COUPLED NUMERICAL SIMULATION ON COLD ROLLER'S TEMPERATURE FIFLD-PHASE TRANSFORMATION - STRESS FIELD DURING ITS QUENCHING PSOCESS

Complicated changns occur inside the steel parts during quenching process. The abruptly changed boundary conditions make the temperature field,micro - structure and stress field change dramatically in very short time, and these variables take a contact interactions in the whole process. In this paper, a three dimensional non - linear mathematical model for queeching process has been founded and the numerical simulation on temperature field,microstructre and stress field has been realized.In the FEM analysis, the incremental iteration method is used to deal with such complicated nonlinear as boundary nonlinear, physical property nonlinear,transformation nonlinear etc.The effect of stress on transformation kinetics has been considered in the calculation of microstructure. In the stress field anal- ysis,a thermo- elasto - plastic model has been founded, which considers such factors as transforma- tion strain,transformation plastic strain, themal strain and the effect of temperature and transforma- tion on mechanical propertier etc. The transient temperature field, microstructure distribution and stress field of the roller on any time can be displayed vividly,and the cooling curve and the changes of stress on any position can also be given.

Effects of quenching temperature on microstructure and mechanical properties of H13 mandrel steel

Optical microscope, stereomicroscope, scanning electronic microscope （SEM） and mechanical property testing were used to research the effects of different quenching temperatures on the microstructure and mechanical properties of the H13 mandrel steel. The results indicate that following an increase in the quenching ,the degree of alloying is enhanced due to the carbides dissolving gradually in austenite, which improves the hardenability of the specimens, as well as their room and high-temperature strength. At the same time, the fracture toughness increases due to the increment of the martensite number and the interparticle distance of impact toughness. Optimal performance Consequently,the service life of the H13 the carbides. However, extremely coarse grain and martensite can decrease the can be obtained after quenching at 1 060℃ and double tempering at 620℃mandrel steel is extended significantly.

Finite Differential Method Simulation on Temperature Field in Process of Laser Quenching

Laser Quenching is one of main contents in laser heat treatment. At present, computer simulation on cooling course of laser quenching is the main research field and the foundation of calculating inner thermal stresses in object. It also provides theoretical basis for optimizing and controlling the course of laser quenching technology. In this paper, the difference between finite element method and finite differential method, which are two methods to calculate the laser quenching temperature field and calculation precision are studied. The unstable temperature field is solved and the configure and time are discretizcd simultaneously. About time discrete, two kinds of differential pattern are discussed. Compared the calculation results with measurement values, it shows that the differential method adopting in the paper is feasible and the calculation precision and calculation velocity can be increased to use variable step-size about time. Also, the result testifies that different calculation methods can be employed in case of variable application situation and calculation precision.

Effect of quenching temperature on structure and properties of centrifugal casting high speed steel roll

The critical points and time-temperature-transformation(TTT)curves of the isothermal transformation diagrams for a high-speed steel casting on a horizontal centrifugal casting machine had been determined experimentally in the study.The effects of quenching temperature on the microstructures and properties of centrifugal casting high speed steel(HSS)roll has been investigated using scanning electron microscopy(SEM), light optical microscopy(LOM)and X-ray diffraction(XRD)as well as using tensile,impact,and hardness tests. The results show that the HSS roll has excellent hardenability and its matrix structure can be transformed into the martensite after being quenched in the sodium silicate solution.The retained austenite in the quenching structure increases and the hardness decreases when the quenching temperature exceeds 1,040℃.The tensile strength and impact toughness of HSS roll increase once the quenching temperature is raised from 980℃to 1,040℃. However,the tensile strength and impact toughness have no significant change when the quenching temperature exceeds 1,040℃.The HSS roll quenched at 1,040℃exhibits excellent comprehensive mechanical properties.

Effect of quenching temperature on the microstructure of Si-containing steel during quenching and partitioning

