Titanium and its alloys have long been used as implant materials due to their outstanding mechanical properties and apparent biocompatibility.Despite this,the search for better alloys has continued to be active by res...Titanium and its alloys have long been used as implant materials due to their outstanding mechanical properties and apparent biocompatibility.Despite this,the search for better alloys has continued to be active by researchers and industries alike,as there are still pressing issues that require attention.These include(1)a large mismatch in the elastic modulus of the implant material,which causes a stress shielding problem;(2)the release of harmful ions from Ti alloys after long-term use;(3)a low bioactivity of the Ti alloy surface,which prolongs the healing process.More research has been directed toward finding new generation Ti alloys composed of more biocompatible phases and modifying the surface of Ti alloys from naturally bio-inert to bioactive in order to circumvent the problems.This review examines recent work reported on the fabrication of Ti alloys,and based on the survey,major characteristics highlighted the importance of elastic modulus and the use of non-toxic metal elements to improve biocompatibility.In terms of surface modification of Ti alloys,numerous studies have found that a nano-scaled surface oxide layer grown on the surface is always beneficial to improving the bioactivity of Ti alloys for rapid recovery after implantation.This comprehensive review focuses on the appropriate phase and composition for new Ti alloys intended for use as biomedical implants,emphasizing both fabrication and surface modification methods.展开更多
Using silica sol as a binder for titanium investment casting is very attractive due to its good stability and reasonable cost as compared with yttrium sol and zirconium sol. However, the mechanism of interface reactio...Using silica sol as a binder for titanium investment casting is very attractive due to its good stability and reasonable cost as compared with yttrium sol and zirconium sol. However, the mechanism of interface reaction in the related system remains unclear. In this investigation, the interface reaction between Y_2O_3-SiO_2(YSi) shell mold and titanium alloys was studied. A group of shell molds were prepared by using Y_2O_3 sand and silica sol with different contents of SiO_2. Ti-6Al-4V alloy was cast under vacuum by gravity casting through cold crucible induction melting(CCIM) method. Scanning electron microscopy(SEM) and energy dispersive x-ray spectroscopy(EDS) were employed to characterize the micromorphology and composition of the reaction area, respectively X-ray photoelectron spectroscopy(XPS) was used to confirm the valence state of relevant elements. White ligh interferometer(WLI) was used to obtain the surface topography of Y-Si shells. The results show that the thickness of reaction layers is below 3 μm when the SiO_2 content of silica sol is below 20 wt.%. Whereas, when the SiO_2 content increases to 25 wt.%, the thickness of the reaction layer increases sharply to about 15 μm. There is a good balance between chemical inertness and mechanical performance when the SiO_2 content is between 15 and 20 wt.%. Moreover, it was found that the distribution of SiO_2 and the roughness at the surface of the shell are the key factors that determine the level of reaction.展开更多
The CO2 laser welding of BT20 titanium alloy and Ti-23Al-17Nb titanium aluminide was conducted to investigate into the porosity in titanium alloy weld. The results show that there are two sorts of porosities observed ...The CO2 laser welding of BT20 titanium alloy and Ti-23Al-17Nb titanium aluminide was conducted to investigate into the porosity in titanium alloy weld. The results show that there are two sorts of porosities observed in welds of titanium alloy laser welding based on the microscopic characteristics of the porosities. One is the metallurgical porosity with round and smooth inner wall, which results from the surface contamination. The other is the processing porosity with irregular and rough inner wall that displays the trace of the pool flowing, which results from the ruffle on the keyhole wall gathering together locally and closing down the gas in the keyhole into bubbles because of the keyhole fluctuating. The CO2 laser welding could break down easily the surface oxide film and produce little metallurgical porosity, but produces easily processing porosity when partial penetration or unstable-full penetration laser welding is conducted, which always occurs in the center of weld.展开更多
