Partially stabilized zirconia ceramics were sintered using fine powder of ZrO 2 3mol%Y 2O 3 prepared by the chemical co precipitation method.The tetragonal to monoclinic phase transformation in ZrO 2 ceramics ...Partially stabilized zirconia ceramics were sintered using fine powder of ZrO 2 3mol%Y 2O 3 prepared by the chemical co precipitation method.The tetragonal to monoclinic phase transformation in ZrO 2 ceramics during the aging in boiling water and the effect of an applied stress of 100MPa were mainly investigated.The degradation of ZrO 2 ceramics is considered to be caused by the reaction between Y 2O 3 and H 2O,which leads to a decreasing in the stability of tetragonal phase of ZrO 2.It is found that the tensile stress improves the driving force of the phase transformation and accelerates the degradation while the compressive stress has no obvious effect on the degradation.展开更多
Composite ceramics thermal barrier coatings(TBCs) are widely used in the aero-engines field due to their excellent thermal insulation, which improves the service life and durability of the inherent hot components. The...Composite ceramics thermal barrier coatings(TBCs) are widely used in the aero-engines field due to their excellent thermal insulation, which improves the service life and durability of the inherent hot components. The most typical, successful and widely used TBCs material is yttria stabilized zirconia(YSZ). In this paper, fabrication methods, coating structures, materials, failure mechanism and major challenges of YSZ TBCs are introduced and reviewed. The research tendency is put forward as well. This review provides a good understanding of the YSZ TBCs and inspires researchers to discover versatile ideas to improve the TBCs systems.展开更多
Nanostructured yttria partially stabilized zirconia(YSZ) coatings were prepared by atmospheric plasma spraying(APS) using the conglomeration made by zirconia nanoparticle as the raw materials.The measurement methods,w...Nanostructured yttria partially stabilized zirconia(YSZ) coatings were prepared by atmospheric plasma spraying(APS) using the conglomeration made by zirconia nanoparticle as the raw materials.The measurement methods,which consisted of scanning electron microscopy(SEM),transmission electron microscopy(TEM) and thermal cycling behavior,were used to character the morphology,composition and thermal oxidation behavior of the powder and the coatings.From the results,it was shown that the YSZ coating was the laminar structure,and the elements distribution in the bond and top coat were well-proportioned.The YSZ coatings were composed of fine grains with size ranging from 30 to 110 nm.The laminar layers with columnar grains were surrounded with unmelted parts of the nanostructured powder and some equiaxed grains.In the as-sprayed nanostructured zirconia coatings,there existed pores that were less than 1 μm.The cracks were observed on some of the crystal border.The cyclic oxidation experiment showed that the nanostructured coating had longer thermal cycling lifetime to exhibit the promising thermal cyclic oxidation resistance.The failure of the nanostructured TBC was similar to the failure of conventional APS TBC.展开更多
Scandia stabilized zirconia powder (ScSZ) was first synthesized by a microwave-hydrothermal method. The crystalline and aggregated particle sizes were investigated by means of X-ray diffraction (XRD), Raman, scann...Scandia stabilized zirconia powder (ScSZ) was first synthesized by a microwave-hydrothermal method. The crystalline and aggregated particle sizes were investigated by means of X-ray diffraction (XRD), Raman, scanning electron microscopy (SEM) and transmission electron microscopy (TEM). Weakly agglomerated and well crystallized ScSZ powder was prepared by microwave-heating to 150 ℃ and 2.5 h. The structure of the ScSZ powder changed from a tetragonal to a cubic phase, and accordingly, the powder conductivity was increased from 90.55 to 120.56 ms/cm by the introduction of the mineralizer solutions (KOH+K2CO3) during the microwave-hydrothermal processing.展开更多
Yttria stabilized zirconia(YSZ)film has been screen printed and sintered on a rigid substrate.The constrained sintering caused the formation of multiple microcracks and most critically large“blister”defects.The morp...Yttria stabilized zirconia(YSZ)film has been screen printed and sintered on a rigid substrate.The constrained sintering caused the formation of multiple microcracks and most critically large“blister”defects.The morphology of such defects has been characterized by scanning electron microscopy(SEM).It was revealed that the film surface exhibits noticeable roughness.Microhardness testing revealed little variation in green density distribution.Rheological measurement,however,showed that some agglomerations are present in the YSZ ink.The existence of agglomerations in the screen printing ink in combination with debonding at the film/substrate interface is potentially the cause for the formation of blister defects.展开更多
