The presence of toxic elements in manganese slag(MSG)poses a threat to the environment due to potential pollution.Utilizing CO_(2) curing on MS offers a promising approach to immobilize toxic substances within this ma...The presence of toxic elements in manganese slag(MSG)poses a threat to the environment due to potential pollution.Utilizing CO_(2) curing on MS offers a promising approach to immobilize toxic substances within this material,thereby mitigating their release into the natural surroundings.This study investigates the impact of CO_(2) cured MS on various rheological parameters,including slump flow,plastic viscosity(η),and yield shear stress(τ).Additionally,it assesses flexural and compressive strengths(f_(t) and f_(cu)),drying shrinkage rates(DSR),durability indicators(chloride ion migration coefficient(CMC),carbonization depth(CD)),and the leaching behavior of heavy metal elements.Microscopic examination via scanning electron microscopy(SEM)is employed to elucidate the underlying mechanisms.The results indicate that CO_(2) curing significantly enhances the slump flow of ultra-high performance concrete(UHPC)by up to 51.2%.Moreover,it reduces UHPC’sηandτby rates ranging from 0%to 52.7%and 0%to 40.2%,respectively.The DSR exhibits a linear increase corresponding to the mass ratio of CO_(2) cured MS.Furthermore,CO_(2) curing enhances both f_(t) and f_(cu) of UHPC by up to 28.7%and 17.6%,respectively.The electrical resistance is also improved,showing an increase of up to 53.7%.The relationship between mechanical strengths and electrical resistance follows a cubic relationship.The CO_(2) cured MS demonstrates a notable decrease in the CMC and CD by rates ranging from 0%to 52.6%and 0%to 26.1%,respectively.The reductions of leached chromium(Cr)and manganese(Mn)are up to 576.3%and 1312.7%,respectively.Overall,CO_(2) curing also enhances the compactness of UHPC,thereby demonstrating its potential to improve both mechanical and durability properties.展开更多
Alumina-magnesia dry materials are widely used in induction furnace linings, but they show different kinds of damage when melting different kinds of alloy steel. In this paper, the chemical composition, phase composit...Alumina-magnesia dry materials are widely used in induction furnace linings, but they show different kinds of damage when melting different kinds of alloy steel. In this paper, the chemical composition, phase composition, and microstructure of the post-use dry materials for the working liners melting different kinds of steel were evaluated. Furthermore, the corrosion mechanism of the steel on the furnace lining materials was comprehensively analyzed. The findings reveal a significant ability of the Mn element in the molten steel to diffuse and penetrate into the refractories. Mn oxidizes to form MnO at the steel-refractory interface, and then forms a liquid phase with Al_(2)O_(3). The Cr element is dissolved into corundum and spinel of the refractories, resulting in lattice defects and structural damage of the materials. TiO2reacts with Al_(2)O_(3) to form Al_(2)TiO_(5), which plays a crucial role in preventing crack formation and propagation. Part of Ti4+dissolves into magnesia-alumina(MA), densifying the materials. TiO2also slows down the reaction between the Cr element and refractory components, further improving the corrosion resistance of the materials.展开更多
High manganese steel has wide prospects in industry due to their excellent mechanical and damping properties. The quenching structures of high manganese steel are ε-martensite, γ-austenite and α'-martensite. Re...High manganese steel has wide prospects in industry due to their excellent mechanical and damping properties. The quenching structures of high manganese steel are ε-martensite, γ-austenite and α'-martensite. Researches show that the damping properties of high manganese steel are related to these microstructures. Besides, there are many ways to improve the damping property of damping alloys. This paper reviews the damping mechanism and the influences of the ad-dition of alloying elements, heat treatment, pre-deformation and other factors on their damping performance, hoping to provide methods and ideas for the study of damping properties of high manganese steel. .展开更多
The behaviors of La and Ce on gram boundaries in carbon manganese clean steel were investigated by high-reso- lution transmission elecetron microscope (HRTEM), scanning elecetron microscopy(SEM ), energy dispersiv...The behaviors of La and Ce on gram boundaries in carbon manganese clean steel were investigated by high-reso- lution transmission elecetron microscope (HRTEM), scanning elecetron microscopy(SEM ), energy dispersive spectrometer (EDS) and X-ray diffraction(XRD) analysis. The existing forms of rare earths (RE) in clean steel were as follows: dissolved in sohd solution, forming inclusion or second phase containing RE (RE-Fe-P, La-P, Fe-La eutectic and Fe-Ce phase). The dissolved La or Ce segregated at grain boundaries. The segregation of both S and P at gram boundaries was reduced with suitable RE content. The impact toughness of the steel was improved obviously. La and Ce had effecets on purifying molten steel and modifying inclusions in clean steel, whereas with excessive La or Ce, La-Fe-P, La-P and Fe-La eutecetic phase or Ce-Fe-P and Fe-Ce intermetallic compound would form along grain boundaries, causing the impact energy to decrease significantly.展开更多