This study aims to investigate the effect of the 1-step quenching and partitioning （Q＆P） process on the microstructure and the resulting Vicker＇ s hardness of 0.3C-1.5Si-1.5Mn steel by using in-situ dilatometry ,optical microscopy （ OM ）, scanning electron microscopy （ SEM ）, X-ray diffractometry （ XRD ）, and Vicker ＇ s hardness measurement. Systematic analyses indicate that the microstructure of the specimens quenched and partitioned at 150℃ ,200 ℃ ,250℃ ,and 300℃ mainly comprises lath martensite and retained austenite. The dilatometry curve of the specimen partitioned at 150℃ is presumably ascribed to the formation of isothermal martensite. In the early stages of partitioning at 200℃,the nearly unchanged dilatation curve is closely related to the synergistic effect of isothermal martensite formation and transitional epsilon carbide precipitation. In the later stages of partitioning at 200 ℃ ,the slight increase in the dilatation curve is due to the continuous isothermal martensite formation. With further increase in partitioning temperature to 250℃, the dilatation increases gradually up to 3600 s, which is related to carbon partitioning and lower bainite formation. Partitioning at a higher temperature of 300 ℃ causes a rapid increase in the dilatation curve during the initial stages, which subsequently levels off upon prolonging the partitioning time. This is mainly attributed to the rapid diffusion of carbon from athermal martensite to retained austenite and continuous formation of lower bainite.

Determination of trace arsenic(V) by catalytic solid substrate-room temperature phosphorescence quenching method

In the H2SO4 medium and in the presence of dodecylbenzene sulfonic acid sodiumsalt (DBS), dimethyl yellow (R) could emit strong and stable solid substrate room temperature phosphorescence (RTP) on filter paper. And NaIO4 could oxidize R to cause the RTP quenching. Arsenic(V) could catalyze the reaction of NaIO4 oxidizing R, which caused the RTP sharply quenching. The reducing value of phosphorescence intensity (ΔIp) for the system with DBS is 3.3 times higher than that without DBS. Moreover, the ΔIp is proportional to the concentration of As(V). Based on the facts above, a new RTP quenching method for the determination of trace As(V) has been established.

Simulation of temperature field in pipe during single-face quenching process

Temperature-time curves were measured for the air cooling and laminar cooling of a steel plate.Convective heat transfer coefficients of steel plate and air as well as steel plate and laminar cooling water were computed inversely. Therefore,the temperature field in the single-face quenching process of a steel pipe was simulated using ABAQUS finite element softw are,and the relationships betw een the temperatures and quenching time at different positions of the steel pipe were obtained. In addition,the relationships betw een the cooling rates and quenching time,as w ell as betw een cooling rates and temperatures,were obtained. The simulation quickly produced accurate results,and it can be used to optimize the quenching process. In addition,the results provide a basis for rationally designing the composition of a single-face quenching steel pipe.

Low-frequency Internal Friction Behaviour of Zr55Al10Ni5Cu30 Metallic Glass with Different Quenching Temperatures

The correlation between the internal friction behaviour of Zr55 Al10 Ni5 Cu30 BMG samples and their quenching temperatures was investigated. It was found that, below the glass transition temperature, the activation energy decreased with increasing quenching temperature, but in the surpercooled liquid region the activation energy tended to be enhanced with a further increase in the quenching temperature. Besides, there were both anelastic and viscoelastic relaxation for the amorphous alloys. The anelastic behaviour would change into viscoelastic relaxation easily for the samples prepared at higher temperature.

Effects of Salt Quenching Temperatures on Microstructure and Creep Properties of a PM Ni-based Superalloy

By means of the microstructure observation and creep properties measurement, an investigation has been made into the influence of the salt quenching temperatures on the microstructure and creep property of FGH95 superalloy. The results shown that, after full heat treatment, a high volume of g￠ phase and some granular carbide dispersedly precipitate in the matrix. Thereinto, as the molten salt temperature decreases from 650℃to520℃, the size of fine g￠ phase in the alloy decrease gradually and the amount of carbides increase in the alloy. And the alloy quenched in molten salt at520℃possesses better creep resistance due to the fact that there are more granular carbides precipitating in the alloy to enhance the grain strength. During creep, the deformation features of the alloy are that the configurations of stacking fault and slipping dislocations are activated in the alloy.

Influence of two distinct quenching end-temperatures on phase development and mechanical properties in QP980 steel

Bainite microstructures have become increasingly attractive for the development of advanced high-strength steel owing to their balanced strength-plasticity properties.In this study, the final microstructure and mechanical properties of a quenching and partitioning(QP) steel sample after two distinct QP processes were analyzed.The results reveal that martensite transformation after quenching resulted in a lathed morphology with higher yield strength and hole expansion ratio.In contrast, bainite transformation after quenching resulted in the formation of a blocky microstructure composed of bainitic ferrite retained austenite and nanoscale precipitates during the subsequent phase transformation at a higher temperature.This kind of final microstructure is beneficial to the elongation of QP steel but detrimental to the hole expansion ratio.

