In order to predict the buckling of stiffeners in the press bend forming of the integral panel,a method for solving the critical buckling load of the stiffeners in press bend forming process was proposed based on ener...In order to predict the buckling of stiffeners in the press bend forming of the integral panel,a method for solving the critical buckling load of the stiffeners in press bend forming process was proposed based on energy method,elastic-plastic mechanics and numerical analysis.Bend to buckle experiments were carried out on the designed press bend dies.It is found that the predicted results based on the proposed method agree well with the experimental results.With the proposed method,the buckling of the stiffeners in press bend forming of the aluminum alloy integral panels with high-stiffener can be predicted reasonably.展开更多
Feature recognition aims at extracting manufacturing features with geometrical information from solid model and is considered to be an efficient way of changing the interactive NC machining programming mode.Existing r...Feature recognition aims at extracting manufacturing features with geometrical information from solid model and is considered to be an efficient way of changing the interactive NC machining programming mode.Existing recognition methods have some disadvantages in practical applications.They can essentially handle prismatic components with regular shapes and are difficult to recognize the intersecting features and curved surfaces.Besides,the robustness of them is not strong enough.A new feature recognition approach is proposed based on the analysis of aircraft integral panels' geometry and machining characteristics.In this approach,the aircraft integral panel is divided into a number of local machining domains.The machining domains are extracted and recognized first by finding the principal face of machining domain and extracting the sides around the principal face.Then the machining domains are divided into various features in terms of the face type.The main sections of the proposed method are presented including the definition,classification and structure of machining domain,the relationship between machining domain and principal face loop,the rules of machining domains recognition,and the algorithm of machining feature recognition.In addition,a robotic feature recognition module is developed for aircraft integral panels and tested with several panels.Test results show that the strategy presented is robust and valid.Features extracted can be post processed and linked to various downstream applications.The approach is able to solve the difficulties in recognizing the aircraft integral panel's features and automatic obtaining the machining zone in NC programming,and can be used to further develop the automatic programming of NC machining.展开更多
In order to design the press bend forming path of aircraft integral panels,a novel optimization method was proposed, which integrates FEM equivalent model based on previous study,the artificial neural network response...In order to design the press bend forming path of aircraft integral panels,a novel optimization method was proposed, which integrates FEM equivalent model based on previous study,the artificial neural network response surface,and the genetic algorithm.First,a multi-step press bend forming FEM equivalent model was established,with which the FEM experiments designed with Taguchi method were performed.Then,the BP neural network response surface was developed with the sample data from the FEM experiments.Furthermore,genetic algorithm was applied with the neural network response surface as the objective function. Finally,verification was carried out on a simple curvature grid-type stiffened panel.The forming error of the panel formed with the optimal path is only 0.098 39 and the calculating efficiency has been improved by 77%.Therefore,this novel optimization method is quite efficient and indispensable for the press bend forming path designing.展开更多
A blank panel design algorithm based on feature mapping methods for integral wing skin panels with supercritical airfoil surface is presented.The model of a wing panel is decomposed into features,and features of the p...A blank panel design algorithm based on feature mapping methods for integral wing skin panels with supercritical airfoil surface is presented.The model of a wing panel is decomposed into features,and features of the panel are decomposed into information of location,direction,dimension and Boolean types.Features are mapped into the plane through optimal surface development algorithm.The plane panel is modeled by rebuilding the mapped features.Blanks of shot-peen forming panels are designed to identify the effectiveness of the methods.展开更多
An original plastic equivalent model was proposed to solve the problem of excessive FEM simulation time when designing the press bend forming path and optimizing the process parameters of press bend forming of the int...An original plastic equivalent model was proposed to solve the problem of excessive FEM simulation time when designing the press bend forming path and optimizing the process parameters of press bend forming of the integrally stiffened aircraft panels. Based on the in-depth analysis of the mechanics of the bending and springback of the detailed model and the equivalent model of the integral panels,the plastic equivalent model of the virtual material with special initial yield stress and hardening coefficients was constructed. FEM results indicate that the objective of getting the similar contour with the same press bend forming path is achieved with the error less than 6%,and the efficiency of FEM simulation is improved by more than 80%. The plastic equivalent model is valuable and essential for the further research on the press bend forming process of large scale complicated integral panels.展开更多
The spacecraft with multistage solar panels have nonlinear coupling between attitudes of central body and solar panels, especially the rotation of central body is considered in space. The dynamics model is based for d...The spacecraft with multistage solar panels have nonlinear coupling between attitudes of central body and solar panels, especially the rotation of central body is considered in space. The dynamics model is based for dynamics analysis and control, and the multistage solar panels means the dynamics modeling will be very complex. In this research, the Lie group variational integrator method is introduced, and the dynamics model of spacecraft with solar panels that connects together by flexible joints is built. The most obvious character of this method is that the attitudes of central body and solar panels are all described by three-dimensional attitude matrix. The dynamics models of spacecraft with one and three solar panels are established and simulated. The study shows Lie group variational integrator method avoids parameters coupling and effectively reduces difficulty of modeling. The obtained continuous dynamics model based on Lie group is a set of ordinary differential equations and equivalent with traditional dynamics model that offers a basis for the geometry control.展开更多
基金Project (51005010) supported by the National Natural Science Foundation of ChinaProject (20091102110021) supported by the Specialized Research Fund for the Doctoral Program of High Education of China
文摘In order to predict the buckling of stiffeners in the press bend forming of the integral panel,a method for solving the critical buckling load of the stiffeners in press bend forming process was proposed based on energy method,elastic-plastic mechanics and numerical analysis.Bend to buckle experiments were carried out on the designed press bend dies.It is found that the predicted results based on the proposed method agree well with the experimental results.With the proposed method,the buckling of the stiffeners in press bend forming of the aluminum alloy integral panels with high-stiffener can be predicted reasonably.