Fused materials from ZrO2 stabilized by CaO or MgO, or the combined additive consisting of CaO and MgO are made. With using chemical, petrographic, X-ray phase and electron microscopic researches the main characterist...Fused materials from ZrO2 stabilized by CaO or MgO, or the combined additive consisting of CaO and MgO are made. With using chemical, petrographic, X-ray phase and electron microscopic researches the main characteristics of these materials are determined. It is shown that, the materials of all compositions have low water absorption; they are characterized by equal struc-ture. The materials stabilized by the combined additive consisting of CaO and MgO are presented by generally the cubic phase and a small amount of tetragonal and monoclinic ZrO2 phases. Depending on CaO: MgO ratio in the materials the tetragonal ZrO2 phase settles down in a cubic matrix in the form of separate grains, and sites of net like structure in the form of a "woven" interlacing (2.9% of CaO and 2. 6% of MgO ). An influence of the above mentioned fused stabilized ZrO2 materials and quantity of monoclinic zirconia, on the forming of zirconia mix on a phosphate bond and properties of" .fired samples is studied. The samples from mix based on ZrO2 stabilized by the combined additive consisting of 2.9% CaO and 2.6% MgO with 20% of monoclinic Zr02 are characterized by the highest properties: after .firing at 1 580 ~C open porosity of 14. 3% - 14. 8%, apparent density of 4. 67 -4. 69 g · cm^-5, cold crushing strength of 62 - 68 MPa, thermal shock resistance ( 1 300℃←→air) of 15 thermal cycles, linear growth of 0. 2%. The manufacturing technology of powders mix-ture for ramming mix based on the new fused material .from ZrO2 stabilized by the combined additive is developed and its production is mastered. From this mixture the large-size, shaped products on the phosphate bond are made at one carbon black production plant, which are installed in the combustion chamber of the carbon black production reactor.展开更多
The mechanism of grain fracturing in a zirconia metering nozzle used in the continuous casting process was studied. The phase composition, microstructure, and chemical composition of the residual samples were studied ...The mechanism of grain fracturing in a zirconia metering nozzle used in the continuous casting process was studied. The phase composition, microstructure, and chemical composition of the residual samples were studied using an X-ray fluorescence analyzer, scanning electron microscope, and electron probe. Results revealed that the composition, structure, and mineral phase of the original layer, transition layer, and affected layer of the metering nozzle differed because of stabilizer precipitation and steel slag permeation. The stabilizer MgO formed low-melting phases with steel slag and impure SiO2 on the boundaries(pores) of zirconia grains; consequently, grain fracturing occurred and accelerated damage to the metering nozzle was observed.展开更多
How to control the quality of the coatings has become a major problem during the plasma spraying. Because nozzle contour has a great influence on the characteristic of the plasma jet, two kinds of plasma torches equip...How to control the quality of the coatings has become a major problem during the plasma spraying. Because nozzle contour has a great influence on the characteristic of the plasma jet, two kinds of plasma torches equipped with a standard cylindrical nozzle and a converging-diverging nozzle are designed for low pressure plasma spraying(LPPS) and very low pressure plasma spraying(VLPPS). Yttria stabilized zirconia(YSZ) coatings are obtained in the reducing pressure environment. The properties of the plasma jet without or with powder injection are analyzed by optical emission spectroscopy, and the electron temperature is calculated based on the ratio of the relative intensity of two Arlspectral lines. The results show that some of the YSZ powder can be vaporized in the low pressure enlarged plasma jet, and the long anode nozzle may improve the characteristics of the plasma jet. The coatings deposited by LPPS are mainly composed of the equiaxed grains and while the unmelted powder particles and large scalar pores appear in the coatings made by VLPPS. The long anode nozzle could improve the melting of the powders and deposition efficiency, and enhance the coatings' hardness. At the same time, the long anode nozzle could lead to a decrease in the overspray phenomenon. Through the comparison of the two different size's nozzle, the long anode is much more suitable for making the YSZ coatings.展开更多
