Combined with numerical simulation, the influence of confining stress on cutting process, fracture conditions and cutting efficiencies of soft and hard rock has been conducted on the triaxial testing machine(TRW-3000)...Combined with numerical simulation, the influence of confining stress on cutting process, fracture conditions and cutting efficiencies of soft and hard rock has been conducted on the triaxial testing machine(TRW-3000) designed and manufactured in Central South University(China). Results are obtained by performing analysis on the fracture scopes of cement and granite plates,the characteristics of cutting force in cutting processes and the cutting efficiency. Firstly, the increase of latitude fracture scope and the decrease of longitude fracture scope are both more notable in the tests conducted on cement plates subjected to the increasing confining stresses; secondly, the increase tendency of peak penetration forces obtained from tests conducted on granite plates is more obvious, however, the increase tendencies of average penetration forces achieved from cement and granite plates are close to each other; thirdly, the cutting efficiency could be improved by increasing the spacing between cutters when the confining stress which acts on soft and hard rock increases in a certain degree, and the cutting efficiency of soft rock is more sensitive to the varying confining stresses.展开更多
Based on the triaxial testing machine and discrete element method, the effects of embedded crack on rock fragmentation are investigated in laboratory tests and a series of numerical investigations are conducted on the...Based on the triaxial testing machine and discrete element method, the effects of embedded crack on rock fragmentation are investigated in laboratory tests and a series of numerical investigations are conducted on the effects of discontinuities on cutting characteristics and cutting efficiency. In laboratory tests, five propagation patterns of radial cracks are observed. And in the numerical tests, firstly, it is similar to laboratory tests that cracks ahead of cutters mainly initiate from the crushed zone, and some minor cracks will initiate from joints. The cracks initiating from crushed zones will run through the thinner joints while they will be held back by thick joints. Cracks tend to propagate towards the tips of embedded cracks, and minor cracks will initiate from the tips of embedded cracks, which may result in the decrease of specific area, and disturbing layers play as ‘screens', which will prevent cracks from developing greatly. The peak penetration forces, the consumed energy in the penetration process and the uniaxial compression strength will decrease with the increase of discontinuities. The existence of discontinuities will result in the decrease of the cutting efficiency when the spacing between cutters is 70 mm. Some modifications should be made to improve the efficiency when the rocks containing groups of discontinuities are encountered.展开更多
When the tunneling boring machine(TBM) cutterhead tunnels, the excessive vibration and damage are a severe engineering problem, thereby the anti-vibration design is a key technology in the disc cutter system. The stru...When the tunneling boring machine(TBM) cutterhead tunnels, the excessive vibration and damage are a severe engineering problem, thereby the anti-vibration design is a key technology in the disc cutter system. The structure of disc cutter contains many joint interfaces among cutter ring, cutter body, bearings and cutter shaft. On account of the coupling for dynamic contact and the transfer path among joint interface, mechanical behavior of disc cutter becomes extremely complex under the impact of heavy-duty, which puts forward higher requirements for disc cutter design. A multi-degree-of-freedom coupling dynamic model, which contains a cutter ring, a cutter body, two bearings and cutter shaft, is established, considering the external stochastic excitations, bearing nonlinear contact force, multidirectional mutual coupling vibration, etc. Based on the parameters of an actual project and the strong impact external excitations, the modal properties and dynamic responses are analyzed, as well as the cutter shaft and bearings' loads and load transmission law are obtained. Numerical results indicate the maximum radial and axial cutter ring amplitudes of dynamic responses are 0.568 mm and 0.112 mm; the maximum radial and axial vibration velocities are 41.1 mm/s and 38.9 mm/s; the maximum radial and axial vibration accelerations are 94.7 m/s2 and 58.6 m/s2; the maximum swing angle and angular velocity of cutter ring are 0.007° and 0.0074 rad/s, respectively. Finally, the maximum load of bearing roller is 40.3 k N. The proposed research lays a foundation for structure optimization design of disc cutter and cutter base, as well as model selection, modification and fatigue life of the cutter bearing.展开更多
