Transverse cracks occur usually in repair welding for thick plate of high strength steel. It needs multiple times of repair welding. The quality of production and deliver deadline will be influenced. Therefore, it is ...Transverse cracks occur usually in repair welding for thick plate of high strength steel. It needs multiple times of repair welding. The quality of production and deliver deadline will be influenced. Therefore, it is very significant to investigate the cause and control of transverse crack in repair welding. In this paper, both ends restraint crack experiment is developed to produce delay transverse crack for high strength steel. Metallographic results show that four types of cracks are found in repair welding metal zone and heat affected zone. Large chevron transverse cracks are found in repair welding zone. Lots of micro transverse cracks are found in inter-layer repair welding metal zone, root HAZ and two ends of repair welding individually. The distribution character and formation mechanism of the transverse crack are further analyzed through hardness testing and residual stress measurement.展开更多
We investigated phase transition and precipitation of ultra-high strength steel(UHSS)in a new "short process" with controlled rolling and controlled cooling.Thermalexpansion test combined with metallographic obser...We investigated phase transition and precipitation of ultra-high strength steel(UHSS)in a new "short process" with controlled rolling and controlled cooling.Thermalexpansion test combined with metallographic observation was used to research the continuous cooling transformation(CCT)curve.Moreover,the microstructuraltransformation and precipitation law was revealed by morphologicalobservation and alloying elements by electron probe micro-analyzer(EPMA).Transmission electron microscopy(TEM)was utilized to analyze the composition and grain orientation of microstructure.The study showed that the measured criticaltransformation temperatures of Ac1 and Ac3 were 746 and 868 ℃,respectively.The CCT curve indicated that the undercooled austenite was transformed into proeutectoid ferrite and bainite with HV 520 in a broad range of cooling rate 0.1^(-1) ℃·s^(-1).When subjected to a cooling rate of 1 ℃·s^(-1),the undercooled austenite was divided into small-sized blocks by formed martensite.With further increase of cooling rate,micro-hardness increased dramatically,the microstructure of specimen was mainly lathe bainite(LB),granular bainite(GB),lath martensite(LM)and residualaustenite.By diffraction test analysis,it was identified that there was K-S orientation relationship between martensite and austenite for {110}_α//{111}_γ,{111}_α//{101}_γ.EPMA clearly showed that carbon diffused adequately due to staying for a long time at high temperature with a lower cooling rate of 2 ℃·s-1.Phase transition drive force was lower and the residualaustenite existed in the block form of Martensite austenite island(M-A).With the increase of cooling rate to 10 ℃·s^(-1),the block residualaustenite reduced,the carbon content of residualaustenite increased and α phase around the residualaustenite formed into a low carbon bainite form.展开更多
The interfacial shear property of steel-mushy aluminum bonding plate was studied, and the relationship between aluminum solid fraction and the interfacial shear strength of bonding plate was determined. The results sh...The interfacial shear property of steel-mushy aluminum bonding plate was studied, and the relationship between aluminum solid fraction and the interfacial shear strength of bonding plate was determined. The results showed that when aluminum solid fraction is 34.3 %, the maximum interfacial shear strength of bonding plate is 71 .0 MPa.展开更多
The pressing bonding of steel plate to QTi3.5-3.5 graphite slurry was conducted. Under the conditions of 530 ℃ for the preheat temperature of dies, 45% for the solid fraction of QTi3.5- 3.5 graphite slurry, 50 MPa fo...The pressing bonding of steel plate to QTi3.5-3.5 graphite slurry was conducted. Under the conditions of 530 ℃ for the preheat temperature of dies, 45% for the solid fraction of QTi3.5- 3.5 graphite slurry, 50 MPa for the pressure and 2 min for the pressing time, the relationship between the preheat temperature of steel plate and interfacial mechanical property of bonding plate was studied. The results show that when the preheat temperature of steel plate is lower titan 618 ℃ , the interfacial shear strength of bonding plate increases with the increasing of the preheat temperature of steel plate. When the preheat temperature of steel plate is higher than 618 ℃ , the interfacial shear strength decreases with the increasing of the preheat temperature of steel plate. When the preheat temperature of steel plate is 618 ℃ , the highest interfacial shear strength of bonding plate of 127.8 MPa can be got.展开更多