The properties of yttria stabilized zirconia(YSZ) related to the sintering process were discussed.YSZ nano-powders about 40-100 nm as raw material,the sub-micrometer grain sizes such as 0.4-3 μm in YSZ were gotten ...The properties of yttria stabilized zirconia(YSZ) related to the sintering process were discussed.YSZ nano-powders about 40-100 nm as raw material,the sub-micrometer grain sizes such as 0.4-3 μm in YSZ were gotten by sintering process at 1300 ℃,which was performed at 1000 ℃ for 2 h,then raised the temperature at the rate of 50 ℃ / h to 1400 ℃,then decreased directly to 1300 ℃ in 30 minutes,finally at 1300 ℃ for 5-20 hours.The ratio of bigger grain size becomes larger as the holding time increasing at 1300 ℃.The grains less than 1 μm are about 50%,eg,43.2%,52.2% and 51.1% related to 1300 ℃ holding 5 hours,8 hours and 10 hours,respectively.As YSZ grain size became small,the electrical conductivities did not decrease,even increased,about 0.20 s/cm at 1000 ℃.The reduced sintering temperature and time were benefited to co-fire with the electrodes in electrode-supported SOFCs.展开更多
Homogeneous (ZrO_2)_(0.92)(Sc_2O_3)_(0.08) solid solution in fluorite cubic structure was prepared from the gels with altered molar ratios of citric acid (CA) to metal ions (M) and ethylene glycol (EG) via a polymeriz...Homogeneous (ZrO_2)_(0.92)(Sc_2O_3)_(0.08) solid solution in fluorite cubic structure was prepared from the gels with altered molar ratios of citric acid (CA) to metal ions (M) and ethylene glycol (EG) via a polymerization route (Pechini method). Due to the enhanced chemical homogeneity (high level of mixing of metal ions and ligands) in the polymeric gels, Sc-doped zirconia can be crystallized at temperatures as low as 400 ℃. During the evolution from amorphous gel to the crystallized (ZrO_2)_(0.92)(Sc_2O_3)_(0.08) fine powder, the bonding nature between carboxylate groups and Zr/Sc cations changed: unidentate→bridging→ionic upon calcination. The molar ratios of CA/M (1~4) and CA/EG (0.2~4) were demonstrated to affect the thermal behavior of the gels and thus the particle properties of the derived nanoparticulate oxide powders (including particle size and surface area). The as-sintered sample compacted from the nanosized powders prepared by calcining the gel with the highest content of organics (CA/M=4 and CA/EG=0.2) exhibited the best sinterability and the highest oxide ion conductivity.展开更多
The effect of subzero treatment on the microstructure and mechanical properites of Y_2O_3- ZrO_2 ceramic have been investigated by TEM,X-ray diffraction and test of mechanical properties.It was shown that the microstr...The effect of subzero treatment on the microstructure and mechanical properites of Y_2O_3- ZrO_2 ceramic have been investigated by TEM,X-ray diffraction and test of mechanical properties.It was shown that the microstructre of 3Y-PSZ after subzero treatment by liquid nitrogen exhibits very long and parallel laths of m-phase and some microcracks around the larger and finer lath of m-phase may be discovered.Suitable subzero treatment can improve the strength and toughness of Y-PSZ efficiently because of decreasing the stability of t-phase and incresing the amount of t-m transformation when exerting a stress.However,when the time of subzero treatment exceeds,the over aging effect may arise.which can decrease the strength and toughness of the material.展开更多
The effects of Y_2O_3 adding methods (i.e.,co-precipitated and mixed) on the microstructure and properties of alumina-strengthened ytrria-stabilized tetragonal zirconia polycrystal (ASZ) were investigated. CYASZ and M...The effects of Y_2O_3 adding methods (i.e.,co-precipitated and mixed) on the microstructure and properties of alumina-strengthened ytrria-stabilized tetragonal zirconia polycrystal (ASZ) were investigated. CYASZ and MYASZ were made by different adding method of Y_2O_3,co-precipitated and mixed,respectively. The results show that CYASZ is of uniform microstructure with fine grain size,however,MYASZ is of inhomogeneous microstructure due to the inhomogeneous distribution of ytrria. Comparing with CYASZ,the density and the strength of MYASZ are decreased,but the toughness is changed only a little. Under sliding wear test,the wear resistance of CYASZ is better than that of MYASZ.展开更多