In order to study rock breaking characteristics of tunnel boring machine(TBM) disc cutter at different rock temperatures,thermodynamic rock breaking mathematical model of TBM disc cutter was established on the basis o...In order to study rock breaking characteristics of tunnel boring machine(TBM) disc cutter at different rock temperatures,thermodynamic rock breaking mathematical model of TBM disc cutter was established on the basis of rock temperature change by using particle flow code theory and the influence law of interaction mechanism between disc cutter and rock was also numerically simulated.Furthermore,by using the linear cutting experiment platform,rock breaking process of TBM disc cutter at different rock temperatures was well verified by the experiments.Finally,rock breaking characteristics of TBM disc cutter were differentiated and analyzed from microscale perspective.The results indicate the follows.1) When rock temperature increases,the mechanical properties of rock such as hardness,and strength,were greatly reduced,simultaneously the microcracks rapidly grow with the cracks number increasing,which leads to rock breaking load decreasing and improves rock breaking efficiency for TBM disc cutter.2) The higher the rock temperature,the lower the rock internal stress.The stress distribution rules coincide with the Buzin Neske stress circle rules: the maximum stress value is below the cutting edge region and then gradually decreases radiant around; stress distribution is symmetrical and the total stress of rock becomes smaller.3) The higher the rock temperature is,the more the numbers of micro,tensile and shear cracks produced are by rock as well as the easier the rock intrusion,along with shear failure mode mainly showing.4) With rock temperature increasing,the resistance intrusive coefficients of rock and intrusion power decrease obviously,so the specific energy consumption that TBM disc cutter achieves leaping broken also decreases subsequently.5) The acoustic emission frequency remarkably increases along with the temperature increasing,which improves the rock breaking efficiency.展开更多
合理设置TBM贯入度参数对于特定地质条件下的掘进效率至关重要。为研究TBM盘型滚刀在不同贯入度下的破岩效果,采用自主研发的滚刀破岩缩尺试验平台,在不同边界条件下对花岗岩开展盘型滚刀线性切割试验,通过使用FEM(finite element meth...合理设置TBM贯入度参数对于特定地质条件下的掘进效率至关重要。为研究TBM盘型滚刀在不同贯入度下的破岩效果,采用自主研发的滚刀破岩缩尺试验平台,在不同边界条件下对花岗岩开展盘型滚刀线性切割试验,通过使用FEM(finite element method)和SPH(smooth particle hydrodynamics)相耦合的数值模拟方法重现相关试验以验证模型的合理性,并在此基础上建立原尺双滚刀回旋破岩三维数值模型,研究TBM盘型滚刀不同贯入度下对花岗岩的破岩效果。研究结果表明:有侧限条件下滚刀受力和岩碴体积往往更大,且相邻贯入度之间的法向力和岩碴体积增长幅度随着贯入度的增大而减小,但无侧限条件下的破岩效率更高;滚刀破岩过程是阶跃性的,岩碴的产生主要集中在滚刀荷载跌落阶段,无论刀侧是否存在限制,刀下岩石均被碾压至极细的粉末,刀侧岩石崩出,且岩碴的大小与滚刀荷载跌落幅度正相关;刀下岩石破坏区域近似呈“V”形,随着贯入度的增大,滚刀间的“V”形破坏区域持续向安装半径内侧倾斜;滚刀破岩效率随着贯入度的增大先提高后减小,针对试验岩样,最佳贯入度为2~4mm;本研究所采用滚刀破岩缩尺试验与FEM-SPH数值模拟相结合的方法可以很好地重现花岗岩破裂过程,且两者切削力相对误差均在10%以内,可以为后续TBM滚刀破岩研究提供一定参考。展开更多
A novel optimization methodology for the disc cutter designs of tunnel boring machines (TBM) was presented. To fully understand the characteristics and performance of TBM cutters, a comprehensive list of performance p...A novel optimization methodology for the disc cutter designs of tunnel boring machines (TBM) was presented. To fully understand the characteristics and performance of TBM cutters, a comprehensive list of performance parameters were investigated, including maximum equivalent stress and strain, specific energy and wear life which were closely related to the cutting forces and profile geometry of the cutter rings. A systematic method was employed to evaluate an overall performance index by incorporating objectives at all possible geological conditions. The Multi-objective & Multi-geologic Conditions Optimization (MMCO) program was then developed, which combined the updating of finite element model, system evaluation, finite element solving, post-processing and optimization algorithm. Finally, the MMCO was used to optimize the TBM cutters used in a TBM tunnel project in China. The results show that the optimization significantly improves the working performances of the cutters under all geological conditions considered.展开更多
基金Project(2013CB035401)supported by the National Basic Research Program of ChinaProject(51174228)supported by the National Natural Science Foundation of China+1 种基金Project(201304)supported by Open Research Fund of Hunan Province Key Laboratory of Safe Mining Techniques of Coal Mines(Hunan University of Science and Technology),ChinaProject(14C0746)supported by the Education Department of Hunan Province,China
