A novel method of pellet calcification roasting-H_(2)SO_(4) leaching was proposed to efficiently separate and extract vanadium(V)from vanadium-titanium(V-Ti)magnetite concentrates.The leaching rate of V is as high as ...A novel method of pellet calcification roasting-H_(2)SO_(4) leaching was proposed to efficiently separate and extract vanadium(V)from vanadium-titanium(V-Ti)magnetite concentrates.The leaching rate of V is as high as 88.98%,while the leaching rate of impurity iron is only 1.79%.Moreover,the leached pellets can be used as raw materials for blast furnace ironmaking after secondary roasting.X-ray photoelectron spectroscopy(XPS)and scanning electron microscopy with energy dispersive X-ray spectrometry(SEMEDS)analyses showed that V^(3+)was oxidized to V^(5+)after roasting at 1200℃,and V^(5+)was then leached by H_(2)SO_(4).X-ray diffraction(XRD)analyses and single factor experiment revealed a minimal amount of dissolved Fe_(2)O_(3) during H_(2)SO_(4) leaching.Therefore,a high separation degree of V and iron(Fe)from V-Ti magnetite concentrate was achieved through H_(2)SO_(4) leaching.Compared with the traditional roastingleaching process,this process can achieve a high selectivity of V and Fe,and has excellent prospects for industrial production.展开更多
The reduction behavior and metallization degree of magnetite concentrate with agave bagasse were investigated in an inert atmosphere.The effects of temperature,biomass content,and residence time on reduction experimen...The reduction behavior and metallization degree of magnetite concentrate with agave bagasse were investigated in an inert atmosphere.The effects of temperature,biomass content,and residence time on reduction experiments and metallization degree were investigated by X-ray diffraction and scanning electron microscopy.Compared with other types of biomass,agave bagasse had lower contents of nitrogen,sulfur,and ash.X-ray diffraction analysis showed that the metallization degree improved with increasing temperature and biomass content.Complete metallization was achieved at 1100℃ for 30 min with 65:35 and 50:50 ratios of the magnetite concentrate to the agave bagasse.These results demonstrate that agave bagasse promotes the efficient metallization of magnetite concentrate without the external addition of a reducing agent.Therefore,this biomass is a technical suitable alternative to replace fossil fuels in steelmaking.展开更多
This study examined spatial variations in the concentration,grain size and heavy mineral assemblages on Cedar Beach(Lake Erie,Canada).Magnetic studies of heavy mineral-enriched,dark-reddish sands present on the beac...This study examined spatial variations in the concentration,grain size and heavy mineral assemblages on Cedar Beach(Lake Erie,Canada).Magnetic studies of heavy mineral-enriched,dark-reddish sands present on the beach showed that magnetite(~150μm) is the dominant magnetic mineral.Surficial magnetic susceptibility values defined three zones:a lakeward region close to the water line(Zone 1),the upper swash zone(Zone 2) and the region landwards of the upper swash zone (Zone 3).Zone 2 showed the highest bulk and mass susceptibility(κ,χ) and the highest mass percentage of smaller grain-size(250μm) fractions in the bulk sand sample.Susceptibility(i.e.κandχ) values decreased and grain size coarsened from Zone 2 lakewards(into Zone 1) and landwards (into Zone 3),and correlated with the distribution of the heavy mineral assemblage,most probably reflecting preferential separation of large,less dense particles by waves and currents both along and across the beach.The eroded western section of Cedar Beach showed much higher concentrations of heavy minerals including magnetite,and finer sand grain sizes than the accreting eastern section, suggesting that magnetic techniques could be used as a rapid,cost-effective way of examining erosion along sensitive coastline areas.展开更多
To investigate the feasibility of co-sintering of fluxed iron ore with magnetite concentrates, the mineralogical properties of a novel fluxed iron ore were studied using particle size analysis, microscopic morphology ...To investigate the feasibility of co-sintering of fluxed iron ore with magnetite concentrates, the mineralogical properties of a novel fluxed iron ore were studied using particle size analysis, microscopic morphology characterization, and X-ray diffraction Rietveld analysis. Following that, the experiments for granulation performance and basic sintering characteristics were designed under seven different fluxed iron ore ratios, and the integrated ranking of different fluxed iron ore ratios was determined using gray relation analysis. Finally, the results of the industrial trails were combined with the feasibility analysis. Test and experimental results show that the fraction of the fluxed iron ore particles larger than 0.5 mm can account for more than 48%, and the particles have two morphologies: spherical-rough and flaky-smooth. Ca elements are found in the form of calcite (CaCO3) and dolomite (CaMg(CO3)2). The average particle