Polysiloxane coatings on yttria stabilized zirconia(YSZ)microspheres of 500μm were simulated in a spout fluidized bed coater using Multiphase Flow with Interface Exchange-Discrete Element Modelling(MFiX-DEM).Two diff...Polysiloxane coatings on yttria stabilized zirconia(YSZ)microspheres of 500μm were simulated in a spout fluidized bed coater using Multiphase Flow with Interface Exchange-Discrete Element Modelling(MFiX-DEM).Two different coater configurations were developed to study the influence of gas velocity and its distribution on particle dynamics.The presence of the Wurster tube not only enhances the dis-tribution but also increases the overall residence time of the particles.Investigations were also carried out with different Wurster tube positions(normal,10%and 20%lowered from its initial position).Among these,20%lowered Wurster tube position demonstrated the most effective coating process.The effects of gas inlet pressure on the average gas velocity and the distribution of particles were analyzed.More than 97%of the particles can be retained.The derived results,including average gas velocity,particle retention percentage,and distribution of particles with gas velocity,are being used to guide the experimental work in obtaining defect-free coatings for YSZ microspheres.展开更多
Sintering kinetics have been found to be effective in judging the evolution of ceramics.By using magnesium oxide-partially stabilized zirconia(Mg-PSZ)powder prepared by co-precipitation as raw materials,the evolution ...Sintering kinetics have been found to be effective in judging the evolution of ceramics.By using magnesium oxide-partially stabilized zirconia(Mg-PSZ)powder prepared by co-precipitation as raw materials,the evolution of densification and grain growth for Mg-PSZ ceramics were investigated.The results indicated that the densification of samples was mainly controlled by grain boundary diffusion in intermediate sintering stage.During the sintering process,the grain growth mechanisms included normal grain growth,abnormal grain growth and solid solution drag-controlled grain growth.Interestingly,the apparent activation energy for grain growth of Mg-PSZ ceramics is lower than that of ZrO_(2)–Y_(2)O_(3)ceramics in the solid solution drag-controlled grain grow process,which will cause grain to grow easily.The sintering kinetics and microstructure of Mg-PSZ ceramics were studied,and the kinetic equation of grain growth at different temperatures was established.The results show that the strength difference between Mg-PSZ and yttrium oxide-stabilized zirconia is closely related to the easy grain growth of Mg-PSZ ceramics.展开更多
The novel dental ceramics can be fabricated at lower temperatures when sol-gel derived lithium disilicate glass ceramics(LDGC)was used as an additive for yttria stabilized tetragonal zirconia polycrystalline(Y-TZP)cer...The novel dental ceramics can be fabricated at lower temperatures when sol-gel derived lithium disilicate glass ceramics(LDGC)was used as an additive for yttria stabilized tetragonal zirconia polycrystalline(Y-TZP)ceramics.The effect of LDGC on the sintering,mechanical,and translucent properties of Y-TZP ceramics was investigated in the present study.The results showed that the LDGC additive effectively improved the densification of Y-TZP at 1100℃,which was much lower than the sintering temperature for pure Y-TZP.When sintered at 1100℃,the Y-TZP with 1 wt%LDGC reached a relative density of 95.45%,and prossessed a flexural strength of 482.4 MPa and a fracture toughness of 5.94 MPa-m12.Moreover,its translucency was also improved.While,the addition of LDGC could result in an escape of yttrium atoms from the grain lattice of zirconia,which induced the tetragonal-monoclinic transformation of zirconia and abnormal growth of monoclinic grains.The escaped yttrium atoms diffused into the intergranular glass phase.The results indicated that the novel Y-TZP-LDGC ceramics has a great potential to be used for all-ceramic restorations.展开更多
文摘Partially stabilized zirconia ceramics were sintered using fine powder of ZrO 2 3mol%Y 2O 3 prepared by the chemical co precipitation method.The tetragonal to monoclinic phase transformation in ZrO 2 ceramics during the aging in boiling water and the effect of an applied stress of 100MPa were mainly investigated.The degradation of ZrO 2 ceramics is considered to be caused by the reaction between Y 2O 3 and H 2O,which leads to a decreasing in the stability of tetragonal phase of ZrO 2.It is found that the tensile stress improves the driving force of the phase transformation and accelerates the degradation while the compressive stress has no obvious effect on the degradation.
文摘Composite ceramics thermal barrier coatings(TBCs) are widely used in the aero-engines field due to their excellent thermal insulation, which improves the service life and durability of the inherent hot components. The most typical, successful and widely used TBCs material is yttria stabilized zirconia(YSZ). In this paper, fabrication methods, coating structures, materials, failure mechanism and major challenges of YSZ TBCs are introduced and reviewed. The research tendency is put forward as well. This review provides a good understanding of the YSZ TBCs and inspires researchers to discover versatile ideas to improve the TBCs systems.