文摘Combined with numerical simulation, the influence of confining stress on cutting process, fracture conditions and cutting efficiencies of soft and hard rock has been conducted on the triaxial testing machine(TRW-3000) designed and manufactured in Central South University(China). Results are obtained by performing analysis on the fracture scopes of cement and granite plates,the characteristics of cutting force in cutting processes and the cutting efficiency. Firstly, the increase of latitude fracture scope and the decrease of longitude fracture scope are both more notable in the tests conducted on cement plates subjected to the increasing confining stresses; secondly, the increase tendency of peak penetration forces obtained from tests conducted on granite plates is more obvious, however, the increase tendencies of average penetration forces achieved from cement and granite plates are close to each other; thirdly, the cutting efficiency could be improved by increasing the spacing between cutters when the confining stress which acts on soft and hard rock increases in a certain degree, and the cutting efficiency of soft rock is more sensitive to the varying confining stresses.
基金Project(2013CB035401) supported by the National Basic Research Program of ChinaProject(51174228) supported by the National Natural Science Foundation of China+1 种基金Project(71380100003) supported by Hunan Provincial Innovation Foundation for Postgraduate,ChinaProject(201304) supported by Open Research Fund of Hunan Province Key Laboratory of Safe Mining Techniques of Coal Mines(Hunan University of Science and Technology),China
文摘Based on the triaxial testing machine and discrete element method, the effects of embedded crack on rock fragmentation are investigated in laboratory tests and a series of numerical investigations are conducted on the effects of discontinuities on cutting characteristics and cutting efficiency. In laboratory tests, five propagation patterns of radial cracks are observed. And in the numerical tests, firstly, it is similar to laboratory tests that cracks ahead of cutters mainly initiate from the crushed zone, and some minor cracks will initiate from joints. The cracks initiating from crushed zones will run through the thinner joints while they will be held back by thick joints. Cracks tend to propagate towards the tips of embedded cracks, and minor cracks will initiate from the tips of embedded cracks, which may result in the decrease of specific area, and disturbing layers play as ‘screens', which will prevent cracks from developing greatly. The peak penetration forces, the consumed energy in the penetration process and the uniaxial compression strength will decrease with the increase of discontinuities. The existence of discontinuities will result in the decrease of the cutting efficiency when the spacing between cutters is 70 mm. Some modifications should be made to improve the efficiency when the rocks containing groups of discontinuities are encountered.
基金Project(51375001) supported by the National Natural Science Foundation of ChinaProject(2013CB035400) supported by the National Basic Research Program of China
文摘When the tunneling boring machine(TBM) cutterhead tunnels, the excessive vibration and damage are a severe engineering problem, thereby the anti-vibration design is a key technology in the disc cutter system. The structure of disc cutter contains many joint interfaces among cutter ring, cutter body, bearings and cutter shaft. On account of the coupling for dynamic contact and the transfer path among joint interface, mechanical behavior of disc cutter becomes extremely complex under the impact of heavy-duty, which puts forward higher requirements for disc cutter design. A multi-degree-of-freedom coupling dynamic model, which contains a cutter ring, a cutter body, two bearings and cutter shaft, is established, considering the external stochastic excitations, bearing nonlinear contact force, multidirectional mutual coupling vibration, etc. Based on the parameters of an actual project and the strong impact external excitations, the modal properties and dynamic responses are analyzed, as well as the cutter shaft and bearings' loads and load transmission law are obtained. Numerical results indicate the maximum radial and axial cutter ring amplitudes of dynamic responses are 0.568 mm and 0.112 mm; the maximum radial and axial vibration velocities are 41.1 mm/s and 38.9 mm/s; the maximum radial and axial vibration accelerations are 94.7 m/s2 and 58.6 m/s2; the maximum swing angle and angular velocity of cutter ring are 0.007° and 0.0074 rad/s, respectively. Finally, the maximum load of bearing roller is 40.3 k N. The proposed research lays a foundation for structure optimization design of disc cutter and cutter base, as well as model selection, modification and fatigue life of the cutter bearing.
