Watt Linkage–Based Legged Deployable Landing Mechanism for Reusable Launch Vehicle: Principle, Prototype Design, and Experimental Validation

The reusable launch vehicle (RLV) presents a new avenue for reducing cost of space transportation. The landing mechanism, which provides landing support and impact absorption, is a vital component of the RLV at final stage of recovery. This study proposes a novel legged deployable landing mechanism (LDLM) for RLV. The Watt-II six-bar mechanism is adopted to obtain the preferred configuration via the application of the linkage variation approach. To endow the proposed LDLM with advantages of large landing support region, lightweight, and reasonable linkage internal forces, a multi-objective optimization paradigm is developed. Furthermore, the optimal scale parameters for guiding the LDLM prototype design is obtained numerically using the non-dominated sorting genetic algorithm-II (NSGA-II) evolutionary algorithm. A fully-functional scaled RLV prototype is developed by integrating the gravity-governed deploying scheme to facilitate unfolding action to avoid full-range actuation, a dual-backup locking mechanism to enhance reliability of structure stiffening as fully deployed, and a shock absorber (SA) with multistage honeycomb to offer reliable shock absorbing performance. The experimental results demonstrate that the proposed LDLM is capable of providing rapid and smooth deployment (duration less than 1.5 s) with mild posture disturbance to the cabin (yaw and pitch fluctuations less than 6°). In addition, it provides satisfactory impact attenuation (acceleration peak less than 10g (g is the gravitational acceleration)) in the 0.2 m freefall test, which makes the proposed LDLM a potential alternative for developing future RLV archetype.

Adaptive saturated tracking control for solid launch vehicles in ascending based on differential inclusion stabilization

The large-range uncertainties of specific impulse,mass flow per second,aerodynamic coefficients and atmospheric density during rapid turning in solid launch vehicles(SLVs) ascending leads to the deviation of the actual trajectory from the reference one.One of the traditional trajectory tracking methods is to observe the uncertainties by Extended State Observer(ESO) and then modify the control commands.However,ESO cannot accurately estimate the uncertainties when the uncertainty ranges are large,which reduces the guidance accuracy.This paper introduces differential inclusion(DI) and designs a controller to solve the large-range parameter uncertainties problem.When above uncertainties have large ranges,it can be combined with the ascent dynamic equation and described as a DI system in the mathematical form of a set.If the DI system is stabilized,all the subsets are stabilized.Different from the traditional controllers,the parameters of the designed controller are calculated by the uncertain boundaries.Therefore,the controller can solve the problem of large-range parameter uncertainties of in ascending.Firstly,the ascent deviation system is obtained by linearization along the reference trajectory.The trajectory tracking system with engine parameters and aerodynamic uncertainties is described as an ascent DI system with respect to state deviation,which is called DI system.A DI adaptive saturation tracking controller(DIAST) is proposed to stabilize the DI system.Secondly,an improved barrier Lyapunov function(named time-varying tangent-log barrier Lyapunov function) is proposed to constrain the state deviations.Compared with traditional barrier Lyapunov function,it can dynamically adjust the boundary of deviation convergence,which improve the convergence rate and accuracy of altitude,velocity and LTIA deviation.In addition,the correction amplitudes of angle of attack(AOA) and angle of sideslip(AOS) need to be limited in order to guarantee that the overload constraint is not violated during actual flight.In this paper,a fixed time adaptive saturation compensation auxiliary system is designed to shorten the saturation time and accelerate the convergence rate,which eliminates the adverse effects caused by the saturation.Finally,it is proved that the state deviations are ultimately uniformly bounded under the action of DIAST controller.Simulation results show that the DI ascent tracking system is stabilized within the given uncertainty boundary values.The feasible bounds of uncertainty is broadened compared with Integrated Guidance and Control algorithm.Compared with Robust Gain-Scheduling Control method,the robustness to the engine parameters are greatly improved and the control variable is smoother.

Robust Attitude Control for Reusable Launch Vehicles Based on Fractional Calculus and Pigeon-inspired Optimization

In this paper, a robust attitude control system based on fractional order sliding mode control and dynamic inversion approach is presented for the reusable launch vehicle(RLV)during the reentry phase. By introducing the fractional order sliding surface to replace the integer order one, we design robust outer loop controller to compensate the error introduced by inner loop controller designed by dynamic inversion approach. To take the uncertainties of aerodynamic parameters into account,stochastic robustness design approach based on the Monte Carlo simulation and Pigeon-inspired optimization is established to increase the robustness of the controller. Some simulation results are given out which indicate the reliability and effectiveness of the attitude control system.

