed.Among the single spraying treatments,the FSJ treatment was beneficial for the accumulation of dry matter before anthesis,as well as larger increases in the maximum grain-filling rate and mean grain-filling rate.The FSF treatment performed better in maintaining a high relative chlorophyll content as indicated by the SPAD value,and a low rate of excised leaf water loss in flag leaves,promoting dry matter accumulation and the contribution to grain after anthesis,prolonging the duration of grain filling,and causing the period until the maximum grain-filling rate reached earlier.The CFS treatment was better than any other treatments in relieving the effects of dry-hot wind.The exogenous NCR treatments significantly increased grain yields by 12.45-18.20% in 2018-2019,8.89-13.82% in 2019-2020,and 8.10-9.00% in 2020-2021.The conventional measure of the CKP treatment only increased grain yield by 6.69% in 2020-2021.The CFS treatment had the greatest mitigating effect on yield loss under dry-hot wind stress,followed by the FSF and FSJ treatments,and the CKP treatment only had a minimal effect.In summary,the CFS treatment could be used as the main chemical control measure for wheat stress resistance and yield stability in areas with a high incidence of dry-hot wind.This treatment can effectively regulate green retention and the water status of leaves,promote dry matter accumulation and efficient translocation,improve the grain-filling process,and ultimately reduce yield losses.

Evaluation of UAV spraying quality based on 1D-CNN model and wireless multi-sensors system

The droplet deposition is a key index to evaluate the quality of unmanned aerial vehicle(UAV)spraying.The detection of the droplet deposition is time-consuming and costly,therefore,it is difficult to achieve large-scale and rapid acquisition in the field.To solve the above problems,a droplet deposition acquisition system(DDAS)was developed.It was composed of the multiple sensors,processing units,remote server database and Android-based software.A droplet deposition prediction model based on field experimental data was established by using a one-dimensional convolutional neural network(1D-CNN)algorithm,and the effects of different inputs on the prediction ability of the model were analyzed.The results showed that adding temperature and humidity data to the inputs can achieve higher prediction accuracy than only using UAV spraying operation parameters and wind speed data as the inputs to the model.In addition,the prediction accuracy of the 1D-CNN model was the highest when compared with other models such as back propagation neural network,multiple correlation vector machine,and multiple linear regression.The 1D-CNN model was embedded into the DDAS,and the evaluation experiments were carried out in the field.The correlation analysis was conducted between two datasets of the droplet deposition obtained by the DDAS and water sensitive paper(WSP),respectively.The R2 was 0.924,and the RMSE was 0.026μL/cm2.It is proved that the droplet deposition values obtained by the DDAS and WSP have high consistency,and the DDAS developed can provide an auxiliary solution for the intelligent evaluation of UAV spraying quality.

Calculation of high-speed abrasion forces for ceramic coatings based on the Hertzian contact model

Aero engine seal coatings can effectively improve the air tightness of aircraft engines and increase fuel efficiency.However,due to the frictional forces between the blades and the coating,the coating often flakes off,resulting in damage to the blades and causing eco-nomic losses.Therefore,it is necessary to analyze the friction between the blades and the coating.In this paper,three ceramic-based high-temperature seal coatings with different polyphenylene ester contents and a pure Yttria-stabilised zirconia coating were prepared by atmo-spheric plasma spraying(APS).The hardness and modulus of elasticity of the coated surfaces were obtained by hardness and modulus of elasticity tests,and the coatings were subjected to high-speed touch abrasion tests.The Hertzian contact model was used to calculate the maximum normal contact load on the coating during the process.The test values were compared with the theoretical values and it was found that the calculated values were always greater than the test values.In order to make the Hertzian contact model more accurate in calculating the touching and abrasion forces,the contact coefficients in the Hertzian contact model were optimized.Substituting the optimized coeffi-cients into the Hertzian contact model,the results show that the calculated results after optimizing the coefficients are much closer to the test values,with deviations from the test values ranging from 1%to 38%.

Effect of chromium on hot corrosion behavior of arc-sprayed NiCr coatings

In this article,NiCr coatings with chromium content of 13%,27%and 41%were prepared by arc spraying.They were exposed in molten salts(NaCl-Na_(2)SO_(4))at 800℃for 200 hours.The effect of chromium content on the hot corrosion behavior of the coatings was in-vestigated.X-ray diffraction(XRD)and scanning electron microscope with energy dispersion spectrum(SEM-EDS)were used to analyze the phase compositions,morphologies and chemical compositions of the coatings.The results show that NiCr13 coating exhibited the worst hot corrosion resistance due to the low chromium content,which resulted in NiO being the major reaction product.It should be noted that the hot corrosion resistance of NiCr27 coating was better than that of NiCr41 coating.The basic fluxing of Cr_(2)O_(3) lowered its protection during the hot corrosion process and led to the formation of porous Cr_(2)O_(3) on the NiCr41 coating.The molten salts accelerated the oxidation reac-tion resulting in thicker and porous oxide scales formed on the surfaces of coatings.

