Research on gas leakage through suction valves of reciprocating compressor under varying load conditions

A research concerning the coupling conditions of gas leakage through suction valves and capacity regulation is performed in an industrial reciprocating compressor.Both internal flow and thermodynamic characteristic are discussed in detail.The results show that the capacity of compressor can be regulated steplessly by controlling suction valve closure moment.And then the quantitative relationship between the capacity load and the closing angle of suction valve is revealed.The capacity load and valve leakage rate show obvious different features in P-V diagrams,which makes it easier to define appropriate features for detecting cracked or broken reciprocating compressor valves under varying load conditions.A set of curves of compression work and discharge gas mass are obtained and a method for rating thermal performance of a compressor is presented using these curves.

Improving the Reliability of a Domestic Refrigerator Compressor Subjected to Repetitive Loading

As a reliability quantitative specification, parametric accelerated life testing was used to assess the reliability of a newly designed compressor of a commercial refrigerator subjected to repetitive stresses. A generalized life-stress failure model and new sample size equation with a new load concept were derived starting with the basic refrigeration cycle. The sample size equation with the acceleration factor also enabled the parametric accelerated life testing to quickly evaluate the expected lifetime. The design of this testing should help an engineer uncover the design parameters affecting reliability during the design process of the compressor system. Consequently, it should help companies improve product reliability and avoid recalls due to the product failures in the field. A newly designed compressor in a commercial refrigerator was used as a test case.