The influence of different contents of Cr, Mo, and rare earth element(RE) additives on the thermal conductivity of austenitic medium manganese steel was studied and discussed. The results show that the addition of Cr ...The influence of different contents of Cr, Mo, and rare earth element(RE) additives on the thermal conductivity of austenitic medium manganese steel was studied and discussed. The results show that the addition of Cr in medium manganese steel can improved the ordering of C–Mn atomic clusters, so as to improve the steel's thermal conductivity. However, Cr will lead to precipitation of a great deal of carbides in medium manganese steel when its content is greater than 4wt%. These carbides would aggregate around the grain boundary, and as a result, the thermal conductivity is decreased. By the addition of Mo whose content is about 2wt%, spherical carbides will be formed, thus improving the thermal conductivity of the medium manganese steel. The interaction between rare earth elements and alloying elements will raise both the thermal conductivity and the wear-resisting property of medium manganese steel.展开更多
Nine steels with different deoxidizing degrees and two comparative steels were selected. Their pitting initiation susceptibility was compared by means of potentiodynamic polarization tests in 3wt% NaCl solution. The p...Nine steels with different deoxidizing degrees and two comparative steels were selected. Their pitting initiation susceptibility was compared by means of potentiodynamic polarization tests in 3wt% NaCl solution. The pit propagation rate was evaluated in artificial sea water and 3wt% sea salt solution by simulating occluded corrosion cell (SOCC) test and hanging plate test, respectively. The composition of inclusions and corrosive feature were studied by scanning electron microscopy (SEM), electron probe micro-analysis (EPMA), and optical microscopy (OM). The results indicate that sulfide inclusions in steel are the sites for pit nucleation. The sulphide inclusions vary in shape from short spindle-like to long strip-like with increasing deoxidizing degree. Under the same conditions, the lower the deoxidizing degree gets, the lower the pitting initiation susceptibility becomes, and the stronger the resistance to pit propagation exhibits. For steels with different deoxidizing degrees, their pitting initiation susceptibility is mainly influenced by thermodynamic stability, while the pit propagation rate is primarily subject to the characteristics of inclusions in steel.展开更多
Manuscript received 30 July 1999 Abstract The shielded metal arc welding (SMAW) of a manganese steel part as a crossing of railway track to a carbon steel part as the rails of the railroad is the welding of dissimil...Manuscript received 30 July 1999 Abstract The shielded metal arc welding (SMAW) of a manganese steel part as a crossing of railway track to a carbon steel part as the rails of the railroad is the welding of dissimilar steel. It are was known that it is not possible to the the rail of railroad directly to the cross- ing of railway track made from a steel containing about 14% of manganese (wt. ) because of so many differences between the two kinds of steels such as composition, microstructure,mechanical properties and weldability.A method was used to solve the problem by presetting an intermediate layer on each side of the joint and other special procedures were used.The result of test indicated that a good weld joint was obtained.展开更多
Critical cooling rate to avoid carbide precipitation during quenching of austenitic manganese steel was investigated by means of optical microscopy,image analyzer and numerical analysis.An efficient heat treatment ana...Critical cooling rate to avoid carbide precipitation during quenching of austenitic manganese steel was investigated by means of optical microscopy,image analyzer and numerical analysis.An efficient heat treatment analysis program including temperature-dependent material properties was developed for the prediction of cooling rate and probability of carbide precipitation during quenching by finite difference method.Time-dependent heat transfer coefficient was adopted to achieve more precise results.Area ratio of carbide precipitation was measured by image analyzer to determine the critical point of carbide precipitation.Temperature-dependent critical cooling rate at that point was calculated by the developed numerical program.Finally,the probability of carbide precipitation on the whole area of specimen can be predicted by the proposed numerical program and the numerical result of a specimen was compared with the experimental result.展开更多
In order to investigate the distribution of Cu and Mg, and the effect of Cu on the microstructure of steels, manganese steels containing various Cu contents were annealed at 1260, 1100 and 1000℃, respectively, for I ...In order to investigate the distribution of Cu and Mg, and the effect of Cu on the microstructure of steels, manganese steels containing various Cu contents were annealed at 1260, 1100 and 1000℃, respectively, for I h and subsequently cooled to room temperature in the furnace to simulate the pre-rolling anneal. The results indicate that Cu is not microscopically segregated in the annealed steels. The scanning electron microscopy (SEM) observation shows that the main microstructure consist of ferrite and pearlite; the percentage of pearlite in the steels increases with increasing Cu content. The grain size reduces with the decrease of the annealing temperature. The results of energy dispersive X-ray analysis (EDXA) suggest that Cu content in pearlite is higher than that in ferrite, demonstrating that the microstructure-segregation of Cu occurred. However, the cast specimens show that Cu content in MnS and S-rich phases is high. In addition, Cu of 0.2%-0.4% could improve the distribution of MnS and S-rich inclusions. The optimal Cu content in steels and the optimal annealing temperature between 1100-1200℃ were determined.展开更多
An axial symmetry finite element model coupled with electricity-thermal effect was developed to study the temperature field distribution in process of the flash butt welding (FBW) of frog highmanganese steel. The in...An axial symmetry finite element model coupled with electricity-thermal effect was developed to study the temperature field distribution in process of the flash butt welding (FBW) of frog highmanganese steel. The influence of temperature dependent material properties and the contact resistance were taken into account in FEM 'simulation. Meanwhile, the lost materials due to .splutter was resolved by using birth and death element. The result of analyzing data shows that the moddel in the FBW flashing is reasonable and feasible, and can exactly simulate the temperature field distribution. The modeling provides reference for analysis of welding technologies on the temperature field of high-manganese steel in FBW.展开更多