基金Project supported by the National Defense Basic Scientific Research Program of China (K0504030206)
文摘Nanostructured yttria partially stabilized zirconia(YSZ) coatings were prepared by atmospheric plasma spraying(APS) using the conglomeration made by zirconia nanoparticle as the raw materials.The measurement methods,which consisted of scanning electron microscopy(SEM),transmission electron microscopy(TEM) and thermal cycling behavior,were used to character the morphology,composition and thermal oxidation behavior of the powder and the coatings.From the results,it was shown that the YSZ coating was the laminar structure,and the elements distribution in the bond and top coat were well-proportioned.The YSZ coatings were composed of fine grains with size ranging from 30 to 110 nm.The laminar layers with columnar grains were surrounded with unmelted parts of the nanostructured powder and some equiaxed grains.In the as-sprayed nanostructured zirconia coatings,there existed pores that were less than 1 μm.The cracks were observed on some of the crystal border.The cyclic oxidation experiment showed that the nanostructured coating had longer thermal cycling lifetime to exhibit the promising thermal cyclic oxidation resistance.The failure of the nanostructured TBC was similar to the failure of conventional APS TBC.
基金Project supported by National Science and Technology Support Project of China(2012BAB10B11)Rare-earth Adjustment Up grade Projects of Ministry of Industry and Information Technology of China
文摘Scandia stabilized zirconia powder (ScSZ) was first synthesized by a microwave-hydrothermal method. The crystalline and aggregated particle sizes were investigated by means of X-ray diffraction (XRD), Raman, scanning electron microscopy (SEM) and transmission electron microscopy (TEM). Weakly agglomerated and well crystallized ScSZ powder was prepared by microwave-heating to 150 ℃ and 2.5 h. The structure of the ScSZ powder changed from a tetragonal to a cubic phase, and accordingly, the powder conductivity was increased from 90.55 to 120.56 ms/cm by the introduction of the mineralizer solutions (KOH+K2CO3) during the microwave-hydrothermal processing.
文摘Yttria stabilized zirconia(YSZ)film has been screen printed and sintered on a rigid substrate.The constrained sintering caused the formation of multiple microcracks and most critically large“blister”defects.The morphology of such defects has been characterized by scanning electron microscopy(SEM).It was revealed that the film surface exhibits noticeable roughness.Microhardness testing revealed little variation in green density distribution.Rheological measurement,however,showed that some agglomerations are present in the YSZ ink.The existence of agglomerations in the screen printing ink in combination with debonding at the film/substrate interface is potentially the cause for the formation of blister defects.
文摘Fused materials from ZrO2 stabilized by CaO or MgO, or the combined additive consisting of CaO and MgO are made. With using chemical, petrographic, X-ray phase and electron microscopic researches the main characteristics of these materials are determined. It is shown that, the materials of all compositions have low water absorption; they are characterized by equal struc-ture. The materials stabilized by the combined additive consisting of CaO and MgO are presented by generally the cubic phase and a small amount of tetragonal and monoclinic ZrO2 phases. Depending on CaO: MgO ratio in the materials the tetragonal ZrO2 phase settles down in a cubic matrix in the form of separate grains, and sites of net like structure in the form of a "woven" interlacing (2.9% of CaO and 2. 6% of MgO ). An influence of the above mentioned fused stabilized ZrO2 materials and quantity of monoclinic zirconia, on the forming of zirconia mix on a phosphate bond and properties of" .fired samples is studied. The samples from mix based on ZrO2 stabilized by the combined additive consisting of 2.9% CaO and 2.6% MgO with 20% of monoclinic Zr02 are characterized by the highest properties: after .firing at 1 580 ~C open porosity of 14. 3% - 14. 8%, apparent density of 4. 67 -4. 69 g · cm^-5, cold crushing strength of 62 - 68 MPa, thermal shock resistance ( 1 300℃←→air) of 15 thermal cycles, linear growth of 0. 2%. The manufacturing technology of powders mix-ture for ramming mix based on the new fused material .from ZrO2 stabilized by the combined additive is developed and its production is mastered. From this mixture the large-size, shaped products on the phosphate bond are made at one carbon black production plant, which are installed in the combustion chamber of the carbon black production reactor.