Conventional fusion arc welding of high-strength quenched and tempered steel can be improved through the use of non-conventional laser beam welding. This article presents the investigations of autogenous bead on plate...Conventional fusion arc welding of high-strength quenched and tempered steel can be improved through the use of non-conventional laser beam welding. This article presents the investigations of autogenous bead on plate and butt CO<sub>2</sub> Laser Welding (LW) of 7 mm thick high-strength quenched and tempered low alloy SM570 (JIS) steel plates. The influence of laser welding parameters, mainly welding speed, defocusing distance and shielding gas flow rate on the weld profile, i.e., weld zone penetration depth and width, microstructure and mechanical properties of welded joints was determined. All welded joints showed smooth and uniform weld beads free from superficial porosity and undercuts. The selected best welding conditions were a laser power of 5.0 kW, welding speed of 500 mm/min, argon gas shielding flow rate of 30 L/min and a defocusing distance of -0.5 mm. It was observed that these conditions gave complete penetration and minimized the width of the weld bead. The microstructure of the welded joints was evaluated by light optical microscopy. The weld metal (WM) and heat-affected zone (HAZ) near weld metal achieved maximum hardness (355 HV). The tensile fractured samples showed the ductile mode of failure and ultimate tensile strength of 580 MPa.展开更多
为合理调节或优化传统钢板剪力墙(steel plate shear wall,SPSW)的抗震性能,本文提出了一种新型的带圆形压痕的钢板剪力墙结构(steel plate shear wall with circle dents,SPSW-CD)。基于有限元方法系统研究了压痕孔径、压痕孔距、压痕...为合理调节或优化传统钢板剪力墙(steel plate shear wall,SPSW)的抗震性能,本文提出了一种新型的带圆形压痕的钢板剪力墙结构(steel plate shear wall with circle dents,SPSW-CD)。基于有限元方法系统研究了压痕孔径、压痕孔距、压痕深度、钢板厚度和钢材强度等参数对SPSW-CD抗侧性能的影响,提出了四边连接SPSW-CD抗侧刚度及水平承载力的简化计算公式。分析结果表明随着压痕孔径增加,SPSW-CD的初始抗侧刚度及水平承载力均呈降低趋势;压痕孔距及钢板厚度越大,SPSW-CD抗侧性能越优。随着钢材强度增加,SPSW-CD水平承载力呈明显的增大趋势,但对其抗侧刚度影响不明显。压痕深度对SPSW-CD抗侧性能的影响可忽略。SPSW-CD抗侧刚度及水平承载力计算公式计算误差均小于10%,研究成果可用于此类结构的工程设计。展开更多
基金Tbis research is supported by National Science Foundation (No. 51105252) and by Harbin Creative Talent Tec, hnology Foundation (No. 2010RFQXGO05) and by Heilongjiang Province Education Foundation (No. 20100503066).
文摘Transverse cracks occur usually in repair welding for thick plate of high strength steel. It needs multiple times of repair welding. The quality of production and deliver deadline will be influenced. Therefore, it is very significant to investigate the cause and control of transverse crack in repair welding. In this paper, both ends restraint crack experiment is developed to produce delay transverse crack for high strength steel. Metallographic results show that four types of cracks are found in repair welding metal zone and heat affected zone. Large chevron transverse cracks are found in repair welding zone. Lots of micro transverse cracks are found in inter-layer repair welding metal zone, root HAZ and two ends of repair welding individually. The distribution character and formation mechanism of the transverse crack are further analyzed through hardness testing and residual stress measurement.
基金Funded by the Scientifi c and Technological Research Program of Chongqing Municipal Education Commission(No.KJ1501324)the General Project of Chongqing Frontier and Applied Basic Research Project(No.cstc2015jcyj A90005)the Research Foundation of Chongqing University of Science and Technology(Nos.CK2013Z16&CK2014Z20)
文摘We investigated phase transition and precipitation of ultra-high strength steel(UHSS)in a new "short process" with controlled rolling and controlled cooling.Thermalexpansion test combined with metallographic observation was used to research the continuous cooling transformation(CCT)curve.Moreover,the microstructuraltransformation and precipitation law was revealed by morphologicalobservation and alloying elements by electron probe micro-analyzer(EPMA).Transmission electron microscopy(TEM)was utilized to analyze the composition and grain orientation of microstructure.The study showed that the measured criticaltransformation temperatures of Ac1 and Ac3 were 746 and 868 ℃,respectively.The CCT curve indicated that the undercooled austenite was transformed into proeutectoid ferrite and bainite with HV 520 in a broad range of cooling rate 0.1^(-1) ℃·s^(-1).When subjected to a cooling rate of 1 ℃·s^(-1),the undercooled austenite was divided into small-sized blocks by formed martensite.With further increase of cooling rate,micro-hardness increased dramatically,the microstructure of specimen was mainly lathe bainite(LB),granular bainite(GB),lath martensite(LM)and residualaustenite.By diffraction test analysis,it was identified that there was K-S orientation relationship between martensite and austenite for {110}_α//{111}_γ,{111}_α//{101}_γ.EPMA clearly showed that carbon diffused adequately due to staying for a long time at high temperature with a lower cooling rate of 2 ℃·s-1.Phase transition drive force was lower and the residualaustenite existed in the block form of Martensite austenite island(M-A).With the increase of cooling rate to 10 ℃·s^(-1),the block residualaustenite reduced,the carbon content of residualaustenite increased and α phase around the residualaustenite formed into a low carbon bainite form.
