Product quality and operation cost control obtain increasing emphases in modern chemical system engineering. To improve the fault detection power of the partial least square (PLS) method for quality control, a new QRP...Product quality and operation cost control obtain increasing emphases in modern chemical system engineering. To improve the fault detection power of the partial least square (PLS) method for quality control, a new QRPV statistic is proposed in terms of the VP (variable importance in projection) indices of monitored process variables, which is significantly advanced over and different from the conventional Q statistic. QRPV is calculated only by the residuals of the remarkable process variables (RPVs). Therefore, it is the dominant relation between quality and RPV not all process variables (as in the case of the conventional PLS) that is monitored by this new VP-PLS (VPLS) method. The combination of QRPV and T2 statistics is applied to the quality and cost control of the Tennessee Eastman (TE) process, and weak faults can be detected as quickly as possible. Consequently, the product quality of TE process is guaranteed and operation costs are reduced.展开更多
Fault diagnosis and monitoring are very important for complex chemical process. There are numerous methods that have been studied in this field, in which the effective visualization method is still challenging. In ord...Fault diagnosis and monitoring are very important for complex chemical process. There are numerous methods that have been studied in this field, in which the effective visualization method is still challenging. In order to get a better visualization effect, a novel fault diagnosis method which combines self-organizing map (SOM) with Fisher discriminant analysis (FDA) is proposed. FDA can reduce the dimension of the data in terms of maximizing the separability of the classes. After feature extraction by FDA, SOM can distinguish the different states on the output map clearly and it can also be employed to monitor abnormal states. Tennessee Eastman (TE) process is employed to illustrate the fault diagnosis and monitoring performance of the proposed method. The result shows that the SOM integrated with FDA method is efficient and capable for real-time monitoring and fault diagnosis in complex chemical process.展开更多
In chemical processes, fault diagnosis is relatively difficult due to the incomplete prior-knowledge and unpredictable production changes. To solve the problem, a case-based extension fault diagnosis (CEFD) method is ...In chemical processes, fault diagnosis is relatively difficult due to the incomplete prior-knowledge and unpredictable production changes. To solve the problem, a case-based extension fault diagnosis (CEFD) method is proposed combining with extension theory, in which the basic-element model is used for the unified and deep fault description, the distance concept is applied to quantify the correlation degree between the new fault and the original fault cases, and the extension transformation is used to expand and obtain the solution of unknown faults. With the application in Tennessee Eastman process, the result indicates that CEFD method has a flexible fault representation, objective fault retrieve performance and good ability for fault study, providing a new way for diagnosing production faults accurately.展开更多
Complex processes often work with multiple operation regions, it is critical to develop effective monitoring approaches to ensure the safety of chemical processes. In this work, a discriminant local consistency Gaussi...Complex processes often work with multiple operation regions, it is critical to develop effective monitoring approaches to ensure the safety of chemical processes. In this work, a discriminant local consistency Gaussian mixture model(DLCGMM) for multimode process monitoring is proposed for multimode process monitoring by integrating LCGMM with modified local Fisher discriminant analysis(MLFDA). Different from Fisher discriminant analysis(FDA) that aims to discover the global optimal discriminant directions, MLFDA is capable of uncovering multimodality and local structure of the data by exploiting the posterior probabilities of observations within clusters calculated from the results of LCGMM. This may enable MLFDA to capture more meaningful discriminant information hidden in the high-dimensional multimode observations comparing to FDA. Contrary to most existing multimode process monitoring approaches, DLCGMM performs LCGMM and MFLDA iteratively, and the optimal subspaces with multi-Gaussianity and the optimal discriminant projection vectors are simultaneously achieved in the framework of supervised and unsupervised learning. Furthermore, monitoring statistics are established on each cluster that represents a specific operation condition and two global Bayesian inference-based fault monitoring indexes are established by combining with all the monitoring results of all clusters. The efficiency and effectiveness of the proposed method are evaluated through UCI datasets, a simulated multimode model and the Tennessee Eastman benchmark process.展开更多