A remote open-path laser-induced breakdown spectroscopy(LIBS) system was designed and studied in the present work for the purpose of combining the LIBS technique with the steel production line. In this system, the rel...A remote open-path laser-induced breakdown spectroscopy(LIBS) system was designed and studied in the present work for the purpose of combining the LIBS technique with the steel production line. In this system, the relatively simple configuration and optics were employed to measure the steel samples at a remote distance and a hot sample temperature. The system has obtained a robustness for the deviation of the sample position because of the open-path and alloptical structure. The measurement was carried out at different sample temperatures by placing the samples in a muffle furnace with a window in the front door. The results show that the intensity of the spectral lines increased as the sample temperature increased. The influence of the sample temperature on the quantitative analysis of manganese in the steel samples was investigated by measuring ten standard steel samples at different temperatures. Three samples were selected as the test sample for the simulation measurement. The results show that, at the sample temperature of 500 ℃, the average relative error of prediction is 3.1% and the average relative standard deviation is 7.7%, respectively.展开更多
By calculation of thermodynamics,analysis of crystal structure and study of TEM and eletron probe,it is first discovered that SiO2 can be acted as one of the heterogeneous nu- clei for lamellar intergorowth eutectic(a...By calculation of thermodynamics,analysis of crystal structure and study of TEM and eletron probe,it is first discovered that SiO2 can be acted as one of the heterogeneous nu- clei for lamellar intergorowth eutectic(austenite and cementite)crystallizing in modified as-cast medium manganese steel.展开更多
The effects of(NH4)2SO4 concentration(c((NH4)2SO4))on hydrogen evolution and Mn electrodeposition on stainless steel(SS)in different potential ranges were investigated by linear sweep voltammetry(LSV),electrochemical ...The effects of(NH4)2SO4 concentration(c((NH4)2SO4))on hydrogen evolution and Mn electrodeposition on stainless steel(SS)in different potential ranges were investigated by linear sweep voltammetry(LSV),electrochemical impedance spectroscopy(EIS),potentiostatic polarization,chronoamperometry,scanning electron microscope(SEM)and X-ray diffraction(XRD)techniques.The results show that the NH4^+discharge reaction(NDR)intensifies the overall hydrogen evolution kinetics,and the NDR is catalyzed by increasing c((NH4)2SO4)and over-potential.The electro-crystallization of Mn on SS follows a three-dimensional progressive nucleation and diffusion-limited growth mechanism.Increasing the over-potential could accelerate the nucleation rate and also cause the decline of the nucleation density.The absorbed Mn^2+preferably discharges at low over-potential.Increasing c((NH4)2SO4)at medium over-potential could improve the current efficiency and produce more block-like grains.The nucleation process is suppressed by increasing c((NH4)2SO4)at high over-potential,at which the formation of columnar grains with higher hydrogen contents becomes prevailing.展开更多
The impact corrosion-abrasion properties and mechanism of high manganese steel were investigated under different impact energies. The result shows that the wearability of the steel decreases with the increase of the i...The impact corrosion-abrasion properties and mechanism of high manganese steel were investigated under different impact energies. The result shows that the wearability of the steel decreases with the increase of the impact energy. The dominant failure mechanism at a lower impact energy is the rupture of extrusion edge along root and a slight shallow-layer spalling. It transforms to shallow-layer fatigue flaking along with serious corrosion-abrasion when the impact energy is increased, and finally changes to bulk flaking of hardened laver caused by deeo work-hardening and heaw corrosion-abrasion.展开更多
The needle-like and network carbides in as-cast high carbon wear-resistant manganese steels will be nodularized and dispersed,by a large majority,in austenite aider modifying treatment with Mg system agents.The impact...The needle-like and network carbides in as-cast high carbon wear-resistant manganese steels will be nodularized and dispersed,by a large majority,in austenite aider modifying treatment with Mg system agents.The impact toughness of the steels is significantly improved and the hardness is also increased to a certain extent.As a result,the steels can be used in as-casted state without any heat treatment and their wear resistance can be greatly enhanced.展开更多
The mathematic calculation on two--body wear of austenitic manganese steel has been performed by means of the elastic contact theory,stress interferometer and SEM.Stress distribution in contacted area was calculated a...The mathematic calculation on two--body wear of austenitic manganese steel has been performed by means of the elastic contact theory,stress interferometer and SEM.Stress distribution in contacted area was calculated and the mechanism on two--body wear has been investigated through numerical quadrature.Results show that two--body wear is mainly plowing wear the cracks of abrasive dust originates from the region between 0.2αand 0.5α(αis radius of contacted round).Driving force to make crack extension along y axis is T_(yzmax)and extension direction is 45°with horizon.Driving forces to make crack extension along x axis is alternativeσ_x and T_(yzmax),the direction of crack extension is 37°with horizon.展开更多