size of granules and powder removal rate can be improved from 2.50 to 3.16 mm and 39.60% to 24.20%, respectively, with the increase in the fluxed iron ore ratio. Furthermore, the fluxed iron ore can improve assimilability and liquid fluidity of magnetite concentrates. In terms of overall granulation performance and sintering characteristics, the fluxed iron ore ratios are graded from best to worst as follows: 12%, 15%, 9%, 18%, 21%, 6% and 3%. The industrial trails show that when the fluxed iron ore ratio is increased, the beneficial effect of the superior sintering characteristics of the fluxed iron ore itself is ideally balanced with the negative effect of the lower amount of additional CaO at 12% ratio, and thus, it is feasible to bring the fluxed iron ore into production at a level of roughly 12%.展开更多
Some basic properties of granules,including the granule size distribution,packed-bed permeability,and chemical composition of the adhering layer,were investigated in this study for four iron ore blends consisting of 5...Some basic properties of granules,including the granule size distribution,packed-bed permeability,and chemical composition of the adhering layer,were investigated in this study for four iron ore blends consisting of 5wt%,25wt%,and 45wt%ultrafine magnetite and 25wt%ultrafine hematite concentrates.The effects of varying the sinter basicity(CaO/SiO2 mass ratio=1.4 to 2.2)and adding ultrafine concentrates on the variation of the adhering-layer composition and granule microstructure were studied.Moreover,the effect of adhering-layer compositional changes on sintering reactions was discussed in combination with pot sintering results of ore blends.Increasing sinter basicity led to an increase in the basicities of both the adhering layer and the fine part of the sinter mix,which were higher than the overall sinter basicity.When the sinter chemistry was fixed and fine Si-bearing materials(e.g.,quartz sand)were used,increasing the amount of ultrafine ores in the ore blends tended to reduce the adhering-layer basicity and increase the SiO2 content in both the adhering layer and the fine part of the sinter mix,which will induce the formation of low-strength bonding phases and the deterioration of sinter strength.The adhering-layer composition in granules can be estimated in advance from the compositions of the-1 mm fractions of the raw materials.展开更多
The reducing property of pellets prepared by ultrafine magnetite concentrate(UMC)and improving method were revealed.The results show that the reduction degree of UMC pellets is only about 56%compared with that of pell...The reducing property of pellets prepared by ultrafine magnetite concentrate(UMC)and improving method were revealed.The results show that the reduction degree of UMC pellets is only about 56%compared with that of pellets prepared from ordinary iron ore concentrate with relatively coarse particle size,which is significantly lower than the general reduction degree of about 70%.When the composite binder composed of bentonite and organic binder was added,the reduction degree was significantly increased to 69.66%.The revealed mechanism shows that the reduced pellets with common bentonite have a concentric structure,the oxidation gap between the inner and outer layers is obvious,and the outer dense oxide layer hinders the oxidation and reduction of the inner layer.After adding the composite binder,the organic components significantly improved the internal porosity of the pellets and the aggregation degree of ultrafine iron ore concentrate particles in the granulation process,forming a porous structure.The non-uniform double-layer structure is eliminated,and the increased pores are conducive to the internal diffusion of CO,and finally the reduction degree of pellets is increased to the level equivalent to that of ordinary magnetite pellets.展开更多
Western Australian magnetite concentrates normally have ultrafine granularity and much higher specific surface areas than Chinese magnetite concentrates owing to the significant pre-grinding and beneficiation for sale...Western Australian magnetite concentrates normally have ultrafine granularity and much higher specific surface areas than Chinese magnetite concentrates owing to the significant pre-grinding and beneficiation for saleable iron grade. Such characteristics will inevitably affect the subsequent pelletization process. However, very few investi- gations have been done before. Thus, the oxidation and induration characteristics of pellet made from a Western Aus- tralian ultrafine magnetite concentrate were revealed by conducting routine preheating-roasting tests in an electric tube furnace and investigating the microstructure of fired pellets under an optical microscope in comparison with that of pellets made from typical Chinese magnetite concentrate. The liquidus regions of CaO-SiO2-Fe2O3 and CaO-SiO2- Al2O3 ternary systems in air at various temperatures were calculated by FactSage software to explain the importance of liquid phase in the consolidation of fired pellets. The results