Key Technology and Complete-set Equipment for Intelligent Construction of HSR Simply-supported Girder Reinforcement Framework

In view of the problems such as backward production mode,poor quality stability,high safety risk and incomplete control system during erection of the reinforcement framework of simply-supported box girders for high-speed railway(HSR),and in combination with the key points and main challenges in the reinforcement framework construction of Guangzhou-Zhanjiang HSR,the overall technical route for the intelligent manufacturing of reinforcement framework of simply-supported box girders is put forward.The component design of reinforcement framework of simply supported box girder is carried out based on BIM,and the feasibility of the scheme is verified through segment assembly test.The assembly techniques are studied in combination with the mesh design scheme to achieve rapid forming of the reinforcement framework.R&D of automatic processing equipment for components,material transshipment equipment,automatic hoisting equipment and technological equipment for assembly clamping fixture are carried out to realize the overall design of equipment production line.An intelligent control system is developed for the whole-process intelligent construction of reinforcement framework to realize the full life-cycle applications for the workshop production and visual management including intelligent layout and quality traceability.The research results systematically optimize and innovate the assembly and forming technologies of reinforcement framework in the prefabrication beam yard of high-speed railway,realize the component processing,automatic assembly and information technology management,improve the construction quality,efficiency and information technology level of intelligent manufacturing of reinforcement framework of railway prefabricated beam as a whole,and reduce the construction cost of the project.The research has realized a major breakthrough in the construction technology of railway prefabricated box girders,which has the extensive technical and market promotion values.

GMA material design and construction quality control for asphalt pavement of steel box girder: Case study of the Hong Kong–Zhuhai–Macao Bridge

To improve the quality of the Hong Kong–Zhuhai–Macao Bridge paving project,a new paving layer material,Guss-mastic asphalt(GMA),was proposed in this paper by combining the advantages of two types of cast asphalt mixtures:mastic asphalt(MA)and Guss asphalt(GA).Based on the characteristics of GMA,to simulate its actual production process,this study developed a small-simulated cooker mixing equipment.Moreover,the flow degree,60C dynamic stability,and impact toughness were proposed to be used to evaluate the construction and ease,high temperature stability,and fatigue resistance of GMA cast asphalt mixtures,respectively.Moreover,the quality control standards for GMA paving materials by indoor tests,field trial mix GMA material performance tests,and accelerated loading tests were finalized.The study showed that the developed simulated cooker yielded consistent mixing results in the same working environment as the engineering cooker device.Increasing the coarse aggregate incorporation rate,coarsening the mastic epure(ME)gradation composition,and using a smaller oil to stone ratio can reduce the flowability of the GMA materials to varying degrees.The four-point bending fatigue life and impact toughness of the different GMA materials are correlated well.A mobility of<20 s,60C dynamic stability of 400–800 times/mm,15C impact toughness of400 N⋅mm,and cooker car mixing temperature control standard of 210C–230C form an appropriate control index system for the design and production of GMA cast asphalt mixtures.Simultaneously,accelerated loading tests verified the accuracy and reliability of the quality control index system that has been used in the GMA paving project of the Hong Kong–Zhuhai–Macao Bridge deck and has achieved good application results.

Discussion Based on Formwork Construction of Box Girder Formwork Design Scheme

Formwork construction has been the important and difficult of the construction process, so the design plan is very important. This paper relies on the Shun Ping Yu subordinate Fertgbo bridge rebuilding project, detailing the cast-in-place box beam formwork support system safety special construction plan, focuses on box girder formwork design scheme of foundation design, box girder bracket design and box girder formwork design, to provide a reasonable reference for similar projects.

Research on Construction Process of Steel Box Girder Bridge and Its Stress Analysis

The paper introduce the construction method of large segment hosting and its difficulty, and drawing up corresponding liner and stress monitoring plan. The paper gives the calculation method of shear area for such a big cantilever thin-walled steel box girder section, namely the shear coefficient computation theory of Professor Hu Haichang, and the use of this shear area perfect beam element model, structure model and the experiment prove that the shell model is more consistent, given a certain reference for similar section project.