Plastic instability,including both the discontinuous yielding and stress serrations,has been frequently observed during the tensile deformation of medium-Mn steels(MMnS)and has been intensively studied in recent years...Plastic instability,including both the discontinuous yielding and stress serrations,has been frequently observed during the tensile deformation of medium-Mn steels(MMnS)and has been intensively studied in recent years.Unfortunately,research results are controversial,and no consensus has been achieved regarding the topic.Here,we first summarize all the possible factors that affect the yielding and flow stress serrations in MMnS,including the morphology and stability of austenite,the feature of the phase interface,and the deformation parameters.Then,we propose a universal mechanism to explain the conflicting experimental results.We conclude that the discontinuous yielding can be attributed to the lack of mobile dislocation before deformation and the rapid dislocation multiplication at the beginning of plastic deformation.Meanwhile,the results show that the stress serrations are formed due to the pinning and depinning between dislocations and interstitial atoms in austenite.Strain-induced martensitic transformation,influenced by the mechanical stability of austenite grain and deformation parameters,should not be the intrinsic cause of plastic instability.However,it can intensify or weaken the discontinuous yielding and the stress serrations by affecting the mobility and density of dislocations,as well as the interaction between the interstitial atoms and dislocations in austenite grains.展开更多
Te treatment is an effective method for modifying sulfide inclusions,and MnTe precipitation has an important effect on thermal brittleness and steel corrosion resistance.In most actual industrial applications of Te tr...Te treatment is an effective method for modifying sulfide inclusions,and MnTe precipitation has an important effect on thermal brittleness and steel corrosion resistance.In most actual industrial applications of Te treatment,MnTe precipitation is unexpected.The critical precipitation behavior of MnTe inclusions was investigated through scanning electron microscopy,transmission electron microscopy,machine learning,and first-principles calculation.MnTe preferentially precipitated at the container mouth for sphere-like sulfides and at the interface between MnS grain boundaries and steel matrix for rod-like sulfides.The MnS/MnTe interface was semicoherent.A composition transition zone with a rock-salt structure exhibiting periodic changes existed to maintain the semicoherent interface.The critical precipitation behavior of MnTe inclusions in resulfurized steels involved three stages at varying temperatures.First,Mn(S,Te)precipitated during solidification.Second,MnTe with a rock-salt structure precipitated from Mn(S,Te).Third,MnTe with a hexagonal NiAs structure transformed from the rock-salt structure.The solubility of Te in MnS decreased with decreasing temperature.The critical precipitation behavior of MnTe inclusions in resulfurized steels was related to the MnS precipitation temperature.With the increase in MnS precipitation temperature,the critical Te/S weight ratio decreased.In consideration of the cost-effectiveness of Te addition for industrial production,the Te content in resulfurized steels should be controlled in accordance with MnS precipitation temperature and S content.展开更多
Three types of steels were designed on the basis of GX40CrNiSi25-12 austenitic heat resistant steel by adding different Mn contents(2wt.%,6wt.%,and 12wt.%).Thermodynamic calculation,microstructure characterization and...Three types of steels were designed on the basis of GX40CrNiSi25-12 austenitic heat resistant steel by adding different Mn contents(2wt.%,6wt.%,and 12wt.%).Thermodynamic calculation,microstructure characterization and mechanical property tests were conducted to investigate the effect of Mn addition on the microstructure and mechanical properties of the austenitic heat resistant steel.Results show that the matrix structure in all the three types of steels at room temperature is completely austenite.Carbides NbC and M_(23)C_(6)precipitate at grain boundaries of austenite matrix.With the increase of Mn content,the number of carbides increases and their distribution becomes more uniform.With the Mn content increases from 1.99%to 12.06%,the ultimate tensile strength,yield strength and elongation increase by 14.6%,8.0%and 46.3%,respectively.The improvement of the mechanical properties of austenitic steels can be explained by utilizing classic theories of alloy strengthening,including solid solution strengthening,precipitation strengthening,and grain refinement.The increase in alloy strength can be attributed to solid solution strengthening and precipitation strengthening caused by the addition of Mn.The improvement of the plasticity of austenitic steels can be explained from two aspects:grain refinement and homogenization of precipitated phases.展开更多
The effect of RE-modifier on the microstructure and mechanical properties of high carbon-medium manganese steel has been investigated in present work.The results showed that the RE-modifier can refine the crystalline ...The effect of RE-modifier on the microstructure and mechanical properties of high carbon-medium manganese steel has been investigated in present work.The results showed that the RE-modifier can refine the crystalline grain of high-carbon medium-manganese steel.The shape and distribution of carbides are improved and the columnar grains and phosphide in grain boundary are eliminated.Consequently,the impact toughness of the steel is increased by more than one time,compared with no addition of RE-modifier.展开更多
基金supported by Hebei Province Higher Education Science and Technology Research Project(No.ZC2024031).