show that pellet made from ultrafine magnetite con- centrate possesses better oxidability and preheating performance than that made from Chinese magnetite concentrate. However, it has inferior roasting performance, usually requiring conditions of roasting at 1280℃ for at least 30 rain to acquire sufficiently high compressive strength, which are attributed to higher temperature sensitivity caused by its smaller particle size and less formation of liquid phase because of low impurities like CaO and Al2O3 in raw materials. Correspondingly, its roasting performanee can be significantly improved by blending with Chinese magnetite concen- trates or increasing the pellet basicity (WCaO/WSiO2). By comprehensive evaluation, blending with Chinese iron ore concentrates is an appropriate way to utilize Western Australia ultrafine magnetite concentrates.展开更多
The mechanism of improving compressive strength of magnetite pellet by adding boron-bearing iron concentrate was studied. Boron-bearing iron concentrate and magnetite were mixed, pelletized and roasted under differ en...The mechanism of improving compressive strength of magnetite pellet by adding boron-bearing iron concentrate was studied. Boron-bearing iron concentrate and magnetite were mixed, pelletized and roasted under differ ent roasting conditions. Then, compressive strength of pellets was tested, and polished sections of the roasted pellets were analyzed from the perspective of mineralogy. Finally, the effects of different proportions, roasting temperatures and roasting time of boron-bearing iron concentrate on the compressive strength of magnetite pellets were investigated and explained.展开更多
For improving the strength of pellets made of ultrafine and super-high-grade magnetite concentrates,the influence of basicity(CaO/SiO2 ratio)on the roasting and consolidation of pellets was investigated.The results sh...For improving the strength of pellets made of ultrafine and super-high-grade magnetite concentrates,the influence of basicity(CaO/SiO2 ratio)on the roasting and consolidation of pellets was investigated.The results showed that with the basicity of pellets increasing from 0.09 to 0.60,the compressive strength of both preheated and roasted pellets achieved an evident improvement from 502 and 2519 to 549 and 3096 N/pellet,respectively;meanwhile,the roasting time decreased from 15 to 9.min.The low-viscosity liquid phases were easily generated in fired pellets at the basicity range of 0.40-0.60 under the roasting temperature of 1240℃,filled the voids between hematite particles and tightened the bonding among particles,effectively restraining the generation of concentric cracks and decreasing the porosity of fired pellets;low-viscosity liquid phases facilitated the solid diffusion of hematite,leading to the formation of coarse hematite crystals and thicker connecting necks.展开更多
基金funded by the National Science Foundation of China(No.51704028)the Key R&D Program of Yunnan Province(No.2018IB027)。
文摘A novel method of pellet calcification roasting-H_(2)SO_(4) leaching was proposed to efficiently separate and extract vanadium(V)from vanadium-titanium(V-Ti)magnetite concentrates.The leaching rate of V is as high as 88.98%,while the leaching rate of impurity iron is only 1.79%.Moreover,the leached pellets can be used as raw materials for blast furnace ironmaking after secondary roasting.X-ray photoelectron spectroscopy(XPS)and scanning electron microscopy with energy dispersive X-ray spectrometry(SEMEDS)analyses showed that V^(3+)was oxidized to V^(5+)after roasting at 1200℃,and V^(5+)was then leached by H_(2)SO_(4).X-ray diffraction(XRD)analyses and single factor experiment revealed a minimal amount of dissolved Fe_(2)O_(3) during H_(2)SO_(4) leaching.Therefore,a high separation degree of V and iron(Fe)from V-Ti magnetite concentrate was achieved through H_(2)SO_(4) leaching.Compared with the traditional roastingleaching process,this process can achieve a high selectivity of V and Fe,and has excellent prospects for industrial production.
基金National Science and Technology Council(CONACYT)for the grant No.665811 awarded to his Master thesis。
文摘The reduction behavior and metallization degree of magnetite concentrate with agave bagasse were investigated in an inert atmosphere.The effects of temperature,biomass content,and residence time on reduction experiments and metallization degree were investigated by X-ray diffraction and scanning electron microscopy.Compared with other types of biomass,agave bagasse had lower contents of nitrogen,sulfur,and ash.X-ray diffraction analysis showed that the metallization degree improved with increasing temperature and biomass content.Complete metallization was achieved at 1100℃ for 30 min with 65:35 and 50:50 ratios of the magnetite concentrate to the agave bagasse.These results demonstrate that agave bagasse promotes the efficient metallization of magnetite concentrate without the external addition of a reducing agent.Therefore,this biomass is a technical suitable alternative to replace fossil fuels in steelmaking.