基金funded by the National Natural Science Foundation of China(51372193)the Natural Science Basic Research Plan in the Shaanxi Province of China(2014JM6224)
文摘The mechanism of grain fracturing in a zirconia metering nozzle used in the continuous casting process was studied. The phase composition, microstructure, and chemical composition of the residual samples were studied using an X-ray fluorescence analyzer, scanning electron microscope, and electron probe. Results revealed that the composition, structure, and mineral phase of the original layer, transition layer, and affected layer of the metering nozzle differed because of stabilizer precipitation and steel slag permeation. The stabilizer MgO formed low-melting phases with steel slag and impure SiO2 on the boundaries(pores) of zirconia grains; consequently, grain fracturing occurred and accelerated damage to the metering nozzle was observed.
基金Supported by National Natural Science Foundation of China(Grant No.51172033)Fundamental Research Funds for the Central Universities,China(Grant Nos.3132014078,3132014323)
文摘How to control the quality of the coatings has become a major problem during the plasma spraying. Because nozzle contour has a great influence on the characteristic of the plasma jet, two kinds of plasma torches equipped with a standard cylindrical nozzle and a converging-diverging nozzle are designed for low pressure plasma spraying(LPPS) and very low pressure plasma spraying(VLPPS). Yttria stabilized zirconia(YSZ) coatings are obtained in the reducing pressure environment. The properties of the plasma jet without or with powder injection are analyzed by optical emission spectroscopy, and the electron temperature is calculated based on the ratio of the relative intensity of two Arlspectral lines. The results show that some of the YSZ powder can be vaporized in the low pressure enlarged plasma jet, and the long anode nozzle may improve the characteristics of the plasma jet. The coatings deposited by LPPS are mainly composed of the equiaxed grains and while the unmelted powder particles and large scalar pores appear in the coatings made by VLPPS. The long anode nozzle could improve the melting of the powders and deposition efficiency, and enhance the coatings' hardness. At the same time, the long anode nozzle could lead to a decrease in the overspray phenomenon. Through the comparison of the two different size's nozzle, the long anode is much more suitable for making the YSZ coatings.
基金Funded by the National Natural Science Foundation of China (NSFC)(No. 50730004)the New Century Elitist Project (No. NCET-06-0203)
文摘The properties of yttria stabilized zirconia(YSZ) related to the sintering process were discussed.YSZ nano-powders about 40-100 nm as raw material,the sub-micrometer grain sizes such as 0.4-3 μm in YSZ were gotten by sintering process at 1300 ℃,which was performed at 1000 ℃ for 2 h,then raised the temperature at the rate of 50 ℃ / h to 1400 ℃,then decreased directly to 1300 ℃ in 30 minutes,finally at 1300 ℃ for 5-20 hours.The ratio of bigger grain size becomes larger as the holding time increasing at 1300 ℃.The grains less than 1 μm are about 50%,eg,43.2%,52.2% and 51.1% related to 1300 ℃ holding 5 hours,8 hours and 10 hours,respectively.As YSZ grain size became small,the electrical conductivities did not decrease,even increased,about 0.20 s/cm at 1000 ℃.The reduced sintering temperature and time were benefited to co-fire with the electrodes in electrode-supported SOFCs.
文摘Homogeneous (ZrO_2)_(0.92)(Sc_2O_3)_(0.08) solid solution in fluorite cubic structure was prepared from the gels with altered molar ratios of citric acid (CA) to metal ions (M) and ethylene glycol (EG) via a polymerization route (Pechini method). Due to the enhanced chemical homogeneity (high level of mixing of metal ions and ligands) in the polymeric gels, Sc-doped zirconia can be crystallized at temperatures as low as 400 ℃. During the evolution from amorphous gel to the crystallized (ZrO_2)_(0.92)(Sc_2O_3)_(0.08) fine powder, the bonding nature between carboxylate groups and Zr/Sc cations changed: unidentate→bridging→ionic upon calcination. The molar ratios of CA/M (1~4) and CA/EG (0.2~4) were demonstrated to affect the thermal behavior of the gels and thus the particle properties of the derived nanoparticulate oxide powders (including particle size and surface area). The as-sintered sample compacted from the nanosized powders prepared by calcining the gel with the highest content of organics (CA/M=4 and CA/EG=0.2) exhibited the best sinterability and the highest oxide ion conductivity.