文摘The presence of toxic elements in manganese slag(MSG)poses a threat to the environment due to potential pollution.Utilizing CO_(2) curing on MS offers a promising approach to immobilize toxic substances within this material,thereby mitigating their release into the natural surroundings.This study investigates the impact of CO_(2) cured MS on various rheological parameters,including slump flow,plastic viscosity(η),and yield shear stress(τ).Additionally,it assesses flexural and compressive strengths(f_(t) and f_(cu)),drying shrinkage rates(DSR),durability indicators(chloride ion migration coefficient(CMC),carbonization depth(CD)),and the leaching behavior of heavy metal elements.Microscopic examination via scanning electron microscopy(SEM)is employed to elucidate the underlying mechanisms.The results indicate that CO_(2) curing significantly enhances the slump flow of ultra-high performance concrete(UHPC)by up to 51.2%.Moreover,it reduces UHPC’sηandτby rates ranging from 0%to 52.7%and 0%to 40.2%,respectively.The DSR exhibits a linear increase corresponding to the mass ratio of CO_(2) cured MS.Furthermore,CO_(2) curing enhances both f_(t) and f_(cu) of UHPC by up to 28.7%and 17.6%,respectively.The electrical resistance is also improved,showing an increase of up to 53.7%.The relationship between mechanical strengths and electrical resistance follows a cubic relationship.The CO_(2) cured MS demonstrates a notable decrease in the CMC and CD by rates ranging from 0%to 52.6%and 0%to 26.1%,respectively.The reductions of leached chromium(Cr)and manganese(Mn)are up to 576.3%and 1312.7%,respectively.Overall,CO_(2) curing also enhances the compactness of UHPC,thereby demonstrating its potential to improve both mechanical and durability properties.
基金the National Natural Science Foundation of China(52272022)Key Program of Natural Science Foundation of Hubei Province(2021CFA071).
文摘Alumina-magnesia dry materials are widely used in induction furnace linings, but they show different kinds of damage when melting different kinds of alloy steel. In this paper, the chemical composition, phase composition, and microstructure of the post-use dry materials for the working liners melting different kinds of steel were evaluated. Furthermore, the corrosion mechanism of the steel on the furnace lining materials was comprehensively analyzed. The findings reveal a significant ability of the Mn element in the molten steel to diffuse and penetrate into the refractories. Mn oxidizes to form MnO at the steel-refractory interface, and then forms a liquid phase with Al_(2)O_(3). The Cr element is dissolved into corundum and spinel of the refractories, resulting in lattice defects and structural damage of the materials. TiO2reacts with Al_(2)O_(3) to form Al_(2)TiO_(5), which plays a crucial role in preventing crack formation and propagation. Part of Ti4+dissolves into magnesia-alumina(MA), densifying the materials. TiO2also slows down the reaction between the Cr element and refractory components, further improving the corrosion resistance of the materials.
文摘High manganese steel has wide prospects in industry due to their excellent mechanical and damping properties. The quenching structures of high manganese steel are ε-martensite, γ-austenite and α'-martensite. Researches show that the damping properties of high manganese steel are related to these microstructures. Besides, there are many ways to improve the damping property of damping alloys. This paper reviews the damping mechanism and the influences of the ad-dition of alloying elements, heat treatment, pre-deformation and other factors on their damping performance, hoping to provide methods and ideas for the study of damping properties of high manganese steel. .
