Using an infrared thermographic technique, the temperature field during laser welding of TA15 is quantitatively measured and investigated. The ilffluenee of two welding parameters on the weld temperature distribution ...Using an infrared thermographic technique, the temperature field during laser welding of TA15 is quantitatively measured and investigated. The ilffluenee of two welding parameters on the weld temperature distribution is analyzed and the meehanisnl is discussed. New conclusions are drawn that are different from conventional weld temperature distributions. For the face of the weld, changes in welding speed induce changes in the temperature distribution because of different heat inputs and the cooling effect. Sinfilar temperature features in the welds are observed for all speeds, which exhibit a relatively low temperature area below 1 500 ℃ between the high temperature area in the position of laser incidence and the sub-high temperature area at the end of the molten pool. For the ilffluenee of laser power on the face of the weld, the temperature on the weld is higher for P = 2.8 kW compared to P = 2.0 kW, especially the temperature in the sub-high temperature area. However, for the temperature field of the back of the weld, the ilffluenee of welding speeds is quite different compared to the results for the face of the weld. The highest temperature does not locate in the keyhole area, but instead in the middle of the molten pool. And there are different temperature features at different speeds. When v = 6 m/min, the temperature field is like a uniform color belt and the temperature along the center of the weld fluctuates between 300 and 450 ℃. When v = 4 m/rain, the transient temperature distribution is not uniform and is unstable at different times. However, for v = 2.4 m/rain and lower speeds, the temperature field becomes stable. The ilffluenee of laser power on the back of the weld temperature field is more complex. The measured temperature does not increase with increasing laser power, which seems to eolffliet with the conventional thermal conduction theory-. This may be related with the characteristics of the keyhole area.展开更多
By means of induction melting technology,Ti-6Al-4V alloy staging casting was made with the same rotation velocity and centrifugal radius.The effects of casting modulus on the grain size,the thickness of lamellarα+βp...By means of induction melting technology,Ti-6Al-4V alloy staging casting was made with the same rotation velocity and centrifugal radius.The effects of casting modulus on the grain size,the thickness of lamellarα+βphase,and the Vickers hardness,as well as the relationships between Vickers hardness,grain size and thickness of lamellarα+βphase were investigated.The results show that the greater the modulus,the larger the grain size and the thickness of lamellarα+βphase,and the less the Vickers hardness. The relationship between Vickers hardness and grain size meets the Hall-Petch equation:Hv=353.45+74.17 d G-1/2 .The relationship between the Vickers hardness and the thickness of lamellarα+βphase is expressed as Hv=2.45d2α+β-35.96d α+β+476.84.展开更多
Blade precision forging is a high temperature and large plastic deformation process. Process parameters have a great effect on temperature distribution in billet, so in this paper, by taking a Ti-6Al-4V alloy blade wi...Blade precision forging is a high temperature and large plastic deformation process. Process parameters have a great effect on temperature distribution in billet, so in this paper, by taking a Ti-6Al-4V alloy blade with a tenon as an object, the influence of process parameters on the temperature distribution in precision forging process was investigated using 3D coupled thermo-mechanical FEM (finite element method) code developed by the authors. The results obtained illustrate that: (1) the gradient of temperature distribution increases with increasing the deformation degree; (2) with increasing the initial temperature of the billet, the zones of high temperature become larger, and the gradient of temperature distribution hardly has any increase; (3) friction factors have little effect on the distribution of temperature field; (4) with increasing upper die velocity, temperature of the billet increases while the temperature gradient in billet decreases. The results are helpful to the design and optimization of the process parameters in precision forging process of Ti-alloy blade.展开更多
The effects of applied tensile strain on the coherent α_2→O-phase transformation in Ti-Al-Nb alloys are explored bycomputer simulation using a phase-field method. The focus is on the influence of the applied strain ...The effects of applied tensile strain on the coherent α_2→O-phase transformation in Ti-Al-Nb alloys are explored bycomputer simulation using a phase-field method. The focus is on the influence of the applied strain direction onthe microstructure and volume fraction of the O-phase precipitates. It is found that altering applied strain directioncan modify microstructure of Ti-25Al-10~12Nb (at. pct) alloy during α_2→O-phase transformation effectively andfull laminate microstructure in the Ti-25Al-10Nb (at. pct) alloy can be realized by an applied strain only along thedirection 30°away from the α_2 phase <1010> in magnitude equivalent to the stress-free transformation strain. Thesimulation also shows that not only the magnitude of applied strain but also the applied strain direction influencesthe O-phase volume fraction and the effect of strain direction on the volume fraction is up to 25%.展开更多