文摘The effect of subzero treatment on the microstructure and mechanical properites of Y_2O_3- ZrO_2 ceramic have been investigated by TEM,X-ray diffraction and test of mechanical properties.It was shown that the microstructre of 3Y-PSZ after subzero treatment by liquid nitrogen exhibits very long and parallel laths of m-phase and some microcracks around the larger and finer lath of m-phase may be discovered.Suitable subzero treatment can improve the strength and toughness of Y-PSZ efficiently because of decreasing the stability of t-phase and incresing the amount of t-m transformation when exerting a stress.However,when the time of subzero treatment exceeds,the over aging effect may arise.which can decrease the strength and toughness of the material.
文摘The effects of Y_2O_3 adding methods (i.e.,co-precipitated and mixed) on the microstructure and properties of alumina-strengthened ytrria-stabilized tetragonal zirconia polycrystal (ASZ) were investigated. CYASZ and MYASZ were made by different adding method of Y_2O_3,co-precipitated and mixed,respectively. The results show that CYASZ is of uniform microstructure with fine grain size,however,MYASZ is of inhomogeneous microstructure due to the inhomogeneous distribution of ytrria. Comparing with CYASZ,the density and the strength of MYASZ are decreased,but the toughness is changed only a little. Under sliding wear test,the wear resistance of CYASZ is better than that of MYASZ.
基金supported by the Office of Nuclear Energy of Department of Energy(grant No.DE-NE0008807).
文摘Polysiloxane coatings on yttria stabilized zirconia(YSZ)microspheres of 500μm were simulated in a spout fluidized bed coater using Multiphase Flow with Interface Exchange-Discrete Element Modelling(MFiX-DEM).Two different coater configurations were developed to study the influence of gas velocity and its distribution on particle dynamics.The presence of the Wurster tube not only enhances the dis-tribution but also increases the overall residence time of the particles.Investigations were also carried out with different Wurster tube positions(normal,10%and 20%lowered from its initial position).Among these,20%lowered Wurster tube position demonstrated the most effective coating process.The effects of gas inlet pressure on the average gas velocity and the distribution of particles were analyzed.More than 97%of the particles can be retained.The derived results,including average gas velocity,particle retention percentage,and distribution of particles with gas velocity,are being used to guide the experimental work in obtaining defect-free coatings for YSZ microspheres.
基金The work has been supported by the National Key Research and Development Program of China(No.2017YFB0310401)National Natural Science Foundation of China(Nos.U1908227 and U20A20239).
文摘Sintering kinetics have been found to be effective in judging the evolution of ceramics.By using magnesium oxide-partially stabilized zirconia(Mg-PSZ)powder prepared by co-precipitation as raw materials,the evolution of densification and grain growth for Mg-PSZ ceramics were investigated.The results indicated that the densification of samples was mainly controlled by grain boundary diffusion in intermediate sintering stage.During the sintering process,the grain growth mechanisms included normal grain growth,abnormal grain growth and solid solution drag-controlled grain growth.Interestingly,the apparent activation energy for grain growth of Mg-PSZ ceramics is lower than that of ZrO_(2)–Y_(2)O_(3)ceramics in the solid solution drag-controlled grain grow process,which will cause grain to grow easily.The sintering kinetics and microstructure of Mg-PSZ ceramics were studied,and the kinetic equation of grain growth at different temperatures was established.The results show that the strength difference between Mg-PSZ and yttrium oxide-stabilized zirconia is closely related to the easy grain growth of Mg-PSZ ceramics.
基金supported by the Shanghai Committee of Science and Technology,China(No.17441904100).
文摘The novel dental ceramics can be fabricated at lower temperatures when sol-gel derived lithium disilicate glass ceramics(LDGC)was used as an additive for yttria stabilized tetragonal zirconia polycrystalline(Y-TZP)ceramics.The effect of LDGC on the sintering,mechanical,and translucent properties of Y-TZP ceramics was investigated in the present study.The results showed that the LDGC additive effectively improved the densification of Y-TZP at 1100℃,which was much lower than the sintering temperature for pure Y-TZP.When sintered at 1100℃,the Y-TZP with 1 wt%LDGC reached a relative density of 95.45%,and prossessed a flexural strength of 482.4 MPa and a fracture toughness of 5.94 MPa-m12.Moreover,its translucency was also improved.While,the addition of LDGC could result in an escape of yttrium atoms from the grain lattice of zirconia,which induced the tetragonal-monoclinic transformation of zirconia and abnormal growth of monoclinic grains.The escaped yttrium atoms diffused into the intergranular glass phase.The results indicated that the novel Y-TZP-LDGC ceramics has a great potential to be used for all-ceramic restorations.