The laser beam welding of BT20 titanium alloy was conducted to investigate the weld shape, microstructures and properties. The full penetration weld characteristics produced by CO_2 laser and by YAG laser were compare...The laser beam welding of BT20 titanium alloy was conducted to investigate the weld shape, microstructures and properties. The full penetration weld characteristics produced by CO_2 laser and by YAG laser were compared. The results show that the full penetration weld of YAG laser welding closes to “X” shape, and weld of CO_2 laser welding is “nail-head” shape. Those result from special heating mode of laser deep penetration welding. The tension strength of CO_2 laser and YAG laser joints equal to that of the base metal, but the former has better ductility. All welds consist mainly of the acicular α phase and a few β phase in microstructure. The dendritic crystal of CO_2 laser weld is a little finer than YAG laser weld. According the research CO_2 laser is better than YAG laser for welding of BT20 titanium alloy.展开更多
TIG welding experiments of TC2 titanium alloy sheet was carried out,and the well-formed weld was obtained.After welding process,the cross-section microstructure,mechanical properties,fracture morphology and quality in...TIG welding experiments of TC2 titanium alloy sheet was carried out,and the well-formed weld was obtained.After welding process,the cross-section microstructure,mechanical properties,fracture morphology and quality inspection of the joint were studied.The results show that the microstructure of the weld consists of a large number of acicularα′andβblock.The microhardness curve shows that the microhardness value in the fusion zone(FZ)of the joint is significantly higher than that in the heat affected zone(HAZ)and the base metal(BM),and the microhardness of the base metal is the lowest.The tensile strength of the joint is equivalent to that of the base metal,and the fracture morphology shows that the fracture mechanism of the joint is mixed ductile-brittle fracture mode.The weld quality is excellent through chemical inspection,penetrant inspection and X-ray inspection.展开更多
The technology of CO2 laser welding and joint properties of titanium alloy were investigated. The problem of molten pool protection was resolved by designing a shielding trailer and a special clamp. Joints with silver...The technology of CO2 laser welding and joint properties of titanium alloy were investigated. The problem of molten pool protection was resolved by designing a shielding trailer and a special clamp. Joints with silvery appearance were obtained, which have no pore and crack. In addition, the welding speed could reach 3 m/min for the plate of 1.5 mm thickness being penetrated. The reason of the porosity formation in partial penetration joints is that the keyholes can be easily cut apart in the radial direction, which makes the gas enclosed in the molten pool. The surface oxide of specimens can not affect the porosity formation in welds directly.展开更多
To solve the problem of the poor plasticity and to meet the requirements of high temperature for forming titanium alloy,mechanical properties of TC2 titanium alloy under the compound energy-field(CEF)with temperature ...To solve the problem of the poor plasticity and to meet the requirements of high temperature for forming titanium alloy,mechanical properties of TC2 titanium alloy under the compound energy-field(CEF)with temperature and ultrasonic vibration were studied.The effects of CEF on tensile force,elongation,microstructure and fractography of the TC2 titanium alloy were compared and analyzed.The results show that,under the same thermal conditions,the deformation resistance of TC2 titanium alloy decreases with the increase of ultrasonic vibration energy.The formability is also improved correspondingly due to the input of ultrasonic vibration energy and its influence on the microstructure of the material.However,when the ultrasonic vibration energy is larger,the fatigue fracture will also appear,which reduces its formability.展开更多
