Cold-rolled thin strip steel of high flatness quality undergoes multistage deformation during tension leveling. Thus, the parameters of set-up and manipulating are more difficult. With the aid of FE code MSC. MARC, th...Cold-rolled thin strip steel of high flatness quality undergoes multistage deformation during tension leveling. Thus, the parameters of set-up and manipulating are more difficult. With the aid of FE code MSC. MARC, the tension leveling process of thin strip steel was numerically simulated. Concentrating on the influence of the roll intermeshes in 2# anti-cambering on the distribution and magnitude of residual stresses in leveled strip steel, several experiments were clone with the tension leveler based on the results from the simulation. It was found from the simulation that the magnitude of longitudinal residual stresses in the cross-section of the leveled strip steel regularly presents obvious interdependence with the roll intermeshes in 2# anti-cambering. In addition, there is a steady zone as the longitudinal residual stresses of the surface layers in leveled strip steel vary with the roll intermeshes of 2# anticambering, which is of importance in the manipulation of tension levelers. It was also found that the distribution of strains and stresses across the width of strip steel is uneven during leveling or after removing the tension loaded upon the strip, from which it was found that 3D simulation could not be replaced by 2D analysis because 2D analysis in this case cannot represent the physical behavior of strip steel deformation during tension leveling.展开更多
The measurement and control of the molten steel level are studied, which affect the quality of strip surface in strip casting. A system of molten steel measurement with a CCD (Charge Coupled Devices) sensor is designe...The measurement and control of the molten steel level are studied, which affect the quality of strip surface in strip casting. A system of molten steel measurement with a CCD (Charge Coupled Devices) sensor is designed, real-time measured data are given and its precision is analyzed. The level fluctuation model is derived, and an adaptive fuzzy-PID controller with supervisory control (AFPS) is proposed. The stability of the system is proved using Lyapunov theorem, and the simulation results are given when the model, the casting speed and the roll gap change. It is suggested that this kind of coupled nonlinear and time varying system is stable and robust using the designed AFPS controller.展开更多
An intelligent fuzzy-PID controller consisting of fuzzy logic controller and PID controller was developed to control the molten steel level of twin-roll strip caster.Additionally,a feedforward differential PID control...An intelligent fuzzy-PID controller consisting of fuzzy logic controller and PID controller was developed to control the molten steel level of twin-roll strip caster.Additionally,a feedforward differential PID controller was used for stopper position control in order to avoid differential kick.It is proved by simulation that the proposed intelligent controller is able to obtain zero steady state error asymptotically and the control system is robust due to its fuggy behavior of the controller.展开更多
Confirmation of basic technological parameters of tension levellers is the most important factor of leveling strip. Up to now, most factories have used experts’ experience to decide these parameters, without any esta...Confirmation of basic technological parameters of tension levellers is the most important factor of leveling strip. Up to now, most factories have used experts’ experience to decide these parameters, without any established rule to follow. For better quality of strip, a valid method is needed to decide technological parameters precisely and reasonably. In this paper, a method is used based on neural network and genetic algorithm. Neural network has a good ability to extract rules from work process of tension levellers. Then using neural network, which has learned from a lot of working samples, to be the evaluation of fitness, genetic algorithm could easily find the best or better technological parameters. At the end of this paper, examinations are given to show the effect of this method.展开更多
This paper offers systematic analysis and in-depth research on the surface rust problem of cold-rolled bell-type annealing strip products.The defect characteristics,occurrence rules,generation mechanism,and influencin...This paper offers systematic analysis and in-depth research on the surface rust problem of cold-rolled bell-type annealing strip products.The defect characteristics,occurrence rules,generation mechanism,and influencing factors of surface rust are presented.This research employed a cold-rolled bell-type furnace annealing unit in a coastal steel factory as an example and conducted production process tests,on-site production tests,scanning electron microscopy,energy spectrum analysis,MINITAB statistical analysis,etc.Moreover,six significant influencing factors and their rules were studied:the cooling time of the final cooling table,the storage time of the intermediate storage,the temperature setting of the intermediate storage,the temperature of leveling liquid,the purging pressure of leveling machine,and the dust in the environment.展开更多
基金Item Sponsored by Korea Research Foundation (KRF-2004-005-D00111)
文摘Cold-rolled thin strip steel of high flatness quality undergoes multistage deformation during tension leveling. Thus, the parameters of set-up and manipulating are more difficult. With the aid of FE code MSC. MARC, the tension leveling process of thin strip steel was numerically simulated. Concentrating on the influence of the roll intermeshes in 2# anti-cambering on the distribution and magnitude of residual stresses in leveled strip steel, several experiments were clone with the tension leveler based on the results from the simulation. It was found from the simulation that the magnitude of longitudinal residual stresses in the cross-section of the leveled strip steel regularly presents obvious interdependence with the roll intermeshes in 2# anti-cambering. In addition, there is a steady zone as the longitudinal residual stresses of the surface layers in leveled strip steel vary with the roll intermeshes of 2# anticambering, which is of importance in the manipulation of tension levelers. It was also found that the distribution of strains and stresses across the width of strip steel is uneven during leveling or after removing the tension loaded upon the strip, from which it was found that 3D simulation could not be replaced by 2D analysis because 2D analysis in this case cannot represent the physical behavior of strip steel deformation during tension leveling.
文摘The measurement and control of the molten steel level are studied, which affect the quality of strip surface in strip casting. A system of molten steel measurement with a CCD (Charge Coupled Devices) sensor is designed, real-time measured data are given and its precision is analyzed. The level fluctuation model is derived, and an adaptive fuzzy-PID controller with supervisory control (AFPS) is proposed. The stability of the system is proved using Lyapunov theorem, and the simulation results are given when the model, the casting speed and the roll gap change. It is suggested that this kind of coupled nonlinear and time varying system is stable and robust using the designed AFPS controller.
基金Item Sponsored by National Natural Science Foundation of China(59995440)State Key Fundamental Research Project of China(G2000067208-4)
文摘An intelligent fuzzy-PID controller consisting of fuzzy logic controller and PID controller was developed to control the molten steel level of twin-roll strip caster.Additionally,a feedforward differential PID controller was used for stopper position control in order to avoid differential kick.It is proved by simulation that the proposed intelligent controller is able to obtain zero steady state error asymptotically and the control system is robust due to its fuggy behavior of the controller.
文摘Confirmation of basic technological parameters of tension levellers is the most important factor of leveling strip. Up to now, most factories have used experts’ experience to decide these parameters, without any established rule to follow. For better quality of strip, a valid method is needed to decide technological parameters precisely and reasonably. In this paper, a method is used based on neural network and genetic algorithm. Neural network has a good ability to extract rules from work process of tension levellers. Then using neural network, which has learned from a lot of working samples, to be the evaluation of fitness, genetic algorithm could easily find the best or better technological parameters. At the end of this paper, examinations are given to show the effect of this method.
文摘This paper offers systematic analysis and in-depth research on the surface rust problem of cold-rolled bell-type annealing strip products.The defect characteristics,occurrence rules,generation mechanism,and influencing factors of surface rust are presented.This research employed a cold-rolled bell-type furnace annealing unit in a coastal steel factory as an example and conducted production process tests,on-site production tests,scanning electron microscopy,energy spectrum analysis,MINITAB statistical analysis,etc.Moreover,six significant influencing factors and their rules were studied:the cooling time of the final cooling table,the storage time of the intermediate storage,the temperature setting of the intermediate storage,the temperature of leveling liquid,the purging pressure of leveling machine,and the dust in the environment.