Hierarchical structured robust adaptive attitude controller design for reusable launch vehicles

Reentry attitude control for reusable launch vehicles （RLVs） is challenging due to the characters of fast nonlinear dy- namics and large flight envelop. A hierarchical structured attitude control system for an RLV is proposed and an unpowered RLV con- trol model is developed. Then, the hierarchical structured control frame consisting of attitude controller, compound control strategy and control allocation is presented. At the core of the design is a robust adaptive control （RAC） law based on dual loop time-scale separation. A radial basis function neural network （RBFNN） is implemented for compensation of uncertain model dynamics and external disturbances in the inner loop. And then the robust op- timization is applied in the outer loop to guarantee performance robustness. The overall control design frame retains the simplicity in design while simultaneously assuring the adaptive and robust performance. The hierarchical structured robust adaptive con- troller （HSRAC） incorporates flexibility into the design with regard to controller versatility to various reentry mission requirements. Simulation results show that the improved tracking performance is achieved by means of RAC.

Trajectory Design and Flight Result of Gravity-1 Launch Vehicle

Gravity-1(YL-1) launch vehicle completed its maiden flight from the Yellow Sea near Haiyang City, Shandong Province, on January 11, 2024, this mission successfully launched three Yunyao satellites into their 500 km orbit. The YL-1 has a performance of 4.2 tons for 500 km sun-synchronous orbit and 6.5 tons for low Earth orbit. The success of YL-1 has further enriched China's launch vehicle spectrum, and will facilitate the launch of medium and large satellites and satellite constellations. In this paper, the flight ballistic solution of YL-1 is introduced. The flight trajectory consists of seven flight segments. The trajectory design comprehensively considered the characteristics and safety requirements of the vehicle to achieve effective utilization of the performance. Through comparative analysis of the flight trajectory and the predicted trajectory, the result confirmed that the flight trajectory was consistent with the design results, the design methodology was correct, and the flight test met the expected requirements. Subsequently, the vehicle will be employed for commercial application launch services.

Technical Characteristics and Innovations of the Gravity-1 Launch Vehicle

On January 11, 2024, the Gravity-1 launch vehicle successfully carried out its maiden flight from a mobile sea platform off the coast of Haiyang in Shandong Province, sending three meteorological satellites, Yunyao-1 satellite No. 18-20, into an orbit about 500 km above the ground. The successful debut flight of Gravity-1 broke many records such as the world's largest solid launch vehicle, the first sea-launched strap-on launch vehicle in the world, with the maximum carrying capacity of current commercial launch vehicle in China. This flight marked a big step in the field of China's commercial space launch application. A new breakthrough has been made, which is of great significance for further expanding China's diversified and large-scale launch capabilities of medium and low orbit satellites, expanding the spectrum of China's launch vehicle types, and promoting the development of space science.

Application of Modelica Based Multi- Domain Modeling and Simulation for Gravity-1

In the R&D phase of Gravity-1(YL-1), a multi-domain modeling and simulation technology based on Modelica language was introduced, which was a recent attempt in the practice of modeling and simulation method for launch vehicles in China. It realizes a complex coupling model within a unified model for different domains, so that technologists can work on one model. It ensured the success of YL-1 first launch mission, supports rapid iteration, full validation, and tight design collaboration.

Six-DOF trajectory optimization for reusable launch vehicles via Gauss pseudospectral method

To be close to the practical flight process and increase the precision of optimal trajectory, a six-degree-offreedom（6-DOF） trajectory is optimized for the reusable launch vehicle（RLV） using the Gauss pseudospectral method（GPM）. Different from the traditional trajectory optimization problem which generally considers the RLV as a point mass, the coupling between translational dynamics and rotational dynamics is taken into account. An optimization problem is formulated to minimize a performance index subject to 6-DOF equations of motion, including translational and rotational dynamics. A two-step optimal strategy is then introduced to reduce the large calculations caused by multiple variables and convergence confinement in 6-DOF trajectory optimization. The simulation results demonstrate that the 6-DOF trajectory optimal strategy for RLV is feasible.

Intelligent and Autonomous Flight Technology for Launch Vehicles

This paper proposes the architecture of an intelligent flight launcher system as well as fundamental solutions to capability prediction and dynamic planning. This effort reflects the latest progress in the applications of intelligent and autonomous technology for launcher flights. The paper first describes the characteristics and capabilities of intelligent and autonomous systems and classifies various related technologies. In the context of intelligent and autonomous technology in aerospace engineering, it then focuses on technical difficulties involved with intelligent flight and reviews developments in the field. An E^3 classification model of an intelligent flight launcher is then proposed and its application scenarios are discussed. Based on an intelligent flight system configuration of the launcher, the online trajectory planning and initial value guess are examined, and vertical landing is provided as an example to explain the effects of the implementation of computational intelligence to flight systems.