As an important green manufacturing process,dry grinding has problems such as high grinding temperature and insufficient cooling capacity.Aiming at the problems of sticking and burns in dry grinding of titanium alloys...As an important green manufacturing process,dry grinding has problems such as high grinding temperature and insufficient cooling capacity.Aiming at the problems of sticking and burns in dry grinding of titanium alloys,grinding performance evaluation of molybdenum disulfide(MoS_(2))solid lubricant coated brazed cubic boron carbide(CBN)grinding wheel(MoS_(2)-coated CBN wheel)in dry grinding titanium alloys was carried out.The lubrication mechanism of MoS_(2)in the grinding process is analyzed,and the MoS_(2)-coated CBN wheel is prepared.The results show that the MoS_(2)solid lubricant can form a lubricating film on the ground surface and reduce the friction coefficient and grinding force.Within the experimental parameters,normal grinding force decreased by 42.5%,and tangential grinding force decreased by 28.1%.MoS_(2)lubricant can effectively improve the heat dissipation effect of titanium alloy grinding arc area.Compared with common CBN grinding wheel,MoS_(2)-coated CBN wheel has lower grinding temperature.When the grinding depth reaches 20μm,the grinding temperature decreased by 30.5%.The wear of CBN grains of grinding wheel were analyzed by mathematical statistical method.MoS_(2)lubricating coating can essentially decrease the wear of grains,reduce the adhesion of titanium alloy chip,prolong the service life of grinding wheel,and help to enhance the surface quality of workpiece.This research provides high-quality and efficient technical support for titanium alloy grinding.展开更多
A layer of porous film containing Ca and P was prepared by the micro-arc oxidation method on the surface of a novel near β biomedical Ti-3Zr-2Sn-3Mo-25Nb alloy, and then NH2- active group was introduced to the films ...A layer of porous film containing Ca and P was prepared by the micro-arc oxidation method on the surface of a novel near β biomedical Ti-3Zr-2Sn-3Mo-25Nb alloy, and then NH2- active group was introduced to the films by activation treatment. The phase composition, surface micro-topography and elemental characteristics of the micro-arc oxidation films were investigated with XRD, SEM, EDS and XPS, and the osteoinduction of the micro-arc oxidation films was tested using the simulated body fluid immersion, the in-vitro osteoblast cultivation test and animal experiment. The results show that the oxide layer is a kind of porous ceramic intermixture and contains Ca and P. The films in the simulated body fluid can induce apatite formation, resulting in excellent bioactivity. The cell test discovers that osteoblasts can grow well on the surface of micro-arc oxidation films. And the Ti-3Zr-2Sn-3Mo-25Nb biomedical alloy coated with active porous calcium-phosphate films shows better osteoinduction in vivo.展开更多
The characteristic of the precipitation and growth of α2 ordered phase during aging treatment in near α Ti alloys have been investigated in terms of the influences of aging temperature, aging time and aging manner. ...The characteristic of the precipitation and growth of α2 ordered phase during aging treatment in near α Ti alloys have been investigated in terms of the influences of aging temperature, aging time and aging manner. The results exhibit that aging temperatures influence the distribution of α2 phase precipitated and cause the changes in growth speed of α2 phase. For various aging temperatures, the time to finish precipitation of α2 phase is different. The facts that various distribution characteristics and growth speed of α2 ordered phase are caused by changed aging condition imply optimal selection and control for precipitation of α2 ordered phase reachable. Some discussions on adoptable aging steps are presented.展开更多
Ti Al B alloys were produced by in situ synthesis method. The phase constitutions, microstructure of these alloys and the morphology of the primary TiB 2 were investigated by XRD and SEM. The results show that these a...Ti Al B alloys were produced by in situ synthesis method. The phase constitutions, microstructure of these alloys and the morphology of the primary TiB 2 were investigated by XRD and SEM. The results show that these alloys are composed of TiAl and TiB 2, and the primary TiB 2 is hexagonal prism shape. Growth terraces, pyramidal protrusion, and rod shape dendrites are observed on (0001) plane of primary TiB 2. There are thin flake convexes on plane of primary TiB 2, parallel to (0001) plane of the primary TiB 2. The rod shaped crystal orientation and thin flake convexes are parallel to primary TiB 2 where they protrude out. The solid liquid interface morphology of primary TiB 2 during solidification was also investigated. It was indicated that the solid liquid interface morphology of primary TiB 2 is instable and gradually develops into a complicated interface consisted of a few separated secondary interfaces. These secondary interfaces are facet with the same crystalline orientation.展开更多