基金supported by funding from the 111 Project B07011 of Ministry of Education of China,the China Scholarship Council(CSC) to SWZ (NCIS No.2007103928)an NSERC grant to MTC. D.Chevalier is thanked for her help in sampling. Laboratory assistance was provided bv K.Kawasaki and S.Joshi
文摘This study examined spatial variations in the concentration,grain size and heavy mineral assemblages on Cedar Beach(Lake Erie,Canada).Magnetic studies of heavy mineral-enriched,dark-reddish sands present on the beach showed that magnetite(~150μm) is the dominant magnetic mineral.Surficial magnetic susceptibility values defined three zones:a lakeward region close to the water line(Zone 1),the upper swash zone(Zone 2) and the region landwards of the upper swash zone (Zone 3).Zone 2 showed the highest bulk and mass susceptibility(κ,χ) and the highest mass percentage of smaller grain-size(250μm) fractions in the bulk sand sample.Susceptibility(i.e.κandχ) values decreased and grain size coarsened from Zone 2 lakewards(into Zone 1) and landwards (into Zone 3),and correlated with the distribution of the heavy mineral assemblage,most probably reflecting preferential separation of large,less dense particles by waves and currents both along and across the beach.The eroded western section of Cedar Beach showed much higher concentrations of heavy minerals including magnetite,and finer sand grain sizes than the accreting eastern section, suggesting that magnetic techniques could be used as a rapid,cost-effective way of examining erosion along sensitive coastline areas.
基金supported by the National Natural Science Foundation of China(52174291)the Beijing New-star Plan of Science and Technology(Z211100002121115)+2 种基金the Central Universities Foundation of China(06500170)the Guangdong Basic and Applied Basic Research Fund Joint Regional Funds-Youth Foundation Projects(2020A1515111008)the China Postdoctoral Science Foundation(2021M690369).
文摘To investigate the feasibility of co-sintering of fluxed iron ore with magnetite concentrates, the mineralogical properties of a novel fluxed iron ore were studied using particle size analysis, microscopic morphology characterization, and X-ray diffraction Rietveld analysis. Following that, the experiments for granulation performance and basic sintering characteristics were designed under seven different fluxed iron ore ratios, and the integrated ranking of different fluxed iron ore ratios was determined using gray relation analysis. Finally, the results of the industrial trails were combined with the feasibility analysis. Test and experimental results show that the fraction of the fluxed iron ore particles larger than 0.5 mm can account for more than 48%, and the particles have two morphologies: spherical-rough and flaky-smooth. Ca elements are found in the form of calcite (CaCO3) and dolomite (CaMg(CO3)2). The average particle size of granules and powder removal rate can be improved from 2.50 to 3.16 mm and 39.60% to 24.20%, respectively, with the increase in the fluxed iron ore ratio. Furthermore, the fluxed iron ore can improve assimilability and liquid fluidity of magnetite concentrates. In terms of overall granulation performance and sintering characteristics, the fluxed iron ore ratios are graded from best to worst as follows: 12%, 15%, 9%, 18%, 21%, 6% and 3%. The industrial trails show that when the fluxed iron ore ratio is increased, the beneficial effect of the superior sintering characteristics of the fluxed iron ore itself is ideally balanced with the negative effect of the lower amount of additional CaO at 12% ratio, and thus, it is feasible to bring the fluxed iron ore into production at a level of roughly 12%.
基金Financial supports from the National Torch Program of China (No.2011GH561685)Hunan Provincial Co-innovation Center for Clean and Efficient Utilization of Strategic Metal Mineral Resources are sincerely acknowledged
文摘Some basic properties of granules,including the granule size distribution,packed-bed permeability,and chemical composition of the adhering layer,were investigated in this study for four iron ore blends consisting of 5wt%,25wt%,and 45wt%ultrafine magnetite and 25wt%ultrafine hematite concentrates.The effects of varying the sinter basicity(CaO/SiO2 mass ratio=1.4 to 2.2)and adding ultrafine concentrates on the variation of the adhering-layer composition and granule microstructure were studied.Moreover,the effect of adhering-layer compositional changes on sintering reactions was discussed in combination with pot sintering results of ore blends.Increasing sinter basicity led to an increase in the basicities of both the adhering layer and the fine part of the sinter mix,which were higher than the overall sinter basicity.When the sinter chemistry was fixed and fine Si-bearing materials(e.g.,quartz sand)were used,increasing the amount of ultrafine ores in the ore blends tended to reduce the adhering-layer basicity and increase the SiO2 content in both the adhering layer and the fine part of the sinter mix,which will induce the formation of low-strength bonding phases and the deterioration of sinter strength.The adhering-layer composition in granules can be estimated in advance from the compositions of the-1 mm fractions of the raw materials.