基金Project supported by the Ministry of Science and Technology of China (2002BA315A-5)
文摘The behaviors of La and Ce on gram boundaries in carbon manganese clean steel were investigated by high-reso- lution transmission elecetron microscope (HRTEM), scanning elecetron microscopy(SEM ), energy dispersive spectrometer (EDS) and X-ray diffraction(XRD) analysis. The existing forms of rare earths (RE) in clean steel were as follows: dissolved in sohd solution, forming inclusion or second phase containing RE (RE-Fe-P, La-P, Fe-La eutectic and Fe-Ce phase). The dissolved La or Ce segregated at grain boundaries. The segregation of both S and P at gram boundaries was reduced with suitable RE content. The impact toughness of the steel was improved obviously. La and Ce had effecets on purifying molten steel and modifying inclusions in clean steel, whereas with excessive La or Ce, La-Fe-P, La-P and Fe-La eutecetic phase or Ce-Fe-P and Fe-Ce intermetallic compound would form along grain boundaries, causing the impact energy to decrease significantly.
文摘The influence of different contents of Cr, Mo, and rare earth element(RE) additives on the thermal conductivity of austenitic medium manganese steel was studied and discussed. The results show that the addition of Cr in medium manganese steel can improved the ordering of C–Mn atomic clusters, so as to improve the steel's thermal conductivity. However, Cr will lead to precipitation of a great deal of carbides in medium manganese steel when its content is greater than 4wt%. These carbides would aggregate around the grain boundary, and as a result, the thermal conductivity is decreased. By the addition of Mo whose content is about 2wt%, spherical carbides will be formed, thus improving the thermal conductivity of the medium manganese steel. The interaction between rare earth elements and alloying elements will raise both the thermal conductivity and the wear-resisting property of medium manganese steel.
文摘Nine steels with different deoxidizing degrees and two comparative steels were selected. Their pitting initiation susceptibility was compared by means of potentiodynamic polarization tests in 3wt% NaCl solution. The pit propagation rate was evaluated in artificial sea water and 3wt% sea salt solution by simulating occluded corrosion cell (SOCC) test and hanging plate test, respectively. The composition of inclusions and corrosive feature were studied by scanning electron microscopy (SEM), electron probe micro-analysis (EPMA), and optical microscopy (OM). The results indicate that sulfide inclusions in steel are the sites for pit nucleation. The sulphide inclusions vary in shape from short spindle-like to long strip-like with increasing deoxidizing degree. Under the same conditions, the lower the deoxidizing degree gets, the lower the pitting initiation susceptibility becomes, and the stronger the resistance to pit propagation exhibits. For steels with different deoxidizing degrees, their pitting initiation susceptibility is mainly influenced by thermodynamic stability, while the pit propagation rate is primarily subject to the characteristics of inclusions in steel.
文摘Manuscript received 30 July 1999 Abstract The shielded metal arc welding (SMAW) of a manganese steel part as a crossing of railway track to a carbon steel part as the rails of the railroad is the welding of dissimilar steel. It are was known that it is not possible to the the rail of railroad directly to the cross- ing of railway track made from a steel containing about 14% of manganese (wt. ) because of so many differences between the two kinds of steels such as composition, microstructure,mechanical properties and weldability.A method was used to solve the problem by presetting an intermediate layer on each side of the joint and other special procedures were used.The result of test indicated that a good weld joint was obtained.
文摘Critical cooling rate to avoid carbide precipitation during quenching of austenitic manganese steel was investigated by means of optical microscopy,image analyzer and numerical analysis.An efficient heat treatment analysis program including temperature-dependent material properties was developed for the prediction of cooling rate and probability of carbide precipitation during quenching by finite difference method.Time-dependent heat transfer coefficient was adopted to achieve more precise results.Area ratio of carbide precipitation was measured by image analyzer to determine the critical point of carbide precipitation.Temperature-dependent critical cooling rate at that point was calculated by the developed numerical program.Finally,the probability of carbide precipitation on the whole area of specimen can be predicted by the proposed numerical program and the numerical result of a specimen was compared with the experimental result.
基金the Major Program of National Natural Science Foundation of China (No. 50499336) National Basic Research Program of China (No. 2004CB619101).
文摘In order to investigate the distribution of Cu and Mg, and the effect of Cu on the microstructure of steels, manganese steels containing various Cu contents were annealed at 1260, 1100 and 1000℃, respectively, for I h and subsequently cooled to room temperature in the furnace to simulate the pre-rolling anneal. The results indicate that Cu is not microscopically segregated in the annealed steels. The scanning electron microscopy (SEM) observation shows that the main microstructure consist of ferrite and pearlite; the percentage of pearlite in the steels increases with increasing Cu content. The grain size reduces with the decrease of the annealing temperature. The results of energy dispersive X-ray analysis (EDXA) suggest that Cu content in pearlite is higher than that in ferrite, demonstrating that the microstructure-segregation of Cu occurred. However, the cast specimens show that Cu content in MnS and S-rich phases is high. In addition, Cu of 0.2%-0.4% could improve the distribution of MnS and S-rich inclusions. The optimal Cu content in steels and the optimal annealing temperature between 1100-1200℃ were determined.