The effect of heat treatment and thermal exposure on the microstructure and mechanical properties of non burning β titanium alloy Ti 25V 15Cr 2Al 0.2C (mass fraction, %) was investigated. It is found that the amount ...The effect of heat treatment and thermal exposure on the microstructure and mechanical properties of non burning β titanium alloy Ti 25V 15Cr 2Al 0.2C (mass fraction, %) was investigated. It is found that the amount of α precipitation in samples after solution treatment followed by air cooling increases with increasing solution temperature. After solution treatment, the alloy was subjected to two different heat treatments to stabilize the material. The results show that the single ageing treatment(700 ℃, 4 h, AC) leads to a large amount of α precipitation, while the triplex treatment(850 ℃, 2 h, FC+700 ℃, 6 h, FC+540 ℃, 6 h, AC) significantly suppresses the formation of α precipitates. It is more important that after long term exposure at 540 ℃(the expected application temperature) samples heat treated by the triplex treatment have markedly higher ductility than those given the single aging treatment. The intermetallic compound TiCr 2 is observed in samples after long term exposure, which further degrades the ductility of the alloy.展开更多
The relationships between the selective laser melting(SLM)processing parameters including laser power,scanning speed and hatch space,the relative density,the microstructure,and resulting mechanical properties of Ti-6A...The relationships between the selective laser melting(SLM)processing parameters including laser power,scanning speed and hatch space,the relative density,the microstructure,and resulting mechanical properties of Ti-6Al-2Zr-1Mo-1V alloy were investigated in this work.The result shows that laser power acts a dominant role in determining the relative density in comparison with scanning speed and hatch space.The optimal SLM process window for fabricating relative density>99%samples is located in the energy density range of 34.72 J·mm^(-3)to 52.08 J·mm^(-3),where the laser power range is between 125 W and 175 W.An upward trend is found in the micro-hardness as the energy density is increased.The optimum SLM processing parameters of Ti-6Al-2Zr-1Mo-1V alloy are:laser power of 150 W,scanning speed of 1,600 mm·s^(-1),hatch space of 0.08 mm,and layer thickness of 0.03 mm.The highest ultimate tensile strength,yield strength,and ductility under the optimum processing parameter are achieved,which are 1,205 MPa,1,099 MPa,and 8%,respectively.The results of this study can be used to guide SLM production Ti-6Al-2Zr-1Mo-1V alloy parts.展开更多
An ideal method has been established for calculating the precipitation of α2 ordered phase in near-α titanium alloys based on the theory on the critical electron concentration for the precipitation of α2 ordered ph...An ideal method has been established for calculating the precipitation of α2 ordered phase in near-α titanium alloys based on the theory on the critical electron concentration for the precipitation of α2 ordered phase in near-α titanium alloys. With complete precipitation of α2 phase in near-α titanium alloys, the alloys can be considered to be composed of two parts： （1） the α2 ordered phase with the stoichiometric atomic ratio of Ti3X; （2） the disorder solid solution with the critical composition in which the α2 ordered phase is just unable to precipitate. By using this method, the volume fractions of α2 ordered phase precipitated in Ti-Al, Ti-Sn, Ti-Al-Sn-Zr alloys with various AI, Sn and/or Zr contents have been calculated. The influences of AI and Sn on the precipitation of α2 ordered phase are discussed. The calculating results show substantial agreement with the experimental ones.展开更多
The interfacial reaction between Ti-6Al-4V alloy and ZrO2 ceramic mold with zirconia sol binder was investigated by keeping the 12 g alloy melt in a vacuum induction furnace for 15 s.The microstructures,element distri...The interfacial reaction between Ti-6Al-4V alloy and ZrO2 ceramic mold with zirconia sol binder was investigated by keeping the 12 g alloy melt in a vacuum induction furnace for 15 s.The microstructures,element distribution and phase constitution of the interface were identified by optical microscopy(OM),scanning electron microscopy(SEM)equipped with energy dispersive spectroscopy(EDS)and X-ray diffraction(XRD).The results show that the whole interface reaction layer can be divided into three regions:metal penetration layer,transition layer,and hardened layer according to the structure morphology,which has the characteristics of severe metal penetration,finer lamellar,and coarse oxygen-richαphase,respectively.The erosion of the alloy melt on the ceramic mold promotes the decomposition of zirconia,which leads to the increase of local Zr concentration,greatly increasing the activity coefficient of Ti,aggravating the occurrence of interfacial reaction.Thus,the interfacial reaction shows the characteristics of chain reaction.When the oxygen released by the dissolution of zirconia exceeds the local solid solubility,it precipitates in the form of bubbles,resulting in blowholes at the interface.The result also indicates that the zirconia mold with zirconia sol binder is not suitable for pouring heavy titanium alloy castings.展开更多
