In order to enhance external hardness and strength, a large-scale hydraulic gate track should go through heat treatment. The current design method of hydraulic gate wheels and tracks is based on Hertz contact linear e...In order to enhance external hardness and strength, a large-scale hydraulic gate track should go through heat treatment. The current design method of hydraulic gate wheels and tracks is based on Hertz contact linear elastic theory, and does not take into account the changes in mechanical properties of materials caused by heat treatment. In this study, the heat treatment parameters were designed and analyzed according to the bearing mechanisms of the wheel and track. The quenching process of the track was simulated by the ANSYS program, and the temperature variation, residual stress, and deformation were obtained and analyzed. The metallurgical structure field after heat treatment was predicted by the method based on time-temperatuxe-transformation （TTT） curves. The results show that the analysis method and designed track heat treatment process are feasible, and can provide a reference for practical projects.展开更多
A new double-arch structure for the gate used as tidal barrage and sluice was adopted in Caoe River Dam in China. It was a spatial structure made up of the right arch, the invert arch, the chord, etc., and was designe...A new double-arch structure for the gate used as tidal barrage and sluice was adopted in Caoe River Dam in China. It was a spatial structure made up of the right arch, the invert arch, the chord, etc., and was designed to bear bilateral loads. To research the cyclic behavior of the new double-arch structure, a scale-model cyclic test was conducted. First, the test setup and test method were presented in detail, and according to the test results, the cyclic behavior and failure characteristics of this structure were discussed. Then by analyzing the test cyclic envelope curve, it was found the curve was divided into three stages: the elastic stage, the local plastic stage and the failure stage at the local yield point and structural yield point. The gate model has local yield strength and structural yield strength, with both their values being bigger than that of the designing load. Therefore, the gate is safe enough for the projects. At last, dynamic property of the gate was analyzed considering additional mass of the water. It was found that the tidal bore shock would not cause resonance vibration of the gate.展开更多
Trends in today' s steel production show increasing demands for highly-sophisticated steel grades. Therefore,the steel industry will eventually be required to install best performing technologies to meet governmen...Trends in today' s steel production show increasing demands for highly-sophisticated steel grades. Therefore,the steel industry will eventually be required to install best performing technologies to meet governmental specifications designed to significantly reduce environmental emissions.Such efforts are supported by innovative new solutions in the entire steel making process.One process that will need to be addressed is the cleanliness of the steel in the liquid steel phase,especially during the BOF-tapping process. The new converter gate(CG)(Fig.1) best supports the slide gate tapping technology for converters in terms of clean steel,productivity,yield and availability-at reduced costs. The CG gate introduces a unique feature for converter slide gates:The bottom plate can be exchanged while the gate remains mounted on the converter.This new feature allows for an increased utilisation of the refractory parts and a significant reduction of the downtime of the converter.This 'designed efficiency' is achieved with a refractory set consisting of three identical plates-two bottom plates and one slider plate-and a nozzle.A number of other improvements such as automatic cylinder coupling using the Interstop SNAP technology and a two step tensioning system have also been implemented. The new system is designed to meet minimal space requirements and therefore will adapt to most BOF shops.To perform preparation,service and maintenance work the modular CG gate can be dismounted from the converter and simultaneously replaced by a ready-to-use unit.The degree of automation for dismounting and mounting as well as for off-line preparation has been enhanced and reduces manual efforts. This paper provides a solution to the obvious trend towards efficient and controlled production of clean steel,in general,and especially at BOF shops.Moreover,it specifically describes the operational results of this innovative BOF tapping equipment at Salzgitter Flachstahl GmbH,Germany.展开更多
基金supported by the National Natural Science Foundation of China(Grant No.50979031)
文摘In order to enhance external hardness and strength, a large-scale hydraulic gate track should go through heat treatment. The current design method of hydraulic gate wheels and tracks is based on Hertz contact linear elastic theory, and does not take into account the changes in mechanical properties of materials caused by heat treatment. In this study, the heat treatment parameters were designed and analyzed according to the bearing mechanisms of the wheel and track. The quenching process of the track was simulated by the ANSYS program, and the temperature variation, residual stress, and deformation were obtained and analyzed. The metallurgical structure field after heat treatment was predicted by the method based on time-temperatuxe-transformation （TTT） curves. The results show that the analysis method and designed track heat treatment process are feasible, and can provide a reference for practical projects.
基金Project supported by the Research Foundation for the DoctoralProgram of Higher Education of China (No. 20050335097)Caoe River Dam Investment Ltd., China
文摘A new double-arch structure for the gate used as tidal barrage and sluice was adopted in Caoe River Dam in China. It was a spatial structure made up of the right arch, the invert arch, the chord, etc., and was designed to bear bilateral loads. To research the cyclic behavior of the new double-arch structure, a scale-model cyclic test was conducted. First, the test setup and test method were presented in detail, and according to the test results, the cyclic behavior and failure characteristics of this structure were discussed. Then by analyzing the test cyclic envelope curve, it was found the curve was divided into three stages: the elastic stage, the local plastic stage and the failure stage at the local yield point and structural yield point. The gate model has local yield strength and structural yield strength, with both their values being bigger than that of the designing load. Therefore, the gate is safe enough for the projects. At last, dynamic property of the gate was analyzed considering additional mass of the water. It was found that the tidal bore shock would not cause resonance vibration of the gate.
文摘Trends in today' s steel production show increasing demands for highly-sophisticated steel grades. Therefore,the steel industry will eventually be required to install best performing technologies to meet governmental specifications designed to significantly reduce environmental emissions.Such efforts are supported by innovative new solutions in the entire steel making process.One process that will need to be addressed is the cleanliness of the steel in the liquid steel phase,especially during the BOF-tapping process. The new converter gate(CG)(Fig.1) best supports the slide gate tapping technology for converters in terms of clean steel,productivity,yield and availability-at reduced costs. The CG gate introduces a unique feature for converter slide gates:The bottom plate can be exchanged while the gate remains mounted on the converter.This new feature allows for an increased utilisation of the refractory parts and a significant reduction of the downtime of the converter.This 'designed efficiency' is achieved with a refractory set consisting of three identical plates-two bottom plates and one slider plate-and a nozzle.A number of other improvements such as automatic cylinder coupling using the Interstop SNAP technology and a two step tensioning system have also been implemented. The new system is designed to meet minimal space requirements and therefore will adapt to most BOF shops.To perform preparation,service and maintenance work the modular CG gate can be dismounted from the converter and simultaneously replaced by a ready-to-use unit.The degree of automation for dismounting and mounting as well as for off-line preparation has been enhanced and reduces manual efforts. This paper provides a solution to the obvious trend towards efficient and controlled production of clean steel,in general,and especially at BOF shops.Moreover,it specifically describes the operational results of this innovative BOF tapping equipment at Salzgitter Flachstahl GmbH,Germany.