文摘An axial symmetry finite element model coupled with electricity-thermal effect was developed to study the temperature field distribution in process of the flash butt welding (FBW) of frog highmanganese steel. The influence of temperature dependent material properties and the contact resistance were taken into account in FEM 'simulation. Meanwhile, the lost materials due to .splutter was resolved by using birth and death element. The result of analyzing data shows that the moddel in the FBW flashing is reasonable and feasible, and can exactly simulate the temperature field distribution. The modeling provides reference for analysis of welding technologies on the temperature field of high-manganese steel in FBW.
基金supported by National Natural Science Foundation of China (Nos. 51506171 and 51675415)National Natural Science Foundation of China for Key Program (No. 51335009)+1 种基金National Key Research and Development Program of China (No. 2017YFD0700200)the joint research fund between Tokushima University and Xi’an Jiaotong University
文摘A remote open-path laser-induced breakdown spectroscopy(LIBS) system was designed and studied in the present work for the purpose of combining the LIBS technique with the steel production line. In this system, the relatively simple configuration and optics were employed to measure the steel samples at a remote distance and a hot sample temperature. The system has obtained a robustness for the deviation of the sample position because of the open-path and alloptical structure. The measurement was carried out at different sample temperatures by placing the samples in a muffle furnace with a window in the front door. The results show that the intensity of the spectral lines increased as the sample temperature increased. The influence of the sample temperature on the quantitative analysis of manganese in the steel samples was investigated by measuring ten standard steel samples at different temperatures. Three samples were selected as the test sample for the simulation measurement. The results show that, at the sample temperature of 500 ℃, the average relative error of prediction is 3.1% and the average relative standard deviation is 7.7%, respectively.
基金The projected was supported by National Natural Science Foundation of China
文摘By calculation of thermodynamics,analysis of crystal structure and study of TEM and eletron probe,it is first discovered that SiO2 can be acted as one of the heterogeneous nu- clei for lamellar intergorowth eutectic(austenite and cementite)crystallizing in modified as-cast medium manganese steel.
基金Project(1053320170703) supported by the Fundamental Research Funds for the Central Universities of Central South University,China
文摘The effects of(NH4)2SO4 concentration(c((NH4)2SO4))on hydrogen evolution and Mn electrodeposition on stainless steel(SS)in different potential ranges were investigated by linear sweep voltammetry(LSV),electrochemical impedance spectroscopy(EIS),potentiostatic polarization,chronoamperometry,scanning electron microscope(SEM)and X-ray diffraction(XRD)techniques.The results show that the NH4^+discharge reaction(NDR)intensifies the overall hydrogen evolution kinetics,and the NDR is catalyzed by increasing c((NH4)2SO4)and over-potential.The electro-crystallization of Mn on SS follows a three-dimensional progressive nucleation and diffusion-limited growth mechanism.Increasing the over-potential could accelerate the nucleation rate and also cause the decline of the nucleation density.The absorbed Mn^2+preferably discharges at low over-potential.Increasing c((NH4)2SO4)at medium over-potential could improve the current efficiency and produce more block-like grains.The nucleation process is suppressed by increasing c((NH4)2SO4)at high over-potential,at which the formation of columnar grains with higher hydrogen contents becomes prevailing.
基金the Doctoral Authorization Point Foundation of Education Ministry of China(No.20040359004)the Major Project Foundation of Education Office of Anhui Province(No.KJ2007A060)
文摘The impact corrosion-abrasion properties and mechanism of high manganese steel were investigated under different impact energies. The result shows that the wearability of the steel decreases with the increase of the impact energy. The dominant failure mechanism at a lower impact energy is the rupture of extrusion edge along root and a slight shallow-layer spalling. It transforms to shallow-layer fatigue flaking along with serious corrosion-abrasion when the impact energy is increased, and finally changes to bulk flaking of hardened laver caused by deeo work-hardening and heaw corrosion-abrasion.
文摘The needle-like and network carbides in as-cast high carbon wear-resistant manganese steels will be nodularized and dispersed,by a large majority,in austenite aider modifying treatment with Mg system agents.The impact toughness of the steels is significantly improved and the hardness is also increased to a certain extent.As a result,the steels can be used in as-casted state without any heat treatment and their wear resistance can be greatly enhanced.
文摘The mathematic calculation on two--body wear of austenitic manganese steel has been performed by means of the elastic contact theory,stress interferometer and SEM.Stress distribution in contacted area was calculated and the mechanism on two--body wear has been investigated through numerical quadrature.Results show that two--body wear is mainly plowing wear the cracks of abrasive dust originates from the region between 0.2αand 0.5α(αis radius of contacted round).Driving force to make crack extension along y axis is T_(yzmax)and extension direction is 45°with horizon.Driving forces to make crack extension along x axis is alternativeσ_x and T_(yzmax),the direction of crack extension is 37°with horizon.