基金funded by the Malaysian Ministry of Higher Education under the Fundamental Research Grant Scheme(Project Code FRGS/1/2018/TK05/USM/01/5)the first author is supported financially by a scholarship from Universiti Sains Malaysia(USM Fellowship)。
文摘Titanium and its alloys have long been used as implant materials due to their outstanding mechanical properties and apparent biocompatibility.Despite this,the search for better alloys has continued to be active by researchers and industries alike,as there are still pressing issues that require attention.These include(1)a large mismatch in the elastic modulus of the implant material,which causes a stress shielding problem;(2)the release of harmful ions from Ti alloys after long-term use;(3)a low bioactivity of the Ti alloy surface,which prolongs the healing process.More research has been directed toward finding new generation Ti alloys composed of more biocompatible phases and modifying the surface of Ti alloys from naturally bio-inert to bioactive in order to circumvent the problems.This review examines recent work reported on the fabrication of Ti alloys,and based on the survey,major characteristics highlighted the importance of elastic modulus and the use of non-toxic metal elements to improve biocompatibility.In terms of surface modification of Ti alloys,numerous studies have found that a nano-scaled surface oxide layer grown on the surface is always beneficial to improving the bioactivity of Ti alloys for rapid recovery after implantation.This comprehensive review focuses on the appropriate phase and composition for new Ti alloys intended for use as biomedical implants,emphasizing both fabrication and surface modification methods.
基金financially supported by the National Natural Science Foundation of China(Grant No.50875144)
文摘Using silica sol as a binder for titanium investment casting is very attractive due to its good stability and reasonable cost as compared with yttrium sol and zirconium sol. However, the mechanism of interface reaction in the related system remains unclear. In this investigation, the interface reaction between Y_2O_3-SiO_2(YSi) shell mold and titanium alloys was studied. A group of shell molds were prepared by using Y_2O_3 sand and silica sol with different contents of SiO_2. Ti-6Al-4V alloy was cast under vacuum by gravity casting through cold crucible induction melting(CCIM) method. Scanning electron microscopy(SEM) and energy dispersive x-ray spectroscopy(EDS) were employed to characterize the micromorphology and composition of the reaction area, respectively X-ray photoelectron spectroscopy(XPS) was used to confirm the valence state of relevant elements. White ligh interferometer(WLI) was used to obtain the surface topography of Y-Si shells. The results show that the thickness of reaction layers is below 3 μm when the SiO_2 content of silica sol is below 20 wt.%. Whereas, when the SiO_2 content increases to 25 wt.%, the thickness of the reaction layer increases sharply to about 15 μm. There is a good balance between chemical inertness and mechanical performance when the SiO_2 content is between 15 and 20 wt.%. Moreover, it was found that the distribution of SiO_2 and the roughness at the surface of the shell are the key factors that determine the level of reaction.
文摘The CO2 laser welding of BT20 titanium alloy and Ti-23Al-17Nb titanium aluminide was conducted to investigate into the porosity in titanium alloy weld. The results show that there are two sorts of porosities observed in welds of titanium alloy laser welding based on the microscopic characteristics of the porosities. One is the metallurgical porosity with round and smooth inner wall, which results from the surface contamination. The other is the processing porosity with irregular and rough inner wall that displays the trace of the pool flowing, which results from the ruffle on the keyhole wall gathering together locally and closing down the gas in the keyhole into bubbles because of the keyhole fluctuating. The CO2 laser welding could break down easily the surface oxide film and produce little metallurgical porosity, but produces easily processing porosity when partial penetration or unstable-full penetration laser welding is conducted, which always occurs in the center of weld.