The kernel principal component analysis （KPCA） method employs the first several kernel principal components （KPCs）, which indicate the most variance information of normal observations for process monitoring, but m...The kernel principal component analysis （KPCA） method employs the first several kernel principal components （KPCs）, which indicate the most variance information of normal observations for process monitoring, but may not reflect the fault information. In this study, sensitive kernel principal component analysis （SKPCA） is proposed to improve process monitoring performance, i.e., to deal with the discordance of T2 statistic and squared prediction error SVE statistic and reduce missed detection rates. T2 statistic can be used to measure the variation di rectly along each KPC and analyze the detection performance as well as capture the most useful information in a process. With the calculation of the change rate of T2 statistic along each KPC, SKPCA selects the sensitive kernel principal components for process monitoring. A simulated simple system and Tennessee Eastman process are employed to demonstrate the efficiency of SKPCA on online monitoring. The results indicate that the monitoring performance is improved significantly.展开更多
For plant-wide processes with multiple operating conditions,the multimode feature imposes some challenges to conventional monitoring techniques.Hence,to solve this problem,this paper provides a novel local component b...For plant-wide processes with multiple operating conditions,the multimode feature imposes some challenges to conventional monitoring techniques.Hence,to solve this problem,this paper provides a novel local component based principal component analysis(LCPCA)approach for monitoring the status of a multimode process.In LCPCA,the process prior knowledge of mode division is not required and it purely based on the process data.Firstly,LCPCA divides the processes data into multiple local components using finite Gaussian mixture model mixture(FGMM).Then,calculating the posterior probability is applied to determine each sample belonging to which local component.After that,the local component information(such as mean and standard deviation)is used to standardize each sample of local component.Finally,the standardized samples of each local component are combined to train PCA monitoring model.Based on the PCA monitoring model,two monitoring statistics T^(2) and SPE are used for monitoring multimode processes.Through a numerical example and the Tennessee Eastman(TE)process,the monitoring result demonstrates that LCPCA outperformed conventional PCA and LNS-PCA in the fault detection rate.展开更多
文摘Product quality and operation cost control obtain increasing emphases in modern chemical system engineering. To improve the fault detection power of the partial least square (PLS) method for quality control, a new QRPV statistic is proposed in terms of the VP (variable importance in projection) indices of monitored process variables, which is significantly advanced over and different from the conventional Q statistic. QRPV is calculated only by the residuals of the remarkable process variables (RPVs). Therefore, it is the dominant relation between quality and RPV not all process variables (as in the case of the conventional PLS) that is monitored by this new VP-PLS (VPLS) method. The combination of QRPV and T2 statistics is applied to the quality and cost control of the Tennessee Eastman (TE) process, and weak faults can be detected as quickly as possible. Consequently, the product quality of TE process is guaranteed and operation costs are reduced.
基金Supported by the National Basic Research Program of China （2013CB733600）, the National Natural Science Foundation of China （21176073）, the Doctoral Fund of Ministry of Education of China （20090074110005）, the Program for New Century Excellent Talents in University （NCET-09-0346）, Shu Guang Project （09SG29） and the Fundamental Research Funds for the Central Universities.
文摘Fault diagnosis and monitoring are very important for complex chemical process. There are numerous methods that have been studied in this field, in which the effective visualization method is still challenging. In order to get a better visualization effect, a novel fault diagnosis method which combines self-organizing map (SOM) with Fisher discriminant analysis (FDA) is proposed. FDA can reduce the dimension of the data in terms of maximizing the separability of the classes. After feature extraction by FDA, SOM can distinguish the different states on the output map clearly and it can also be employed to monitor abnormal states. Tennessee Eastman (TE) process is employed to illustrate the fault diagnosis and monitoring performance of the proposed method. The result shows that the SOM integrated with FDA method is efficient and capable for real-time monitoring and fault diagnosis in complex chemical process.
基金Supported by the National Natural Science Foundation of China （61104131）.