文摘Using an infrared thermographic technique, the temperature field during laser welding of TA15 is quantitatively measured and investigated. The ilffluenee of two welding parameters on the weld temperature distribution is analyzed and the meehanisnl is discussed. New conclusions are drawn that are different from conventional weld temperature distributions. For the face of the weld, changes in welding speed induce changes in the temperature distribution because of different heat inputs and the cooling effect. Sinfilar temperature features in the welds are observed for all speeds, which exhibit a relatively low temperature area below 1 500 ℃ between the high temperature area in the position of laser incidence and the sub-high temperature area at the end of the molten pool. For the ilffluenee of laser power on the face of the weld, the temperature on the weld is higher for P = 2.8 kW compared to P = 2.0 kW, especially the temperature in the sub-high temperature area. However, for the temperature field of the back of the weld, the ilffluenee of welding speeds is quite different compared to the results for the face of the weld. The highest temperature does not locate in the keyhole area, but instead in the middle of the molten pool. And there are different temperature features at different speeds. When v = 6 m/min, the temperature field is like a uniform color belt and the temperature along the center of the weld fluctuates between 300 and 450 ℃. When v = 4 m/rain, the transient temperature distribution is not uniform and is unstable at different times. However, for v = 2.4 m/rain and lower speeds, the temperature field becomes stable. The ilffluenee of laser power on the back of the weld temperature field is more complex. The measured temperature does not increase with increasing laser power, which seems to eolffliet with the conventional thermal conduction theory-. This may be related with the characteristics of the keyhole area.
基金Project(50434030)supported by the National Natural Science Foundation of China
文摘By means of induction melting technology,Ti-6Al-4V alloy staging casting was made with the same rotation velocity and centrifugal radius.The effects of casting modulus on the grain size,the thickness of lamellarα+βphase,and the Vickers hardness,as well as the relationships between Vickers hardness,grain size and thickness of lamellarα+βphase were investigated.The results show that the greater the modulus,the larger the grain size and the thickness of lamellarα+βphase,and the less the Vickers hardness. The relationship between Vickers hardness and grain size meets the Hall-Petch equation:Hv=353.45+74.17 d G-1/2 .The relationship between the Vickers hardness and the thickness of lamellarα+βphase is expressed as Hv=2.45d2α+β-35.96d α+β+476.84.
基金The authors express their appreciation for the financial support of the Aeronautical Science Foundation of China (No. 02H53061) the National Natural Science Foundation of China for Distinguished Young Scholar (No. 50225518) the Innovation Foundation of Ph.D. Dissertation in NPU of China (No. CX200405).
文摘Blade precision forging is a high temperature and large plastic deformation process. Process parameters have a great effect on temperature distribution in billet, so in this paper, by taking a Ti-6Al-4V alloy blade with a tenon as an object, the influence of process parameters on the temperature distribution in precision forging process was investigated using 3D coupled thermo-mechanical FEM (finite element method) code developed by the authors. The results obtained illustrate that: (1) the gradient of temperature distribution increases with increasing the deformation degree; (2) with increasing the initial temperature of the billet, the zones of high temperature become larger, and the gradient of temperature distribution hardly has any increase; (3) friction factors have little effect on the distribution of temperature field; (4) with increasing upper die velocity, temperature of the billet increases while the temperature gradient in billet decreases. The results are helpful to the design and optimization of the process parameters in precision forging process of Ti-alloy blade.
文摘The effects of applied tensile strain on the coherent α_2→O-phase transformation in Ti-Al-Nb alloys are explored bycomputer simulation using a phase-field method. The focus is on the influence of the applied strain direction onthe microstructure and volume fraction of the O-phase precipitates. It is found that altering applied strain directioncan modify microstructure of Ti-25Al-10~12Nb (at. pct) alloy during α_2→O-phase transformation effectively andfull laminate microstructure in the Ti-25Al-10Nb (at. pct) alloy can be realized by an applied strain only along thedirection 30°away from the α_2 phase <1010> in magnitude equivalent to the stress-free transformation strain. Thesimulation also shows that not only the magnitude of applied strain but also the applied strain direction influencesthe O-phase volume fraction and the effect of strain direction on the volume fraction is up to 25%.