Discussion on Construction and Erection Technology of Bridge Precast Box Girder

At present,the precast construction technology has been widely used,especially in the process of bridge construction,where the precast box girder construction and erection technology has attracted more attention compared to other available methods.In order to effectively improve the application effect of this technology,and the overall quality of the bridge,this paper discusses the advantage and disadvantage of implementing the precast box girder construction and erection technology in the bridge construction.

Influence of concrete differential aging time on the construction phases analysis of the Fenghua River Bridge

The Fenghua River Bridge is a major structure on the highway between Hengzhang and Guojiachi, which is to be built with a four-span prestress concrete (PC) box girder and symmetrical cantilever castings. In this paper, a finite element method (FEM) model is set up to study the effects of concrete differential aging time on the construction phases of the Fenghua River Bridge by calculating the vertical displacement of the folding segment of the middle span and the longitudinal bending moment of Pier 12#. In the model, the girders are classified into 150 changing sections based on the desgn scheme, and their construction is to be carried in 16 phases respectively to build 12 blocks connected by a side folding segment and a middle folding segment, covered with a second dead load and in completion for 20 years. It is found that the internal forces and deformations of the concrete structures at the aging time of 60 d are quite different from those of 0 d aging time while the behaviors of the structures of 120 d aging time is nearly the same as those of 60 d aging time― the differences are so small that can be neglected, suggesting that the creep develops obviously about one month after the cement is hardened and the development fades later on.

斜拉桥施工阶段π型混凝土梁翼缘板裂缝成因分析与防裂措施研究

为了解斜拉桥施工阶段π型混凝土梁翼缘板斜向裂缝成因并制定合理的防裂措施,以某主跨120 m的π型预应力混凝土梁斜拉桥为背景,针对其悬臂施工阶段主梁翼缘板下表面出现斜向裂缝的现象进行分析。采用ANSYS软件建立该桥施工阶段杆系模型与混凝土梁实体模型,分析梁体自重、斜拉索张拉、预应力张拉、混凝土收缩、混凝土水化热作用下主梁翼缘板下表面应力情况。结果表明:梁体自重及斜拉索张拉作用下,翼缘板下表面未出现拉应力;横向及纵向预应力张拉作用下,翼缘板下表面产生一定的拉应力,但未超过混凝土抗拉强度标准值;混凝土收缩作用下,翼缘板下表面产生极小的拉应力,不会引起裂缝;混凝土养护过程中水化热作用下,翼缘板下表面混凝土与周边混凝土存在一定温差,部分测点第一主应力超过混凝土抗拉强度标准值,是开裂的主要原因。针对混凝土水化热作用影响,提出主肋布置冷却水管与翼缘板下方火炉加热并用的防裂措施,建立热流耦合模型分析防裂效果。结果表明:所采用的措施能够改善主梁养护过程中水化热温度场分布,各测点第一主应力均未超过混凝土抗拉强度标准值。

简支变结构连续小箱梁桥负弯矩区UHPC-NC组合桥面板抗裂性研究

针对当前简支变结构连续小箱梁桥负弯矩区钢束易堵孔、运营中桥面开裂病害等问题,提出一种无负弯矩钢束的UHPC-NC组合桥面板结构。以一座3×30 m简支变结构连续小箱梁桥为研究对象,以正常使用极限状态梁体不开裂为控制准则确定UHPC合理构造尺寸,对所提出的负弯矩组合桥面板结构进行1∶2的缩尺模型试验。试验显示:裂缝首先出现于UHPC-NC交界面处的普通混凝土部分,随后逐渐向UHPC层沿伸,且C50混凝土开裂、梁体破坏对应的截面弯矩分别为3 520,9 152 kN·m(考虑1∶8弯矩缩尺比),大于正常使用极限状态、承载能力极限状态梁体截面弯矩3 300,5 838 kN·m,即该组合桥面板结构满足小箱梁的抗裂与承载能力要求。基于试验结果建立精细化有限元模型,采用参数分析法研究UHPC厚度对梁体开裂荷载、极限承载力等方面的影响。结果表明:梁体开裂弯矩主要由UHPC上覆层厚度决定,相较于普通钢筋混凝土梁,5 cm厚的UHPC上覆层可将梁体开裂弯矩提高28.9%,7.5 cm厚的UHPC上覆层可将梁体开裂弯矩提高41.6%;在配筋率不变的情况下,增大UHPC层厚度对梁体承载力无显著提升。综合考虑梁体受力性能以及施工便利性,建议背景工程UHPC厚度取10 cm。