Temperature control for thermal treatment of aluminum alloy in a large-scale vertical quench furnace

The temperature control of the large-scale vertical quench furnace is very difficult due to its huge volume and complex thermal exchanges. To meet the technical requirement of the quenching process, a temperature control system which integrates temperature calibration and temperature uniformity control is developed for the thermal treatment of aluminum alloy workpieces in the large-scale vertical quench furnace. To obtain the aluminum alloy workpiece temperature, an air heat transfer model is newly established to describe the temperature gradient distribution so that the immeasurable workpiece temperature can be calibrated from the available thermocouple temperature. To satisfy the uniformity control of the furnace temperature, a second order partial differential equation(PDE) is derived to describe the thermal dynamics inside the vertical quench furnace. Based on the PDE, a decoupling matrix is constructed to solve the coupling issue and decouple the heating process into multiple independent heating subsystems. Then, using the expert control rule to find a compromise of temperature rising time and overshoot during the quenching process. The developed temperature control system has been successfully applied to a 31 m large-scale vertical quench furnace, and the industrial running results show the significant improvement of the temperature uniformity, lower overshoot and shortened processing time.

Temperature Intelligent Control System of Large-Scale Standing Quench Furnace

Considering some characteristics of large-scale standing quench furnace, such as great heat inertia, evident time lag, strong coupling influence, hard to establish exact mathematical models of plant and etc, an artificial intelligent fuzzy control algorithm is put forward in this paper. Through adjusting the on-off ratio of electric heating elements, the temperature in furnace is controlled accurately. This paper describes structure and qualities of the large-scale standing quench furnace briefly, introduces constitution of control system, and expounds principle and implementation of intelligent control algorithm. The applied results prove that the intelligent control system can completely satisfy the technological requirements. Namely, it can realize fast increasing temperature with a little overshoot, exact holding temperature, and well-distributed temperature in quench furnace. It has raised the output and quality of aluminum material, and brought the outstanding economic and social benefits.

Microstructure and magnetic properties of directly quenched Nd_2Fe_(14)B/α-Fe nanocomposite materials at different temperatures

Directly quenched Nd9.5Fe81Zr3B6.5 nanocomposite permanent magnets were prepared under different melt treatment conditions, i.e., the melt temperature was varied prior to ejection onto the quenching wheel. The effect of quenching temperature on the microstructure and magnetic properties of the alloys was studied by X-ray diffractometry, transmission electron microscopy and magnetization measurements. It is found that a finer and more uniform microstructure can be obtained directly from the melt quenched at lower temperature. With increasing initial quenching temperature, the optimal quenching speed decreases and the microstructure of the ribbons becomes coarser and more irregular. As a result, the magnetic properties of the alloys are deteriorated. It is believed that the break of the pre-existing Nd2Fe14B clusters and decrease in number of the developing nuclei of Nd2Fe14B phase with increase in quenching temperature may be the causes for the change of the microstructure and the magnetic properties of the ribbons.

Solid Solution Sm_(1+x)Ba_(2-x)Cu_3O_y and Effect of Quench Temperature on SmBa_2Cu_3O_y

By X-ray powder diffraction technique and oxygen content analysis, a solid solution Sm1+xBa2-xCu3Oy has been determined in the range 0≤x≤0.4. When x<0.25. the Sm1+xBa2-xCu3Oy presents orthorhombic symmetry, and the orthorhombic-tetragonaJ transition ocCurs at x = 0.25. With the increase of x, TC decreases and finally breaks. The correlation between ox ygen content and phase structure at different quench temperatures related to Sm Ba2Cu3Oy has been investigated as well

Generalization of Results of Computations and Natural Experiments at Steel Parts Quenching

Complicated changes occur inside the steel parts during quenching process. A three dimensional nonlinear mathematical model for quenching process has been established and the numerical simulation on temperature field, microstructure and stress field has been realized. The alternative technique for the formation of high-strength materials has been developed on the basis of intensification of heat transfer at phase transformations. The technology for the achievement of maximum compressive residual stresses on the hard surface is introduced. It has been shown that there is an optimal depth of hard layer providing the maximum compression stresses on the surface. It has also been established that in the surface hard layer additional strengthening (superstrengthening) of the material is observed. The generalized formula for the determination of the time of reaching maximum compressive stresses on the surface has been proposed.