文摘In chemical processes, fault diagnosis is relatively difficult due to the incomplete prior-knowledge and unpredictable production changes. To solve the problem, a case-based extension fault diagnosis (CEFD) method is proposed combining with extension theory, in which the basic-element model is used for the unified and deep fault description, the distance concept is applied to quantify the correlation degree between the new fault and the original fault cases, and the extension transformation is used to expand and obtain the solution of unknown faults. With the application in Tennessee Eastman process, the result indicates that CEFD method has a flexible fault representation, objective fault retrieve performance and good ability for fault study, providing a new way for diagnosing production faults accurately.
基金Supported by the National Natural Science Foundation of China(61273167)
文摘Complex processes often work with multiple operation regions, it is critical to develop effective monitoring approaches to ensure the safety of chemical processes. In this work, a discriminant local consistency Gaussian mixture model(DLCGMM) for multimode process monitoring is proposed for multimode process monitoring by integrating LCGMM with modified local Fisher discriminant analysis(MLFDA). Different from Fisher discriminant analysis(FDA) that aims to discover the global optimal discriminant directions, MLFDA is capable of uncovering multimodality and local structure of the data by exploiting the posterior probabilities of observations within clusters calculated from the results of LCGMM. This may enable MLFDA to capture more meaningful discriminant information hidden in the high-dimensional multimode observations comparing to FDA. Contrary to most existing multimode process monitoring approaches, DLCGMM performs LCGMM and MFLDA iteratively, and the optimal subspaces with multi-Gaussianity and the optimal discriminant projection vectors are simultaneously achieved in the framework of supervised and unsupervised learning. Furthermore, monitoring statistics are established on each cluster that represents a specific operation condition and two global Bayesian inference-based fault monitoring indexes are established by combining with all the monitoring results of all clusters. The efficiency and effectiveness of the proposed method are evaluated through UCI datasets, a simulated multimode model and the Tennessee Eastman benchmark process.
基金Supported by the 973 project of China （2013CB733600）, the National Natural Science Foundation （21176073）, the Doctoral Fund of Ministry of Education （20090074110005）, the New Century Excellent Talents in University （NCET-09-0346）, ＂Shu Guang＂ project （09SG29） and the Fundamental Research Funds for the Central Universities.
文摘The kernel principal component analysis （KPCA） method employs the first several kernel principal components （KPCs）, which indicate the most variance information of normal observations for process monitoring, but may not reflect the fault information. In this study, sensitive kernel principal component analysis （SKPCA） is proposed to improve process monitoring performance, i.e., to deal with the discordance of T2 statistic and squared prediction error SVE statistic and reduce missed detection rates. T2 statistic can be used to measure the variation di rectly along each KPC and analyze the detection performance as well as capture the most useful information in a process. With the calculation of the change rate of T2 statistic along each KPC, SKPCA selects the sensitive kernel principal components for process monitoring. A simulated simple system and Tennessee Eastman process are employed to demonstrate the efficiency of SKPCA on online monitoring. The results indicate that the monitoring performance is improved significantly.
基金National Natural Science Foundation of China(61673279)。
文摘For plant-wide processes with multiple operating conditions,the multimode feature imposes some challenges to conventional monitoring techniques.Hence,to solve this problem,this paper provides a novel local component based principal component analysis(LCPCA)approach for monitoring the status of a multimode process.In LCPCA,the process prior knowledge of mode division is not required and it purely based on the process data.Firstly,LCPCA divides the processes data into multiple local components using finite Gaussian mixture model mixture(FGMM).Then,calculating the posterior probability is applied to determine each sample belonging to which local component.After that,the local component information(such as mean and standard deviation)is used to standardize each sample of local component.Finally,the standardized samples of each local component are combined to train PCA monitoring model.Based on the PCA monitoring model,two monitoring statistics T^(2) and SPE are used for monitoring multimode processes.Through a numerical example and the Tennessee Eastman(TE)process,the monitoring result demonstrates that LCPCA outperformed conventional PCA and LNS-PCA in the fault detection rate.
