A series of improvements in prolonging the AOD refractory lining life in Baosteel are introduced and analyzed in this paper,including modification of the AOD shell shape, adjustment of the top slag components and sele...A series of improvements in prolonging the AOD refractory lining life in Baosteel are introduced and analyzed in this paper,including modification of the AOD shell shape, adjustment of the top slag components and selection of the side-blowing tuyeres. Firstly,the layout of side-blow tuyeres was altered with the angle between each two tuyeres being 22.5° instead of the original 18° ,and the connection of the outside steel shell in the side-blow area was modified from the former platform shape with great stress concentration into a new smooth circle shape. Secondly,the slag components were changed from the former CaO-FeO-SiO: system to the CaO-MgO-SiO2 system. Besides, the basicity of the top slag was kept higher than 1.8 ,and the MgO content in the slag was kept within the range of 8% - 12%. Finally,tuyeres with an inner diameter 13% smaller than that of the original tuyeres were used. Based on these research and optimization work,the thermodynamics and kinetics in the AOD refining bath has been improved markedly, and the campaign of the AOD has been prolonged from 45 heats at the beginning of its start-up to the current 185 heats. Meanwhile,the yield of chromium alloy and the decarburization efficiency have also been improved.展开更多
This paper analyzes the technology for clean steel production in modern iron and steel plant,a philosophy with production efficiency,manufacturing cost and product performance in its core.It also makes a review on fun...This paper analyzes the technology for clean steel production in modern iron and steel plant,a philosophy with production efficiency,manufacturing cost and product performance in its core.It also makes a review on functions of high-efficiency,low-cost and high-quality steel products manufactured by the new generation iron and steel plant,in combination with the study on design of steelmaking-continuous casting process of Shougang Jingtang iron and steel Plant.By applying precise and dynamic design system to optimize and allocate systems and working procedures of hot metal pretreatment,converter smelting,secondary refining,continuous casting process,etc,a platform of high-efficiency,low-cost and high-quality clean steel production is built.展开更多
Based on the current process and equipment conditions of No.3 steelmaking and continuous rolling plant, which consists of desulphurization and slag skimming of hot metal, 260t combined blown BOF, rimmed steel tapping ...Based on the current process and equipment conditions of No.3 steelmaking and continuous rolling plant, which consists of desulphurization and slag skimming of hot metal, 260t combined blown BOF, rimmed steel tapping with slag stopping process, RH-TB vacuum treatment process and medium thin slab continuous casting, the methods for improving cleanliness of IF steel in BOF smelting, RH vacuum treatment and continuous casting were investigated. According to results of theoretical analysis and experiments, a series of quality controlling schemes were proposed for improving cleanliness of IF steel via controlling chemical composition, T[O] content, tapping temperature, shrouded casting and controlling stability of continuous casting.展开更多
文摘A series of improvements in prolonging the AOD refractory lining life in Baosteel are introduced and analyzed in this paper,including modification of the AOD shell shape, adjustment of the top slag components and selection of the side-blowing tuyeres. Firstly,the layout of side-blow tuyeres was altered with the angle between each two tuyeres being 22.5° instead of the original 18° ,and the connection of the outside steel shell in the side-blow area was modified from the former platform shape with great stress concentration into a new smooth circle shape. Secondly,the slag components were changed from the former CaO-FeO-SiO: system to the CaO-MgO-SiO2 system. Besides, the basicity of the top slag was kept higher than 1.8 ,and the MgO content in the slag was kept within the range of 8% - 12%. Finally,tuyeres with an inner diameter 13% smaller than that of the original tuyeres were used. Based on these research and optimization work,the thermodynamics and kinetics in the AOD refining bath has been improved markedly, and the campaign of the AOD has been prolonged from 45 heats at the beginning of its start-up to the current 185 heats. Meanwhile,the yield of chromium alloy and the decarburization efficiency have also been improved.
文摘This paper analyzes the technology for clean steel production in modern iron and steel plant,a philosophy with production efficiency,manufacturing cost and product performance in its core.It also makes a review on functions of high-efficiency,low-cost and high-quality steel products manufactured by the new generation iron and steel plant,in combination with the study on design of steelmaking-continuous casting process of Shougang Jingtang iron and steel Plant.By applying precise and dynamic design system to optimize and allocate systems and working procedures of hot metal pretreatment,converter smelting,secondary refining,continuous casting process,etc,a platform of high-efficiency,low-cost and high-quality clean steel production is built.
文摘Based on the current process and equipment conditions of No.3 steelmaking and continuous rolling plant, which consists of desulphurization and slag skimming of hot metal, 260t combined blown BOF, rimmed steel tapping with slag stopping process, RH-TB vacuum treatment process and medium thin slab continuous casting, the methods for improving cleanliness of IF steel in BOF smelting, RH vacuum treatment and continuous casting were investigated. According to results of theoretical analysis and experiments, a series of quality controlling schemes were proposed for improving cleanliness of IF steel via controlling chemical composition, T[O] content, tapping temperature, shrouded casting and controlling stability of continuous casting.