Fabrication of Free Standing Nanocellulose Film via Spray Coating and its Biomedical Application: A Review

Spraying nanocellulose onto films provides a quick and scalable way to create free-standing films with exceptional consistency and customizable thickness. This method increases the application of nanocellulose films in various industries and satisfies the requirements of large-scale production. In the field of biomedicine, spray-coated free-standing nanocellulose films hold great promise for applications such as drug delivery, tissue engineering, wound healing, device coatings, and biosensing. They are excellent nanomaterials for a variety of biomedical applications due to their special qualities, including biocompatibility, high mechanical strength, porous structure, large surface area, and adaptability. This paper reviewed the detailed exposure of the spray coating process of nanocellulose suspension onto free- standing films and its biomedical applications.

Application of Roadway Spray Material to Fire Prevention in Goaf Excavation

In order to reduce the risk of spontaneous combustion in goaf during goaf excavation process, polymer modified cement mortar spraying material was used to spray and seal the roadway surface. The experimental application was carried out in the upper channel 2304 of a mine in Henan Province. The test results showed that polymer modified cement mortar spraying material could effectively support the roadway and greatly reduce the deformation rate of the roadway. The best spraying thickness is 5 mm. Through the monitoring of tunnel air leakage, it is concluded that the polymer modified cement mortar spraying material can reduce the tunnel air leakage and play a better sealing effect.

Development of a PWM Precision Spraying Controller for Unmanned Aerial Vehicles

This paper presents a new Pulse Width Modulation (PWM) controller for Unmanned Aerial Vehicle (UAV) precisionsprayer for agriculture using a TL494 fixed-frequency pulse width modulator together with a data acquisition board and developedsoftware. An UAV can be remotely controlled or flown autonomously by pre-programmed flight plans. The PWMcontroller was implemented through the guidance system on the UAV with control commands sent between the UAV helicopterand the ground control station via a wireless telemetry system. The PWM controller was tested and validated using LabVIEW8.2. Several analyses were performed in a laboratory to test different control signals. The results show that the PWM controllerhas promise as a higher precision technique for spray applications, which will improve efficiency of pesticide application,especially in crop production areas.

Pre-harvest spraying of oxalic acid improves postharvest quality associated with increase in ascorbic acid and regulation of ethanol fermentation in kiwifruit cv. Bruno during storage

The kiwifruit trees(Actinidia deliciosa cv.Bruno)were sprayed with 5 mmol L-1 oxalic acid(OA)or water(as control)at 130,137 or 144 d after full-blossom,and then the fruit were harvested at commercial maturity and stored at room temperature(20±1)℃ for 13 d.The effect of pre-harvest spraying of OA on postharvest quality of kiwifruit was evaluated during storage.The OA spraying slowed the increase in soluble solids content(SSC)and decrease in titratable acid(TA),as well as increased contents of ascorbic acid(AsA)and total-AsA accompanied with higher AsA/DHA ratio in kiwifruit during storage.Moreover,the OA spraying significantly reduced the contents of acetaldehyde and ethanol in kiwifruit,along with significant decrease in activities of enzymes involved in ethanol fermentation metabolism during the later period of storage,which was beneficial to control off-flavor associated with over accumulation of ethanol during postharvest.It was suggested that pre-harvest spraying of OA might maintain the postharvest quality of kiwifruit in relation to delay in fruit ripening,AsA maintenance and regulation of ethanol fermentation.

Microstructure and corrosion resistance of Fe/Mo composite amorphous coatings prepared by air plasma spraying

Fe/Mo composite coatings were prepared by air plasma spraying （APS） using Fe-based and Mo-based amorphous and nanocrys- talline mixed powders. Microstructural studies show that the composite coatings present a layered structure with low porosity due to adding the self-bonded Mo-based alloy. Corrosion behaviors of the composite coatings, the Fe-based coatings and the Mo-based coatings were in- vestigated by electrochemical measurements and salt spray tests. Electrochemical results show that the composite coatings exhibit a lower polarization current density and higher corrosion potentials than the Fe-based coating when tested in 3.5wt% NaC1 solutions, indicating supe- rior corrosion resistance compared with the Fe-based coating. Also with the increase in addition of the Mo-based alloy, a raised corrosion re- sistance, inferred by an increase in corrosion potential and a decrease in polarization current density, can be found. The results of salt spray tests again show that the corrosion resistance is enhanced by adding the Mo-based alloy, which helps to reduce the porosity of the composite coatings and enhance the stability of the passive films.