文摘The laser beam welding of BT20 titanium alloy was conducted to investigate the weld shape, microstructures and properties. The full penetration weld characteristics produced by CO_2 laser and by YAG laser were compared. The results show that the full penetration weld of YAG laser welding closes to “X” shape, and weld of CO_2 laser welding is “nail-head” shape. Those result from special heating mode of laser deep penetration welding. The tension strength of CO_2 laser and YAG laser joints equal to that of the base metal, but the former has better ductility. All welds consist mainly of the acicular α phase and a few β phase in microstructure. The dendritic crystal of CO_2 laser weld is a little finer than YAG laser weld. According the research CO_2 laser is better than YAG laser for welding of BT20 titanium alloy.
基金the Priority Academic Program Development of Jiangsu Higher Education Institution and Beijing Institute of Aeronautical Materials(No.KZ82171509).
文摘TIG welding experiments of TC2 titanium alloy sheet was carried out,and the well-formed weld was obtained.After welding process,the cross-section microstructure,mechanical properties,fracture morphology and quality inspection of the joint were studied.The results show that the microstructure of the weld consists of a large number of acicularα′andβblock.The microhardness curve shows that the microhardness value in the fusion zone(FZ)of the joint is significantly higher than that in the heat affected zone(HAZ)and the base metal(BM),and the microhardness of the base metal is the lowest.The tensile strength of the joint is equivalent to that of the base metal,and the fracture morphology shows that the fracture mechanism of the joint is mixed ductile-brittle fracture mode.The weld quality is excellent through chemical inspection,penetrant inspection and X-ray inspection.
文摘The technology of CO2 laser welding and joint properties of titanium alloy were investigated. The problem of molten pool protection was resolved by designing a shielding trailer and a special clamp. Joints with silvery appearance were obtained, which have no pore and crack. In addition, the welding speed could reach 3 m/min for the plate of 1.5 mm thickness being penetrated. The reason of the porosity formation in partial penetration joints is that the keyholes can be easily cut apart in the radial direction, which makes the gas enclosed in the molten pool. The surface oxide of specimens can not affect the porosity formation in welds directly.
基金Funded by the National Natural Science Foundation of China(Nos.52075347,51575364)
文摘To solve the problem of the poor plasticity and to meet the requirements of high temperature for forming titanium alloy,mechanical properties of TC2 titanium alloy under the compound energy-field(CEF)with temperature and ultrasonic vibration were studied.The effects of CEF on tensile force,elongation,microstructure and fractography of the TC2 titanium alloy were compared and analyzed.The results show that,under the same thermal conditions,the deformation resistance of TC2 titanium alloy decreases with the increase of ultrasonic vibration energy.The formability is also improved correspondingly due to the input of ultrasonic vibration energy and its influence on the microstructure of the material.However,when the ultrasonic vibration energy is larger,the fatigue fracture will also appear,which reduces its formability.
基金Supported by National Natural Science Foundation of China(Grant Nos.92160301,92060203,52175415,52205475)Science Center for Gas Turbine Project of China(Grant Nos.P2022-AB-IV-002-001,P2023-B-IV-003-001)+1 种基金Jiangsu Provincial Natural Science Foundation of China(Grant No.BK20210295)Graduate Research and Innovation Projects in Jiangsu Province of China(Grant No.KYCX22_0339).
