In South China,the tropical weather and climate result in severe sugarcane lodging problems which greatly hinders sugarcane mechanical harvesting.The main function of the crop divider is to lift lodged canes and facil...In South China,the tropical weather and climate result in severe sugarcane lodging problems which greatly hinders sugarcane mechanical harvesting.The main function of the crop divider is to lift lodged canes and facilitate base-cut cane feeding.In this study,a series of field tests were conducted on crop dividers of Liugong 4GQ-180 sugarcane chopper harvester.The tests were designed to identify the relationships of the performance index(maximum lifting height of sugarcane)and the main influencing factors(machine forward speed,rotational speed of inside scrolls,and ground clearance of crop divider toes).The single factor test was conducted to determine optimum range of these test factors:the forward speed(FS)was 2.0-4.0 km/h,the rotational speed of inside scrolls(RS)was 100-140 r/min,and the toe ground clearance(GC)was 0-5 cm.The orthogonal test(three factors and three levels)was carried out to determine the optimal combination of operating parameters:FS was 2.0 km/h,RS was 115 r/min,and GC was 0 cm.In addition,the range analysis of orthogonal test results revealed that the order of each test factor affecting crop divider performance was RS,FS,GC.This study was expected to provide valuable references for the optimal operation of sugarcane harvester crop dividers.展开更多
针对目前切段式甘蔗收割机排杂装置排杂机理研究匮乏的问题,通过SolidWorks和ICEM建立了排杂装置简化的几何模型,对收割机切段后的蔗料进行了分类,并利用EDEM离散元软件进行建模及离散元参数的测定和标定。采用Fluent软件进行了收割机...针对目前切段式甘蔗收割机排杂装置排杂机理研究匮乏的问题,通过SolidWorks和ICEM建立了排杂装置简化的几何模型,对收割机切段后的蔗料进行了分类,并利用EDEM离散元软件进行建模及离散元参数的测定和标定。采用Fluent软件进行了收割机排杂装置的稳态风场仿真,通过室内试验进行了验证。在此基础上,采用计算流体动力学CFD(Computational Fluid Dynamics)和离散元方法DEM(Discrete Element Method)的耦合方法建立了排杂装置-蔗秆段-蔗尾(碎蔗)-蔗叶的耦合仿真模型,并通过田间试验进行了验证。结果表明:建立的排杂装置-蔗秆段-蔗尾(碎蔗)-蔗叶的耦合系统仿真模型合理,可为进一步研究排杂装置工作机理及优化排杂装置提供参考。展开更多
基金The research presented in this work was partially supported by the Major Program of the National Natural Science Foundation of China(Grant No.32071916)the Major State Research Development Program of China(Grant No.2016YFD0701200)+1 种基金and China Agricultural University,Institute for New Rural Development Guangxi Fusui Professor Workstation Grant(No.201805510710115)Any opinions,findings,and conclusions expressed in this work are those of the authors and do not necessarily reflect the views of China Agricultural University.The authors acknowledge Mr.Xiangwei Li,Mr.Xiaobin Huang,Mr.Yuanmin Gan and Mr.Pingang Wu for their help in the harvesting test.
文摘In South China,the tropical weather and climate result in severe sugarcane lodging problems which greatly hinders sugarcane mechanical harvesting.The main function of the crop divider is to lift lodged canes and facilitate base-cut cane feeding.In this study,a series of field tests were conducted on crop dividers of Liugong 4GQ-180 sugarcane chopper harvester.The tests were designed to identify the relationships of the performance index(maximum lifting height of sugarcane)and the main influencing factors(machine forward speed,rotational speed of inside scrolls,and ground clearance of crop divider toes).The single factor test was conducted to determine optimum range of these test factors:the forward speed(FS)was 2.0-4.0 km/h,the rotational speed of inside scrolls(RS)was 100-140 r/min,and the toe ground clearance(GC)was 0-5 cm.The orthogonal test(three factors and three levels)was carried out to determine the optimal combination of operating parameters:FS was 2.0 km/h,RS was 115 r/min,and GC was 0 cm.In addition,the range analysis of orthogonal test results revealed that the order of each test factor affecting crop divider performance was RS,FS,GC.This study was expected to provide valuable references for the optimal operation of sugarcane harvester crop dividers.
文摘针对目前切段式甘蔗收割机排杂装置排杂机理研究匮乏的问题,通过SolidWorks和ICEM建立了排杂装置简化的几何模型,对收割机切段后的蔗料进行了分类,并利用EDEM离散元软件进行建模及离散元参数的测定和标定。采用Fluent软件进行了收割机排杂装置的稳态风场仿真,通过室内试验进行了验证。在此基础上,采用计算流体动力学CFD(Computational Fluid Dynamics)和离散元方法DEM(Discrete Element Method)的耦合方法建立了排杂装置-蔗秆段-蔗尾(碎蔗)-蔗叶的耦合仿真模型,并通过田间试验进行了验证。结果表明:建立的排杂装置-蔗秆段-蔗尾(碎蔗)-蔗叶的耦合系统仿真模型合理,可为进一步研究排杂装置工作机理及优化排杂装置提供参考。