大跨径刚性悬链桁架桥不带加劲弦顶推施工技术

针对悬链形上加劲连续钢桁梁桥建造,提出不带加劲弦多点同步顶推施工技术,在边跨设置拼装平台,在中跨设置临时墩,分段拼装,顶推钢桁梁,最后吊装合龙加劲弦。在施工中,设置大临结构,以减小钢桁梁的悬臂长度,适应了钢桁梁拼装及顶推装置布置的要求;采用同步控制系统与纠偏装置,解决了多点同步顶推与钢桁梁线性控制的难题;通过有限元仿真分析,验证了顶推过程的可行性;采用落梁法,解决了钢桁主梁合龙及加劲弦合龙的难题。

客运专线大吨位预制箱梁施工技术研究

箱梁在客运专线铁路桥梁中起着重要的承载作用。为此,研究客运专线大吨位预制箱梁施工技术,以满足越来越高的施工要求。从梁场规划与布置、预制箱梁制作、预制箱梁移运架3个方面设计客运专线大吨位预制箱梁施工工艺。结果表明:随着时间的增加,各个测点的电通量均小于1000 C,说明箱梁抗渗能力强;随着冻融循环次数的增加,弹性模量相对值均未超过施工标准且质量损失变化较小,说明箱梁的抗冻性强;随着荷载的增加,箱梁的挠度在不断增加,当加载到最终最大荷载时,挠度仍小于10 cm,说明该箱梁的抗变形能力强,满足施工标准。

大跨公铁两用钢桁拱桥边跨施工关键技术

常泰长江大桥天星洲专用航道桥为(168+388+168)m大跨重载公铁两用钢桁拱桥。主梁采用2片主桁双层板桁组合结构,边跨钢梁施工采用架梁吊机悬臂散件拼装。为确保边跨钢梁架设轴线和竖曲线线形,按照最快形成稳定桁片结构原则拼装,上墩前悬臂拼装并形成三角桁片稳定结构后再实施抄垫;在钢梁架设过程中对钢梁标高进行调整,精确控制钢梁上墩标高;为确保边跨钢梁架设结构受力满足要求,通过有限元理论分析比选,确定临时墩最优脱空时机;采用“基于空间六点调位法”对边跨钢梁进行整体精确定位;主墩支座采用重力法灌浆;基于多点变形协调,通过优化杆件安装工艺,解决了超静定结构杆件带力安装难题。

基于复杂网络和免疫策略的斜拉桥主梁施工安全风险耦合分析

斜拉桥主梁施工是一项复杂系统行为,施工过程中风险事故可能存在多条演化路径,因此具有复杂性和不确定性。为满足当前对施工安全风险管理的更高要求,提出一种基于复杂网络的风险耦合分析方法。首先,通过主梁施工作业程序分解及致险状态分析以识别安全风险因素;然后,基于复杂网络理论,借助邻接矩阵构建主梁施工安全风险的耦合网络模型,对特征指标进行研究分析并得出风险演化特征;最后,运用MATLAB软件对网络进行免疫仿真,包括单个节点免疫、随机免疫和蓄意免疫,以识别出关键节点并提出施工风险管控策略。结果显示:蓄意免疫的效果明显优于随机免疫,综合考虑免疫结果应优先预防和控制网络关键节点代表的风险点,从而有效降低网络效率,提高施工安全性。

土耳其1915恰纳卡莱大桥无索区钢箱梁安装关键技术

土耳其1915恰纳卡莱大桥为主跨2023 m的双塔三跨钢箱梁悬索桥。钢箱梁总长3563 m,边跨及桥塔处无索区钢箱梁均为非标准节段,长度为9.8~43.6 m,吊装重量为344~1330 t,涉及多种吊装方式及节段安装工艺,施工难度大。该桥边跨S33节段定位精度要求高、顶推难度大,利用特殊设计牛腿,顺利实现节段顶推及边跨合龙;边跨焊接线形精度要求高、工序转换复杂,S32和S31节段布设临时吊索系统,确保焊接线形可控;塔区工作平台上的S01、T00和M01单个节段利用特殊设计三向可调支架及导向架施工,确保浮吊吊装安全可靠及定位精度可控;S02和M02节段吊装时与已吊装节段在空间上相互干扰,通过布设牵引荡移系统,顺利实现塔区S02和M02节段缆载吊机大角度吊装及节段荡移;采用吊索调节装置、边跨反拉系统及4台缆载吊机同步抬吊等措施,塔区S01、T00和M01组拼焊接的大节段顺利合龙。