LM-11--The Main Force in China＇s Small Launch Vehicles for Commercial Launch

The Long March 11 launch vehicle(LM-11) is the only solid launch vehicle within China's new-generation launch vehicle series, enabling a full spectrum of Chinese launch vehicles. Compared with other China's LM series launch vehicles, it has the shortest launch preparation time. With the characteristics of appropriate launch capability, quick response, easy-to-use, flexible operation, universal interface and strong task adaptability, LM-11 can better meet the launch requirements for various small networking satellite, replacement and for emergency use. After four successful launches, LM-11 has become the main Chinese launch vehicle oriented to the international small satellite commercial launch market.

Technology and Market Prospect Analysis of Low Cost Small-lift Launch Vehicles for Small Satellites

The technological development status of new generation low cost small-lift launch vehicles applied to small satellite launch is investigated in this paper. The development trends are summarized, including low cost and rapid response capability, utilization of mature rocket and missile technology, the development of mobile launch technology adopting air-based platforms and use of innovative technology. Moreover, the external power and internal demand of the small-lift launch vehicle are analyzed and the market prospect is forecasted. Finally, proposals for the development of small-lift launch vehicles are put forward, including exploration of the potential of existing rocket and missile technology, development of multi-platform mobile launch technology and further application of innovative technology and ideas.

Dynamic Analysis and Optimization of Pneumatic Wedge-Shaped Launcher for UAV

The constitution,structure,working principle and launching process of the wedge-shaped pneumatic launcher of an unmanned aerial vehicle(UAV)are described.By simplifying its physical model,two dynamic models of the UAV launch system are established based on Lagrange equation and MSC.ADAMS,respectively.The curves of the acceleration and the velocity of UAV changing with time are obtained.The simulation results are compared with the experimental results to verify the correctness of the model.Then,the influence of the parameters on the launch is explored.Finally,the system is optimized.The maximum overload and the acceleration fluctuation are reduced.

Compensated acceleration feedback based active disturbance rejection control for launch vehicles

In this paper, the attitude tracking and load relief control problems against wind disturbances and uncertain aerodynamics as well as the engine thrust of launch vehicles are studied.Firstly, a framework of Compensated Acceleration Feedback based Active Disturbance Rejection Control(CAF-ADRC) is established to achieve both desired attitude tracking and load relief performances. In particular, the total disturbance that includes the effects caused by both aerocoefficient perturbations and disturbances is estimated by constructing an Extended State Observer(ESO) to achieve attitude tracking. Furthermore, combined with the normal acceleration due to the engine thrust, the accelerometer measurement is also compensated to enhance the load relief effect.Secondly, the quantitative analysis of ESO and the entire closed-loop system are studied. It can be concluded that the desired attitude tracking and load relief performances can be achieved simultaneously under the proposed approach. Besides, tuning laws of the proposed approach are systematically given, which are divided into ESO, Proportional Derivative(PD) and Compensated Acceleration Feedback(CAF) modules. Moreover, the performances under CAF-ADRC approach can be better than those under CAF based PD(CAF-PD) approach by tuning load relief gain.Finally, the approach presented is applied to a typical control problem of launch vehicles with wind disturbances and parameter uncertainties.

Safety Assessment of Liquid Launch Vehicle Structures Based on Interpretable Belief Rule Base

A liquid launch vehicle is an important carrier in aviation,and its regular operation is essential to maintain space security.In the safety assessment of fluid launch vehicle body structure,it is necessary to ensure that the assessmentmodel can learn self-response rules from various uncertain data and not differently to provide a traceable and interpretable assessment process.Therefore,a belief rule base with interpretability(BRB-i)assessment method of liquid launch vehicle structure safety status combines data and knowledge.Moreover,an innovative whale optimization algorithm with interpretable constraints is proposed.The experiments are carried out based on the liquid launch vehicle safety experiment platform,and the information on the safety status of the liquid launch vehicle is obtained by monitoring the detection indicators under the simulation platform.The MSEs of the proposed model are 3.8000e-03,1.3000e-03,2.1000e-03,and 1.8936e-04 for 25%,45%,65%,and 84%of the training samples,respectively.It can be seen that the proposed model also shows a better ability to handle small sample data.Meanwhile,the belief distribution of the BRB-i model output has a high fitting trend with the belief distribution of the expert knowledge settings,which indicates the interpretability of the BRB-i model.Experimental results show that,compared with other methods,the BRB-i model guarantees the model’s interpretability and the high precision of experimental results.