文摘As an important green manufacturing process,dry grinding has problems such as high grinding temperature and insufficient cooling capacity.Aiming at the problems of sticking and burns in dry grinding of titanium alloys,grinding performance evaluation of molybdenum disulfide(MoS_(2))solid lubricant coated brazed cubic boron carbide(CBN)grinding wheel(MoS_(2)-coated CBN wheel)in dry grinding titanium alloys was carried out.The lubrication mechanism of MoS_(2)in the grinding process is analyzed,and the MoS_(2)-coated CBN wheel is prepared.The results show that the MoS_(2)solid lubricant can form a lubricating film on the ground surface and reduce the friction coefficient and grinding force.Within the experimental parameters,normal grinding force decreased by 42.5%,and tangential grinding force decreased by 28.1%.MoS_(2)lubricant can effectively improve the heat dissipation effect of titanium alloy grinding arc area.Compared with common CBN grinding wheel,MoS_(2)-coated CBN wheel has lower grinding temperature.When the grinding depth reaches 20μm,the grinding temperature decreased by 30.5%.The wear of CBN grains of grinding wheel were analyzed by mathematical statistical method.MoS_(2)lubricating coating can essentially decrease the wear of grains,reduce the adhesion of titanium alloy chip,prolong the service life of grinding wheel,and help to enhance the surface quality of workpiece.This research provides high-quality and efficient technical support for titanium alloy grinding.
基金Project (2005CB623904) supported by the National Basic Research Program of ChinaProject (30770586) supported by the National Natural Science Foundation of China+1 种基金Project (31011120049) supported by the Australia-China special fund, International Science Linkages Program co-supported by the Department of Innovation, Industry, Science and Research of Australia, and the Ministry of Science and Technology and National Science Foundation of ChinaProject (2010ZDKG-96) supported by the major Subject of "13115" Programs of Shaan’xi Province, China
文摘A layer of porous film containing Ca and P was prepared by the micro-arc oxidation method on the surface of a novel near β biomedical Ti-3Zr-2Sn-3Mo-25Nb alloy, and then NH2- active group was introduced to the films by activation treatment. The phase composition, surface micro-topography and elemental characteristics of the micro-arc oxidation films were investigated with XRD, SEM, EDS and XPS, and the osteoinduction of the micro-arc oxidation films was tested using the simulated body fluid immersion, the in-vitro osteoblast cultivation test and animal experiment. The results show that the oxide layer is a kind of porous ceramic intermixture and contains Ca and P. The films in the simulated body fluid can induce apatite formation, resulting in excellent bioactivity. The cell test discovers that osteoblasts can grow well on the surface of micro-arc oxidation films. And the Ti-3Zr-2Sn-3Mo-25Nb biomedical alloy coated with active porous calcium-phosphate films shows better osteoinduction in vivo.
文摘The characteristic of the precipitation and growth of α2 ordered phase during aging treatment in near α Ti alloys have been investigated in terms of the influences of aging temperature, aging time and aging manner. The results exhibit that aging temperatures influence the distribution of α2 phase precipitated and cause the changes in growth speed of α2 phase. For various aging temperatures, the time to finish precipitation of α2 phase is different. The facts that various distribution characteristics and growth speed of α2 ordered phase are caused by changed aging condition imply optimal selection and control for precipitation of α2 ordered phase reachable. Some discussions on adoptable aging steps are presented.
文摘Ti Al B alloys were produced by in situ synthesis method. The phase constitutions, microstructure of these alloys and the morphology of the primary TiB 2 were investigated by XRD and SEM. The results show that these alloys are composed of TiAl and TiB 2, and the primary TiB 2 is hexagonal prism shape. Growth terraces, pyramidal protrusion, and rod shape dendrites are observed on (0001) plane of primary TiB 2. There are thin flake convexes on plane of primary TiB 2, parallel to (0001) plane of the primary TiB 2. The rod shaped crystal orientation and thin flake convexes are parallel to primary TiB 2 where they protrude out. The solid liquid interface morphology of primary TiB 2 during solidification was also investigated. It was indicated that the solid liquid interface morphology of primary TiB 2 is instable and gradually develops into a complicated interface consisted of a few separated secondary interfaces. These secondary interfaces are facet with the same crystalline orientation.