多跨预应力混凝土连续梁整体平移改造施工关键技术

宿迁古黄河老桥为(22.5+3×30+22.5)m四幅分离式连续梁桥,两侧为非机动车道桥,中间为机动车道桥。由于该桥位于生态保护区且梁体质量良好,为满足迎宾大道二期快速化改造需要,采取在不中断交通的前提下,通过交通导改先后将西侧和东侧机动车道桥分别往两侧整体平移3.25 m,再于中间修建新桥的改造方案。结合桥位处水文地质情况,采用在非机动车道桥外侧设置“钢板桩+过水钢管”围堰进行无水条件下的基础墩身拼宽施工。改造施工时,根据单侧机动车道桥支座处顶升荷载及梁底空间选配布置顶升千斤顶和步履器;通过有限元计算确定梁体顶升与平移施工过程中各支点竖向和横向位移偏差控制指标,采用PLC液压同步控制系统操控步履器与千斤顶交替顶升与平移,既能保证梁体整体顶升与平移的精度又能有效控制梁体应力突变;待梁体平移到设计位置后,拆除步履器和顶升千斤顶,复原垫石、支座及挡块。

赤壁长江公路大桥主桥4号桥塔墩结合梁墩顶节段施工技术

赤壁长江公路大桥主桥为(90+240+720+240+90)m钢-混结合梁斜拉桥,主梁分为121个节段,由双边箱截面钢主梁、横梁、小纵梁等组成,4号桥塔墩墩顶钢梁共3个节段,考虑枯水期施工边跨侧滩地外露,采用浮吊拼装+墩顶拖拉法施工。桥塔墩设置墩旁支架辅助钢梁架设,墩旁支架采用简易支架,设计为分离直立柱结构,避免了传统斜立柱支架体系结构复杂且受限于围堰尺寸的影响;墩旁支架设置钢梁拖拉系统及钢梁姿态调节装置,以实现钢梁的拼装、纵移和姿态调整。墩顶钢梁利用浮吊在中跨侧依次拼装单节段钢梁杆件后向边跨侧分次拖拉,墩顶钢梁全部就位后,采用竖向调节装置通过“顶落梁”工艺精调钢梁高程和横向调节装置对钢梁横向偏位进行纠偏,保证墩顶节段姿态满足设计要求。借助主梁永久结构简化塔区临时约束设计,抵抗风荷载、施工不平衡荷载和不平衡索力造成的钢梁平动和转动,确保主梁悬臂节段施工安全。

斜拉桥长大节段组合式主梁悬臂施工技术研究

鲁巴跨海大桥主航道桥为双塔双索面混凝土斜拉桥,大桥主梁为π形混凝土组合式主梁,标准节段长10.2m、宽17.3m、中心高2.5m;主梁斜拉索锚固块及横向横梁为预制装配式构件,边主梁及桥面板为现浇混凝土构件,各主要构件通过横向预应力连为一体。以该桥主梁悬臂施工为工程背景,从质量控制、施工计划、施工成本3个方面对主梁2种施工方案进行对比,最终确定适合本桥主梁施工的挂篮方案,可有效降低临时结构自重对已浇筑节段混凝土产生的附加应力影响,降低工程造价;同时,通过对2~15号主梁节段采用新型桁架式牵索挂篮施工进行专项设计,解决了主梁节段长、自重大、预制装配式构件安装精度要求高、节段施工周期长的难题。