文摘The interfacial shear property of steel-mushy aluminum bonding plate was studied, and the relationship between aluminum solid fraction and the interfacial shear strength of bonding plate was determined. The results showed that when aluminum solid fraction is 34.3 %, the maximum interfacial shear strength of bonding plate is 71 .0 MPa.
基金Funded by the National Natural Science Foundation of China(No.50274047 and 50304001) Beijing Jiaotong University ScienceFoundation,andthe Ministry of Education Foundation
文摘The pressing bonding of steel plate to QTi3.5-3.5 graphite slurry was conducted. Under the conditions of 530 ℃ for the preheat temperature of dies, 45% for the solid fraction of QTi3.5- 3.5 graphite slurry, 50 MPa for the pressure and 2 min for the pressing time, the relationship between the preheat temperature of steel plate and interfacial mechanical property of bonding plate was studied. The results show that when the preheat temperature of steel plate is lower titan 618 ℃ , the interfacial shear strength of bonding plate increases with the increasing of the preheat temperature of steel plate. When the preheat temperature of steel plate is higher than 618 ℃ , the interfacial shear strength decreases with the increasing of the preheat temperature of steel plate. When the preheat temperature of steel plate is 618 ℃ , the highest interfacial shear strength of bonding plate of 127.8 MPa can be got.
文摘Conventional fusion arc welding of high-strength quenched and tempered steel can be improved through the use of non-conventional laser beam welding. This article presents the investigations of autogenous bead on plate and butt CO<sub>2</sub> Laser Welding (LW) of 7 mm thick high-strength quenched and tempered low alloy SM570 (JIS) steel plates. The influence of laser welding parameters, mainly welding speed, defocusing distance and shielding gas flow rate on the weld profile, i.e., weld zone penetration depth and width, microstructure and mechanical properties of welded joints was determined. All welded joints showed smooth and uniform weld beads free from superficial porosity and undercuts. The selected best welding conditions were a laser power of 5.0 kW, welding speed of 500 mm/min, argon gas shielding flow rate of 30 L/min and a defocusing distance of -0.5 mm. It was observed that these conditions gave complete penetration and minimized the width of the weld bead. The microstructure of the welded joints was evaluated by light optical microscopy. The weld metal (WM) and heat-affected zone (HAZ) near weld metal achieved maximum hardness (355 HV). The tensile fractured samples showed the ductile mode of failure and ultimate tensile strength of 580 MPa.
文摘为合理调节或优化传统钢板剪力墙(steel plate shear wall,SPSW)的抗震性能,本文提出了一种新型的带圆形压痕的钢板剪力墙结构(steel plate shear wall with circle dents,SPSW-CD)。基于有限元方法系统研究了压痕孔径、压痕孔距、压痕深度、钢板厚度和钢材强度等参数对SPSW-CD抗侧性能的影响,提出了四边连接SPSW-CD抗侧刚度及水平承载力的简化计算公式。分析结果表明随着压痕孔径增加,SPSW-CD的初始抗侧刚度及水平承载力均呈降低趋势;压痕孔距及钢板厚度越大,SPSW-CD抗侧性能越优。随着钢材强度增加,SPSW-CD水平承载力呈明显的增大趋势,但对其抗侧刚度影响不明显。压痕深度对SPSW-CD抗侧性能的影响可忽略。SPSW-CD抗侧刚度及水平承载力计算公式计算误差均小于10%,研究成果可用于此类结构的工程设计。