Technology Improvement for the High Reliability LM-2F Launch Vehicle

The Long March 2 F(LM-2F) launch vehicle, the only launch vehicle designed for manned space flight in China, successfully launched the Tiangong 2 space laboratory and the Shenzhou 11 manned spaceship into orbits in 2016 respectively. In this study, it introduces the technological improvements for enhancing the reliability of the LM-2F launch vehicle in the aspects of general technology, control system, manufacture and ground support system. The LM-2F launch vehicle will continue to provide more contributions to the Chinese Space Station Project with its high reliability and 100% success rate.

LM-11SL：A Sea-Launched Carrier Rocket for Small Satellites and Its Launch Service

Following the successful maiden flight of the Long March 11(LM-11) launch vehicle from the Jiuquan Satellite Launch Center in September 2015, the first sea-launched carrier rocket dedicated to provide a launch service for small satellites and their constellations, the Long March 11 Sea Launch(LM-11 SL) has been under development by the China Academy of Launch Vehicle Technology(CALT) and the China Great Wall Industry Corporation(CGWIC). It is planned to commence launch service in 2018. Based on the LM-11, a land-launched four-staged solid launch vehicle which has entered the market and accomplished launch missions for several small satellites in the past 3 years, the newly adopted sea launch technology enables transport and launch of LM-11 SL from maritime ships, providing flexible launch location selection.After inheriting the mature launch vehicle technologies from previous members of the Long March launch vehicle family and adopting a new way of launching from the sea, the LM-11 SL is capable of sending payloads into low Earth orbits with all altitudes and inclinations, from 200 km to 1000 km, from equatorial to sun synchronous, within a shortduration launch campaign. The LM-11 SL provides a flexible, reliable and economical launch service for the global small satellite industry.

Design of Neural Network Variable Structure Reentry Control System for Reusable Launch Vehicle

A flight control system is designed for a reusable launch vehicle with aerodynamic control surfaces and reaction control system based on a variable-structure control and neural network theory.The control problems of coupling among the channels and the uncertainty of model parameters are solved by using the method.High precise and robust tracking of required attitude angles can be achieved in complicated air space.A mathematical model of reusable launch vehicle is presented first,and then a controller of flight system is presented.Base on the mathematical model,the controller is divided into two parts:variable-structure controller and neural network module which is used to modify the parameters of controller.This control system decouples the lateraldirectional tunnels well with a neural network sliding mode controller and provides a robust and de-coupled tracking for mission angle profiles.After this a control allocation algorithm is employed to allocate the torque moments to aerodynamic control surfaces and thrusters.The final simulation shows that the control system has a good accurate,robust and de-coupled tracking performance.The stable state error is less than 1°,and the overshoot is less than 5%.

X-In-the-Loop Methodology and Simulation Platform For Controller Development of Gravity-1

The Gravity-1(YL-1) launch vehicle has been extensively optimized in terms of its overall layout which in turn has increased the functional and performance demands on the control system. To thoroughly validate and verify the control system, the X-In-the-Loop simulation methodology was implemented from the verification of the YL-1's concept phase. Throughout the entire development cycle, from the initial concept demonstration to the flight test,simulations under sevral modes including Model-in-the-Loop(MiL), Software-in-the-Loop(SiL) and Hardware-in-theLoop(HiL) were executed following the V-V process which ensuring the correctness and robustness of the control system. Specifically, MiL simulation are primarily used to verify the accuracy and robustness of the control strategies and parameters. SiL simulation focused on verifying the correctness of the code implementation. Whereas HiL testing mainly checked the operational correctness of the flight control hardware, the compatibility of flight control software within the flight control computer and the correctness of hardware I/O. In addition to these, further semi-physical simulations were possible on the HiL platform by replacing models of controlled objects with real devices such as IMUs and TVC actuators. And realistic flight conditions were replicated through turntables, TVC actuator loading tables etc.to achieve a more comprehensive validation and verification of the control system.

Development of China＇s New Generation Launch Vehicles

In the past 2 years, China's new generation launch vehicles, such as the LM-6, LM-7, LM-5 and LM-11 launch vehicles, successfully made the maiden flights, which marked Chinese Long March series launch vehicles having many achievements such as the diameter of launch vehicles increased from 3.35 m to 5 m and the toxic propellants replaced with non-toxic and pollution-free propellants. This paper will introduce the features and new technology of LM-7, LM-5 and LM-11 launch vehicles, which are China's new typical generation Launch vehicles.

The Development Characteristics and Trends of Heavy Launch Vehicles

Heavy launch vehicles represent the ability of a country to enter space and utilize space resources. In re-cent years, with the growth in human space exploration, the major aerospace powers and companies in the world areplanning to develop heavy launch vehicles. This study analyzes the development of heavy launch vehicles in the world,reviews the characteristics of China's heavy launch vehicle serial configuration, and then proposes common points anddevelopment trends of future heavy launch vehicles in the world.