基金support from the National Natural Science Foundation of China(Nos.51831002,51904028,and 52233018)the Beijing Municipal Natural Science Foundation(No.2242048)the Fundamental Research Funds for the Central Universities,China(No.FRF-EYIT-23-08).
文摘Plastic instability,including both the discontinuous yielding and stress serrations,has been frequently observed during the tensile deformation of medium-Mn steels(MMnS)and has been intensively studied in recent years.Unfortunately,research results are controversial,and no consensus has been achieved regarding the topic.Here,we first summarize all the possible factors that affect the yielding and flow stress serrations in MMnS,including the morphology and stability of austenite,the feature of the phase interface,and the deformation parameters.Then,we propose a universal mechanism to explain the conflicting experimental results.We conclude that the discontinuous yielding can be attributed to the lack of mobile dislocation before deformation and the rapid dislocation multiplication at the beginning of plastic deformation.Meanwhile,the results show that the stress serrations are formed due to the pinning and depinning between dislocations and interstitial atoms in austenite.Strain-induced martensitic transformation,influenced by the mechanical stability of austenite grain and deformation parameters,should not be the intrinsic cause of plastic instability.However,it can intensify or weaken the discontinuous yielding and the stress serrations by affecting the mobility and density of dislocations,as well as the interaction between the interstitial atoms and dislocations in austenite grains.
基金This work was financially supported by the National Natural Science Foundation of China(Nos.52104335,51874195 and 52074179)the Shanghai“Super Postdoctoral”Incentive Plan(No.2020194).
文摘Te treatment is an effective method for modifying sulfide inclusions,and MnTe precipitation has an important effect on thermal brittleness and steel corrosion resistance.In most actual industrial applications of Te treatment,MnTe precipitation is unexpected.The critical precipitation behavior of MnTe inclusions was investigated through scanning electron microscopy,transmission electron microscopy,machine learning,and first-principles calculation.MnTe preferentially precipitated at the container mouth for sphere-like sulfides and at the interface between MnS grain boundaries and steel matrix for rod-like sulfides.The MnS/MnTe interface was semicoherent.A composition transition zone with a rock-salt structure exhibiting periodic changes existed to maintain the semicoherent interface.The critical precipitation behavior of MnTe inclusions in resulfurized steels involved three stages at varying temperatures.First,Mn(S,Te)precipitated during solidification.Second,MnTe with a rock-salt structure precipitated from Mn(S,Te).Third,MnTe with a hexagonal NiAs structure transformed from the rock-salt structure.The solubility of Te in MnS decreased with decreasing temperature.The critical precipitation behavior of MnTe inclusions in resulfurized steels was related to the MnS precipitation temperature.With the increase in MnS precipitation temperature,the critical Te/S weight ratio decreased.In consideration of the cost-effectiveness of Te addition for industrial production,the Te content in resulfurized steels should be controlled in accordance with MnS precipitation temperature and S content.
基金supported by the National Natural Science Foundation of China(Grant No.52275370)the Key R&D Program of Hubei Province,China(Grant Nos.2022BAD100,2021BAA048)the Open Fund of Hubei Longzhong Laboratory(Grant No.2022ZZ-04).
文摘Three types of steels were designed on the basis of GX40CrNiSi25-12 austenitic heat resistant steel by adding different Mn contents(2wt.%,6wt.%,and 12wt.%).Thermodynamic calculation,microstructure characterization and mechanical property tests were conducted to investigate the effect of Mn addition on the microstructure and mechanical properties of the austenitic heat resistant steel.Results show that the matrix structure in all the three types of steels at room temperature is completely austenite.Carbides NbC and M_(23)C_(6)precipitate at grain boundaries of austenite matrix.With the increase of Mn content,the number of carbides increases and their distribution becomes more uniform.With the Mn content increases from 1.99%to 12.06%,the ultimate tensile strength,yield strength and elongation increase by 14.6%,8.0%and 46.3%,respectively.The improvement of the mechanical properties of austenitic steels can be explained by utilizing classic theories of alloy strengthening,including solid solution strengthening,precipitation strengthening,and grain refinement.The increase in alloy strength can be attributed to solid solution strengthening and precipitation strengthening caused by the addition of Mn.The improvement of the plasticity of austenitic steels can be explained from two aspects:grain refinement and homogenization of precipitated phases.
文摘The effect of RE-modifier on the microstructure and mechanical properties of high carbon-medium manganese steel has been investigated in present work.The results showed that the RE-modifier can refine the crystalline grain of high-carbon medium-manganese steel.The shape and distribution of carbides are improved and the columnar grains and phosphide in grain boundary are eliminated.Consequently,the impact toughness of the steel is increased by more than one time,compared with no addition of RE-modifier.