文摘Feature recognition aims at extracting manufacturing features with geometrical information from solid model and is considered to be an efficient way of changing the interactive NC machining programming mode.Existing recognition methods have some disadvantages in practical applications.They can essentially handle prismatic components with regular shapes and are difficult to recognize the intersecting features and curved surfaces.Besides,the robustness of them is not strong enough.A new feature recognition approach is proposed based on the analysis of aircraft integral panels' geometry and machining characteristics.In this approach,the aircraft integral panel is divided into a number of local machining domains.The machining domains are extracted and recognized first by finding the principal face of machining domain and extracting the sides around the principal face.Then the machining domains are divided into various features in terms of the face type.The main sections of the proposed method are presented including the definition,classification and structure of machining domain,the relationship between machining domain and principal face loop,the rules of machining domains recognition,and the algorithm of machining feature recognition.In addition,a robotic feature recognition module is developed for aircraft integral panels and tested with several panels.Test results show that the strategy presented is robust and valid.Features extracted can be post processed and linked to various downstream applications.The approach is able to solve the difficulties in recognizing the aircraft integral panel's features and automatic obtaining the machining zone in NC programming,and can be used to further develop the automatic programming of NC machining.
基金Project(20091102110021)supported by the Specialized Research Fund for the Doctoral Program of Higher Education of China
文摘In order to design the press bend forming path of aircraft integral panels,a novel optimization method was proposed, which integrates FEM equivalent model based on previous study,the artificial neural network response surface,and the genetic algorithm.First,a multi-step press bend forming FEM equivalent model was established,with which the FEM experiments designed with Taguchi method were performed.Then,the BP neural network response surface was developed with the sample data from the FEM experiments.Furthermore,genetic algorithm was applied with the neural network response surface as the objective function. Finally,verification was carried out on a simple curvature grid-type stiffened panel.The forming error of the panel formed with the optimal path is only 0.098 39 and the calculating efficiency has been improved by 77%.Therefore,this novel optimization method is quite efficient and indispensable for the press bend forming path designing.
文摘A blank panel design algorithm based on feature mapping methods for integral wing skin panels with supercritical airfoil surface is presented.The model of a wing panel is decomposed into features,and features of the panel are decomposed into information of location,direction,dimension and Boolean types.Features are mapped into the plane through optimal surface development algorithm.The plane panel is modeled by rebuilding the mapped features.Blanks of shot-peen forming panels are designed to identify the effectiveness of the methods.
基金Project(50675010) supported by the National Natural Science Foundation of China
文摘An original plastic equivalent model was proposed to solve the problem of excessive FEM simulation time when designing the press bend forming path and optimizing the process parameters of press bend forming of the integrally stiffened aircraft panels. Based on the in-depth analysis of the mechanics of the bending and springback of the detailed model and the equivalent model of the integral panels,the plastic equivalent model of the virtual material with special initial yield stress and hardening coefficients was constructed. FEM results indicate that the objective of getting the similar contour with the same press bend forming path is achieved with the error less than 6%,and the efficiency of FEM simulation is improved by more than 80%. The plastic equivalent model is valuable and essential for the further research on the press bend forming process of large scale complicated integral panels.
基金the financial support from the National Natural Science Foundation of China (Grants 11732005 and 11472058)
文摘The spacecraft with multistage solar panels have nonlinear coupling between attitudes of central body and solar panels, especially the rotation of central body is considered in space. The dynamics model is based for dynamics analysis and control, and the multistage solar panels means the dynamics modeling will be very complex. In this research, the Lie group variational integrator method is introduced, and the dynamics model of spacecraft with solar panels that connects together by flexible joints is built. The most obvious character of this method is that the attitudes of central body and solar panels are all described by three-dimensional attitude matrix. The dynamics models of spacecraft with one and three solar panels are established and simulated. The study shows Lie group variational integrator method avoids parameters coupling and effectively reduces difficulty of modeling. The obtained continuous dynamics model based on Lie group is a set of ordinary differential equations and equivalent with traditional dynamics model that offers a basis for the geometry control.