基金Projects(51274252,51074180)supported by the National Natural Science Foundation of ChinaProject(2013CB035401)supported by the National Basic Research Program of China+1 种基金Projects(2012AA0418012012AA041803)supported by the High-Tech Research and Development Program of China
文摘In order to study rock breaking characteristics of tunnel boring machine(TBM) disc cutter at different rock temperatures,thermodynamic rock breaking mathematical model of TBM disc cutter was established on the basis of rock temperature change by using particle flow code theory and the influence law of interaction mechanism between disc cutter and rock was also numerically simulated.Furthermore,by using the linear cutting experiment platform,rock breaking process of TBM disc cutter at different rock temperatures was well verified by the experiments.Finally,rock breaking characteristics of TBM disc cutter were differentiated and analyzed from microscale perspective.The results indicate the follows.1) When rock temperature increases,the mechanical properties of rock such as hardness,and strength,were greatly reduced,simultaneously the microcracks rapidly grow with the cracks number increasing,which leads to rock breaking load decreasing and improves rock breaking efficiency for TBM disc cutter.2) The higher the rock temperature,the lower the rock internal stress.The stress distribution rules coincide with the Buzin Neske stress circle rules: the maximum stress value is below the cutting edge region and then gradually decreases radiant around; stress distribution is symmetrical and the total stress of rock becomes smaller.3) The higher the rock temperature is,the more the numbers of micro,tensile and shear cracks produced are by rock as well as the easier the rock intrusion,along with shear failure mode mainly showing.4) With rock temperature increasing,the resistance intrusive coefficients of rock and intrusion power decrease obviously,so the specific energy consumption that TBM disc cutter achieves leaping broken also decreases subsequently.5) The acoustic emission frequency remarkably increases along with the temperature increasing,which improves the rock breaking efficiency.
文摘合理设置TBM贯入度参数对于特定地质条件下的掘进效率至关重要。为研究TBM盘型滚刀在不同贯入度下的破岩效果,采用自主研发的滚刀破岩缩尺试验平台,在不同边界条件下对花岗岩开展盘型滚刀线性切割试验,通过使用FEM(finite element method)和SPH(smooth particle hydrodynamics)相耦合的数值模拟方法重现相关试验以验证模型的合理性,并在此基础上建立原尺双滚刀回旋破岩三维数值模型,研究TBM盘型滚刀不同贯入度下对花岗岩的破岩效果。研究结果表明:有侧限条件下滚刀受力和岩碴体积往往更大,且相邻贯入度之间的法向力和岩碴体积增长幅度随着贯入度的增大而减小,但无侧限条件下的破岩效率更高;滚刀破岩过程是阶跃性的,岩碴的产生主要集中在滚刀荷载跌落阶段,无论刀侧是否存在限制,刀下岩石均被碾压至极细的粉末,刀侧岩石崩出,且岩碴的大小与滚刀荷载跌落幅度正相关;刀下岩石破坏区域近似呈“V”形,随着贯入度的增大,滚刀间的“V”形破坏区域持续向安装半径内侧倾斜;滚刀破岩效率随着贯入度的增大先提高后减小,针对试验岩样,最佳贯入度为2~4mm;本研究所采用滚刀破岩缩尺试验与FEM-SPH数值模拟相结合的方法可以很好地重现花岗岩破裂过程,且两者切削力相对误差均在10%以内,可以为后续TBM滚刀破岩研究提供一定参考。
文摘A novel optimization methodology for the disc cutter designs of tunnel boring machines (TBM) was presented. To fully understand the characteristics and performance of TBM cutters, a comprehensive list of performance parameters were investigated, including maximum equivalent stress and strain, specific energy and wear life which were closely related to the cutting forces and profile geometry of the cutter rings. A systematic method was employed to evaluate an overall performance index by incorporating objectives at all possible geological conditions. The Multi-objective & Multi-geologic Conditions Optimization (MMCO) program was then developed, which combined the updating of finite element model, system evaluation, finite element solving, post-processing and optimization algorithm. Finally, the MMCO was used to optimize the TBM cutters used in a TBM tunnel project in China. The results show that the optimization significantly improves the working performances of the cutters under all geological conditions considered.