基金financially supported by the National Natural Science Foundation of China(Grant Nos.51974371 and 51804347).
文摘The reducing property of pellets prepared by ultrafine magnetite concentrate(UMC)and improving method were revealed.The results show that the reduction degree of UMC pellets is only about 56%compared with that of pellets prepared from ordinary iron ore concentrate with relatively coarse particle size,which is significantly lower than the general reduction degree of about 70%.When the composite binder composed of bentonite and organic binder was added,the reduction degree was significantly increased to 69.66%.The revealed mechanism shows that the reduced pellets with common bentonite have a concentric structure,the oxidation gap between the inner and outer layers is obvious,and the outer dense oxide layer hinders the oxidation and reduction of the inner layer.After adding the composite binder,the organic components significantly improved the internal porosity of the pellets and the aggregation degree of ultrafine iron ore concentrate particles in the granulation process,forming a porous structure.The non-uniform double-layer structure is eliminated,and the increased pores are conducive to the internal diffusion of CO,and finally the reduction degree of pellets is increased to the level equivalent to that of ordinary magnetite pellets.
基金supported by Hunan Provincial Co-innovation Center for Clean and Efficient Utilization of Strategic Metal Mineral Resources
文摘Western Australian magnetite concentrates normally have ultrafine granularity and much higher specific surface areas than Chinese magnetite concentrates owing to the significant pre-grinding and beneficiation for saleable iron grade. Such characteristics will inevitably affect the subsequent pelletization process. However, very few investi- gations have been done before. Thus, the oxidation and induration characteristics of pellet made from a Western Aus- tralian ultrafine magnetite concentrate were revealed by conducting routine preheating-roasting tests in an electric tube furnace and investigating the microstructure of fired pellets under an optical microscope in comparison with that of pellets made from typical Chinese magnetite concentrate. The liquidus regions of CaO-SiO2-Fe2O3 and CaO-SiO2- Al2O3 ternary systems in air at various temperatures were calculated by FactSage software to explain the importance of liquid phase in the consolidation of fired pellets. The results show that pellet made from ultrafine magnetite con- centrate possesses better oxidability and preheating performance than that made from Chinese magnetite concentrate. However, it has inferior roasting performance, usually requiring conditions of roasting at 1280℃ for at least 30 rain to acquire sufficiently high compressive strength, which are attributed to higher temperature sensitivity caused by its smaller particle size and less formation of liquid phase because of low impurities like CaO and Al2O3 in raw materials. Correspondingly, its roasting performanee can be significantly improved by blending with Chinese magnetite concen- trates or increasing the pellet basicity (WCaO/WSiO2). By comprehensive evaluation, blending with Chinese iron ore concentrates is an appropriate way to utilize Western Australia ultrafine magnetite concentrates.
基金Item Sponsored by National Natural Science Foundation of China(51204013)Fundamental Research Funds for Central Universities of China(FRF-TP-12-020A)
文摘The mechanism of improving compressive strength of magnetite pellet by adding boron-bearing iron concentrate was studied. Boron-bearing iron concentrate and magnetite were mixed, pelletized and roasted under differ ent roasting conditions. Then, compressive strength of pellets was tested, and polished sections of the roasted pellets were analyzed from the perspective of mineralogy. Finally, the effects of different proportions, roasting temperatures and roasting time of boron-bearing iron concentrate on the compressive strength of magnetite pellets were investigated and explained.
基金The authors want to express their gratitude for the financial support from the National Natural Science Foundation of China(No.51474161)would like to thank the Hunan Provincial Co-innovation Center for Clean and Efficient Utilization of Strategic Metal Mineral Resources,which supplied us the facilities and funds to complete the experiments.
文摘For improving the strength of pellets made of ultrafine and super-high-grade magnetite concentrates,the influence of basicity(CaO/SiO2 ratio)on the roasting and consolidation of pellets was investigated.The results showed that with the basicity of pellets increasing from 0.09 to 0.60,the compressive strength of both preheated and roasted pellets achieved an evident improvement from 502 and 2519 to 549 and 3096 N/pellet,respectively;meanwhile,the roasting time decreased from 15 to 9.min.The low-viscosity liquid phases were easily generated in fired pellets at the basicity range of 0.40-0.60 under the roasting temperature of 1240℃,filled the voids between hematite particles and tightened the bonding among particles,effectively restraining the generation of concentric cracks and decreasing the porosity of fired pellets;low-viscosity liquid phases facilitated the solid diffusion of hematite,leading to the formation of coarse hematite crystals and thicker connecting necks.