宜宾临港长江公铁大桥主桥超宽钢箱梁施工关键技术

宜宾临港长江公铁大桥主桥为主跨522 m的公铁同层双塔双索面钢箱梁斜拉桥,主桥钢箱梁宽63.9 m、高5 m,节段最大重量519.6 t。钢箱梁采用分部件加工、节段整体制作、场内预拼装方案制造。南岸钢箱梁采用边跨顶推+中跨单悬臂施工;北岸钢箱梁采用边跨存梁+双悬臂施工;中跨合龙段采用配切+顶推合龙。采用钢箱梁顶板与底板单元两拼工艺、钢箱梁锚固块体多工序组拼、预设反变形量的长线法总拼等制造技术,有效解决了超宽钢箱梁焊接变形量大的问题,大大提高了钢箱梁制造精度;南岸边跨钢箱梁利用中跨侧来梁进行顶推施工,解决了边跨运梁、吊梁施工难的问题,且避免了占用既有道路;北岸边跨钢箱梁利用枯水期预先存梁,解决了浅滩区钢箱梁施工受季节性水文影响大的问题,为双悬臂施工提供了先决条件;中跨合龙段采用现场配切+顶推施工,实现主跨钢箱梁精确合龙。

重庆白居寺长江大桥施工控制关键技术

重庆白居寺长江大桥主桥为主跨660 m的公轨两用双塔双索面钢桁梁斜拉桥。桥塔为空间曲线水滴形混凝土结构,采用爬模施工;钢桁梁为带边纵梁的倒梯形截面,利用桥面吊机进行对称悬臂施工。为确保成桥后的各项力学和线形指标满足设计要求,采用MIDAS Civil软件建立主桥施工阶段有限元模型,对塔顶偏位和应力、钢桁梁线形及斜拉索张拉进行施工监控。通过控制塔顶偏位以及关键断面应力,确保了钢桁梁施工中桥塔的安全;通过控制主桁和边纵梁的制造和安装线形,保证了钢桁梁成桥线形的控制精度;通过边、中跨1~5号索同步对称初张、6~20号索分级不对称初张及局部二次调索,提高了斜拉索的施工效率以及索力控制精度。施工监控结果表明:塔顶偏位最大偏差27 mm,钢桁梁线形最大偏差52 mm,斜拉索索力偏差在±5.6%内,均满足设计要求。

黄茅海跨海通道高栏港大桥钢箱梁施工关键技术

黄茅海跨海通道高栏港大桥为(110+248+700+248+110)m全飘浮体系双塔双索面斜拉桥,主梁为分体式钢箱梁,标准梁段重约370 t、最大悬臂拼装梁段重约468 t,采用桥面吊机进行悬臂拼装,施工阶段抗风问题突出。通过设置塔梁三向临时锚固抵抗施工过程中的不平衡力及力矩,有限元计算结果表明塔梁三向临时锚固均满足受力需求;在边跨侧设置抗风临时墩,并依据受力分析结果确定抗风临时墩的钢管桩选用∅1200 mm×12 mm,平联、斜撑选用∅426 mm×6 mm,施工阶段安全渡台;通过设置横断面预拱度保证了钢箱梁成桥横坡;采用反力牛腿法在被吊装梁段和已安装梁段匹配侧施加成对反力有效减小匹配高差,保证了钢箱梁的顺利匹配安装;边、辅墩墩顶前一梁段的斜拉索二次张拉后再进行合龙,避免了施工期间边、辅墩支座出现负反力;中跨采用单边起吊加配重和自然温差配切的合龙方式。

跨越既有线路钢箱梁顶推施工有限元仿真分析

崔家崖特大桥钢箱梁项目是当地一项重要的民生工程,该项目跨越既有中川铁路,与既有线中线交角为75°,施工具有一定的难度和危险性。为顺利地完成施工任务,采用顶推的方式进行钢箱梁的施工作业,并采用多种施工模拟软件对崔家崖特大桥钢箱梁项目进行施工仿真模拟分析,来保证结构的刚度、强度、稳定性。分析表明,在整个顶推施工过程中,钢箱梁最大组合应力为31.0 MPa<265 MPa,发生在钢箱梁支点处,导梁最大组合应力为62.7 MPa<250 MPa,发生在导梁的中间部位,钢箱梁挠度最大值21.8 mm、导梁挠度最大值48.0 mm,且都发生在导梁最大悬臂长度为33.3 m时,均小于L/400=83.2 mm,强度、刚度、稳定性均满足相关要求;钢箱梁局部受力分析,最大应力为137.5 MPa<265 MPa,发生在钢箱梁与垫梁接触位置的端部,满足相关规范要求;导梁局部受力分析,最大应力为176.5 MPa<265 MPa,发生在导梁与垫梁接触位置的端部,满足相关规范要求。