CFD analysis of a CiADS fuel assembly during the steam generator tube rupture accident based on the LBEsteamEulerFoam

Steam generator tube rupture(SGTR) accident is an important scenario needed to be considered in the safety analysis of lead-based fast reactors. When the steam generator tube breaks close to the main pump, water vapor will enter the reactor core, resulting in a two-phase flow of heavy liquid metal and water vapor in fuel assemblies. The thermal-hydraulic problems caused by the SGTR accident may seriously threaten reactor core's safety performance. In this paper, the open-source CFD calculation software OpenFOAM was used to encapsulate the improved Euler method into the self-developed solver LBEsteamEulerFoam. By changing different heating boundary conditions and inlet coolant types, the two-phase flow in the fuel assembly with different inlet gas content was simulated under various accident conditions. The calculation results show that the water vapor may accumulate in edge and corner channels. With the increase in inlet water vapor content, outlet coolant velocity increases gradually. When the inlet water vapor content is more than 15%, the outlet coolant temperature rises sharply with strong temperature fluctuation. When the inlet water vapor content is in the range of 5–20%, the upper part of the fuel assembly will gradually accumulate to form large bubbles. Compared with the VOF method, Euler method has higher computational efficiency. However, Euler method may cause an underestimation of the void fraction, so it still needs to be calibrated with future experimental data of the two-phase flow in fuel assembly.

Verification of Integrity of Steam Generator Tubes by Pressure Testing

This paper assessed the benefit of the in-situ pressure test to support steam generator tube integrity assessment and reviewed a conservatism of currently applied structural integrity assessment methodology against defected tubes. According to the steam generator program requirement, condition monitoring assessment was performed to the all detected flaws. For condition monitoring assessments, the limiting structural integrity requirement should be demonstrated for all detected degraded tubes at a probability of at least 0.95 at 50% confidence. Some flaws were slightly exceeded the structural integrity threshold values of the condition monitoring performance limits using analytical method. As a direct evaluation of tube integrity with degraded tubes, in-situ pressure testing performed on some selected flaws and passed all proof and leakage test criteria with no leakage. From this pressure testing, the authors have verified that degraded tubes met a specified value containing a defined safety margins. Also, the authors have confirmed that existing structural assessment methodology has enough margins to retain integrity of steam generator tubes.

High-efficiency inspecting method for mobile robots based on task planning for heat transfer tubes in a steam generator

Many heat transfer tubes are distributed on the tube plates of a steam generator that requires periodic inspection by robots.Existing inspection robots are usually involved in issues:Robots with manipulators need complicated installation due to their fixed base;tube mobile robots suffer from low running efficiency because of their structural restricts.Since there are thousands of tubes to be checked,task planning is essential to guarantee the precise,orderly,and efficient inspection process.Most in-service robots check the task tubes using row-by-row and column-bycolumn planning.This leads to unnecessary inspections,resulting in a long shutdown and affecting the regular operation of a nuclear power plant.Therefore,this paper introduces the structure and control system of a dexterous robot and proposes a task planning method.This method proceeds into three steps:task allocation,base position search,and sequence planning.To allocate the task regions,this method calculates the tool work matrix and proposes a criterion to evaluate a sub-region.And then all tasks contained in the sub-region are considered globally to search the base positions.Lastly,we apply an improved ant colony algorithm for base sequence planning and determine the inspection orders according to the planned path.We validated the optimized algorithm by conducting task planning experiments using our robot on a tube sheet.The results show that the proposed method can accomplish full task coverage with few repetitive or redundant inspections and it increases the efficiency by 33.31% compared to the traditional planning algorithms.

Experimental investigation on pressure-buildup characteristics of a water lump immerged in a molten lead pool

Motivated to understand the pressure-buildup characteristics in a circumstance of a water droplet immerged inside a heavy liquid metal pool,which is a key phenomenon during a Steam Generator Tube Rupture accident of Lead-cooled Fast Reactor,many experiments have been conducted by injecting water lumps into a molten lead pool at Sun Yat-sen University.In order to deepen the understanding of the influence of melt material,this lead experiment was compared with a Lead-Bismuth-Eutectic(LBE)experiment in the literature.For both experiments,a steam explosion occurred in a small part of the experi-mental runs,which generally leads to strengthened pressure buildup.Regarding the non-explosion experimental cases,the impact of all parameters employed in lead experiments(i.e.,water lump volume,water lump shape,molten pool depth,and temperature of water and melt)on the pressure buildup is non-negligible and similar to that in our previous experiments using LBE.Notably,limited pressure buildup with an increase in water lump volume was also observed.A slightly more violent pressure buildup tends to appear in the lead experiments than in the LBE experiments under the same experimental conditions,which may be due to the higher thermal conductivity of lead than of LBE.In a few experimental runs with a relatively low melt temperature close to the melting point of lead,local solidification of liquid lead was observed,restricting pressure buildup.For the lead and LBE experiments,the calculated melt kinetic energy conversion efficiencyηhas a relatively small value(not exceeding 1.6%),and theηvalues have an overall positive correlation with the impulse on the molten pool.

Two Phase Flow Stability in the HTR-10 Steam Generator

A 10MW High Temperature Gas Cooled Reactor (HTR-10) designed by the Institute of Nuclear Energy Technology (INET) is now being constructed. The steam generator (SG) in the HTR-10 is one of the most important components for reactor safety. The thermal-hydraulic performance of the SG was investigated. A full scale HTR-10 Steam Generator Two Tube Engineering Model Test Facility (SGTM-10) was installed and tested at INET. This paper describes the SGTM-10 thermal hydraulic experimental system in detail. The SGTM-10 simulates the actual thermal and structural parameters of the HTR-10. The SGTM-10 includes three separated loops: the primary helium loop, the secondary water loop, and the tertiary cooling water loop. Two parallel tubes are arranged in the test assembly. The main experimental equipment is shown in the paper. Expermental results are given illustrating the effects of the outlet pressures, the heating power, and the inlet subcooling.