In this work, the effects of reclaimed sand additions on the microstructure characteristics, mechanical properties and fracture behavior of furan no-bake resin sand have been investigated systematically within the tem...In this work, the effects of reclaimed sand additions on the microstructure characteristics, mechanical properties and fracture behavior of furan no-bake resin sand have been investigated systematically within the temperature range from 25 to 600 oC. The addition of 20%-100% reclaimed sand showed dramatic strength deterioration effect at the same temperature, which is associated with the formation of bonding bridges. Both the ultimate tensile strength(UTS) and compressive strength(CS) of the moulding sand initially increase with the increase of temperature, and then sharply decrease with the further increase of temperature, which is attributed to the thermal decomposition of furan resin. The addition amount of reclaimed sand has a remarkable effect on the room temperature fracture mode, i.e., with the addition of 0-20% reclaimed sand, the fracture mode was mainly cohesive fracture; the fracture mode converts to be mixture fracture mode as the addition of reclaimed sand increases to 35%-70%; further increasing the addition to 100% results in the fracture mode of typical adhesive fracture. The fracture surface of the bonding bridge changes from a semblance of cotton or holes to smooth with the increase of test temperature.展开更多
The influence of core sand properties on flow dynamics was investigated synchronously with various core sands, transparent core-box and high-speed camera. To confirm whether the core shooting process has significant t...The influence of core sand properties on flow dynamics was investigated synchronously with various core sands, transparent core-box and high-speed camera. To confirm whether the core shooting process has significant turbulence, the flow pattern of sand particles in the shooting head and core box was reproduced with colored core sands. By incorporating the kinetic theory of granular flow(KTGF), kinetic-frictional constitutive correlation and turbulence model, a two-fluid model(TFM) was established to study the flow dynamics of the core shooting process. Two-fluid model(TFM) simulations were then performed and a areasonable agreement was achieved between the simulation and experimental results. Based on the experimental and simulation results, the effects of turbulence, sand density, sand diameter and binder ratio were analyzed in terms of filling process, sand volume fraction(αs) and sand velocity(Vs).展开更多
基金sponsored by the National Natural Science Foundation of China(Nos.51275295 and 51201102)the Shanghai Rising–Star Program(No.14QB1403200)Research Fund for the Doctoral Program of Higher Education of China(Nos.20120073120011 and 20130073110052)
文摘In this work, the effects of reclaimed sand additions on the microstructure characteristics, mechanical properties and fracture behavior of furan no-bake resin sand have been investigated systematically within the temperature range from 25 to 600 oC. The addition of 20%-100% reclaimed sand showed dramatic strength deterioration effect at the same temperature, which is associated with the formation of bonding bridges. Both the ultimate tensile strength(UTS) and compressive strength(CS) of the moulding sand initially increase with the increase of temperature, and then sharply decrease with the further increase of temperature, which is attributed to the thermal decomposition of furan resin. The addition amount of reclaimed sand has a remarkable effect on the room temperature fracture mode, i.e., with the addition of 0-20% reclaimed sand, the fracture mode was mainly cohesive fracture; the fracture mode converts to be mixture fracture mode as the addition of reclaimed sand increases to 35%-70%; further increasing the addition to 100% results in the fracture mode of typical adhesive fracture. The fracture surface of the bonding bridge changes from a semblance of cotton or holes to smooth with the increase of test temperature.
基金supported by the National Science Foundation of China(Grant Number 51575304)the National Science and Technology Major Project of the Ministry of Science and Technology of China(Grant Number 2012ZX04012011)
文摘The influence of core sand properties on flow dynamics was investigated synchronously with various core sands, transparent core-box and high-speed camera. To confirm whether the core shooting process has significant turbulence, the flow pattern of sand particles in the shooting head and core box was reproduced with colored core sands. By incorporating the kinetic theory of granular flow(KTGF), kinetic-frictional constitutive correlation and turbulence model, a two-fluid model(TFM) was established to study the flow dynamics of the core shooting process. Two-fluid model(TFM) simulations were then performed and a areasonable agreement was achieved between the simulation and experimental results. Based on the experimental and simulation results, the effects of turbulence, sand density, sand diameter and binder ratio were analyzed in terms of filling process, sand volume fraction(αs) and sand velocity(Vs).