Effect of quenching condition on micro inhomogeneous structure of Al-Fe-Ce amorphous alloy

The microstructures of liquid and amorphous Al 90 Fe 5Ce 5 alloys were studied by X ray diffraction (XRD), and the crystalline behavior of the amorphous alloy was also investigated by differential scanning calorimetry (DSC). The distinct pre peaks were found on the structure factors of the liquid and amorphous alloys. The quenching temperature affects the pre peak area, but does not affect its position. The reduction of quenching temperature decreases the crystallization temperature and the activation energy of the Al Fe Ce amorphous alloy. Quenched from 1 050 ℃, a novel structure with a fine dispersion of Al nanophase particles homogeneously distributed in the amorphous matrix was obtained. And the sensitivity of the Al Fe Ce amorphous alloy to the quenching temperature reflects the micro inhomogeneity of the melt.

Quenching sensitivity and heterogeneous precipitation behavior of AA7136 alloy

The quenching sensitivity of AA7136 alloy was investigated by time−temperature−property(TTP)diagrams,and the heterogeneous precipitation behavior during isothermal holding was investigated using scanning electron microscopy,scanning transmission electron microscopy and high resolution transmission electron microscopy.Based on 99.5%TTP diagram,the nose temperature is determined to be about 346℃ with the transformation time of about 0.245 s.The precipitation ofη(MgZn_(2)),T(Al_(2)Zn_(3)Mg_(3)),S(Al_(2)CuMg)or Cu−Zn-rich Y phases can be found depending on isothermal holding temperature and time,and it is described in a time−temperature−precipitation diagram.The size and area fraction of isothermal holding induced phase particles increase,which results in the decrease of hardness of samples after aging.The quantitative contribution to loss of hardness by grain boundaries/subgrain boundaries and dispersoids in the matrix is discussed based on the amount of heterogeneous precipitation related to them.

Effect of sintering temperature on luminescence properties of borosilicate matrix blue–green emitting color conversion glass ceramics

The color conversion glass ceramics which were made of borosilicate matrix co-doped(SrBaSm)Si2O2N2:(Eu^3+Ce^3+) blue-green phosphors were prepared by two-step method in co-sintering. The change in luminescence properties and the drift of chromaticity coordinates(CIE) of the(SrBaSm)Si2O2N2:(Eu^3+Ce^3+) blue-green phosphors and the color conversion glass ceramics were studied in the sintering temperature range from 600℃ to 800℃. The luminous intensity and internal quantum yield(QY) of the blue-green phosphors and glass ceramics decreased with the sintering temperature increasing. When the sintering temperature increased beyond 750℃, the phosphors and the color conversion glass ceramics almost had no peak in photoluminescence(PL) and excitation(PLE) spectra. The results showed that the blue-green phosphors had poor thermal stability at higher temperature. The lattice structure of the phosphors was destroyed by the glass matrix and the Ce^3+ in the phosphors was oxidized to Ce^4+, which further caused a decrease in luminescent properties of the color conversion glass ceramics.

Liquid nitrogen level meter for high-temperature superconductor (HTS)

Many kinds of high temperature superconductor （HTS） power machines such as HTS cable, HTS fault current limitcr and HTS magnet are cooled by liquid nitrogen. The level of liquid nitrogen should be monitored and controlled to ensure the thermal stability and the dielectric strength as well. To measure the level, capacitance method and differential pressure method are usually used. However, each method has installation difficulties and measurement errors for unsteady state operation with varying system pressure. A new liquid level meter using a 2G HTS conductor is described, which has similar structure with the liquid helium level meter with NbTi filament. The level meter is fabricated with a parallel connected heater, which helps the separation of the superconducting region and normal region, considering the critical temperature, large heat capacity of conductor and cooling characteristics. The level of liquid nitrogen can be obtained from the measured voltage signal along the 2G HTS conductor. Design, fabrication and test results of the new liquid nitrogen level meter are presented.

Dissolution-precipitation mechanism of self-propagating high-temperature synthesis of TiC-Cu cermets

The mechanism of self-propagating high-temperature synthesis （SHS） of TiC-Cu cermets was studied using a combustion front quenching method. Microstructural evolution in the quenched sample was observed using scanning electron microscope （SEM） with energy dispersive X-ray （EDX） spectrometry, and the combustion temperature was measured. The results showed that the combustion reaction started with local formation of Ti-Cu melt and could be described with the dissolution-precipitation mechanism, namely, Ti, Cu, and C particles dissolved into the Ti-Cu solution and TiC particles precipitated in the saturated Ti-Cu-C liquid solution. The local formation of Ti-Cu melt resulted from the solid diffusion between Ti and Cu particles.