文摘The effect of heat treatment and thermal exposure on the microstructure and mechanical properties of non burning β titanium alloy Ti 25V 15Cr 2Al 0.2C (mass fraction, %) was investigated. It is found that the amount of α precipitation in samples after solution treatment followed by air cooling increases with increasing solution temperature. After solution treatment, the alloy was subjected to two different heat treatments to stabilize the material. The results show that the single ageing treatment(700 ℃, 4 h, AC) leads to a large amount of α precipitation, while the triplex treatment(850 ℃, 2 h, FC+700 ℃, 6 h, FC+540 ℃, 6 h, AC) significantly suppresses the formation of α precipitates. It is more important that after long term exposure at 540 ℃(the expected application temperature) samples heat treated by the triplex treatment have markedly higher ductility than those given the single aging treatment. The intermetallic compound TiCr 2 is observed in samples after long term exposure, which further degrades the ductility of the alloy.
基金supported by Liaoning Doctoral Research Start-up Fund project(Grant No.2023-BS-215).
文摘The relationships between the selective laser melting(SLM)processing parameters including laser power,scanning speed and hatch space,the relative density,the microstructure,and resulting mechanical properties of Ti-6Al-2Zr-1Mo-1V alloy were investigated in this work.The result shows that laser power acts a dominant role in determining the relative density in comparison with scanning speed and hatch space.The optimal SLM process window for fabricating relative density>99%samples is located in the energy density range of 34.72 J·mm^(-3)to 52.08 J·mm^(-3),where the laser power range is between 125 W and 175 W.An upward trend is found in the micro-hardness as the energy density is increased.The optimum SLM processing parameters of Ti-6Al-2Zr-1Mo-1V alloy are:laser power of 150 W,scanning speed of 1,600 mm·s^(-1),hatch space of 0.08 mm,and layer thickness of 0.03 mm.The highest ultimate tensile strength,yield strength,and ductility under the optimum processing parameter are achieved,which are 1,205 MPa,1,099 MPa,and 8%,respectively.The results of this study can be used to guide SLM production Ti-6Al-2Zr-1Mo-1V alloy parts.
文摘An ideal method has been established for calculating the precipitation of α2 ordered phase in near-α titanium alloys based on the theory on the critical electron concentration for the precipitation of α2 ordered phase in near-α titanium alloys. With complete precipitation of α2 phase in near-α titanium alloys, the alloys can be considered to be composed of two parts： （1） the α2 ordered phase with the stoichiometric atomic ratio of Ti3X; （2） the disorder solid solution with the critical composition in which the α2 ordered phase is just unable to precipitate. By using this method, the volume fractions of α2 ordered phase precipitated in Ti-Al, Ti-Sn, Ti-Al-Sn-Zr alloys with various AI, Sn and/or Zr contents have been calculated. The influences of AI and Sn on the precipitation of α2 ordered phase are discussed. The calculating results show substantial agreement with the experimental ones.
基金the National Natural Science Foundation of China(Grant No.51871184)the Natural Science Foundation of Shandong Province(Grant No.ZR2017MEE038)China Postdoctoral Science Foundation(No.2018M642683)。
文摘The interfacial reaction between Ti-6Al-4V alloy and ZrO2 ceramic mold with zirconia sol binder was investigated by keeping the 12 g alloy melt in a vacuum induction furnace for 15 s.The microstructures,element distribution and phase constitution of the interface were identified by optical microscopy(OM),scanning electron microscopy(SEM)equipped with energy dispersive spectroscopy(EDS)and X-ray diffraction(XRD).The results show that the whole interface reaction layer can be divided into three regions:metal penetration layer,transition layer,and hardened layer according to the structure morphology,which has the characteristics of severe metal penetration,finer lamellar,and coarse oxygen-richαphase,respectively.The erosion of the alloy melt on the ceramic mold promotes the decomposition of zirconia,which leads to the increase of local Zr concentration,greatly increasing the activity coefficient of Ti,aggravating the occurrence of interfacial reaction.Thus,the interfacial reaction shows the characteristics of chain reaction.When the oxygen released by the dissolution of zirconia exceeds the local solid solubility,it precipitates in the form of bubbles,resulting in blowholes at the interface.The result also indicates that the zirconia mold with zirconia sol binder is not suitable for pouring heavy titanium alloy castings.
