Taguchi正交实验技术在微孔注塑中的应用

基于CAE,应用Taguchi正交实验技术,采用变量分析研究了微孔注塑成型工艺参数(塑料熔体温度、模具温度、超临界流体含量,以及熔体预注射量)对微孔注塑件泡孔尺寸的影响,找出其中影响较大的因素作为重点关注对象,从而为实现优化工艺、改变泡孔尺寸、改善制品质量提供有价值的参考。

利用Taguchi法以高岭土为原料制备高硅NaY分子筛(英文)

采用Taguchi试验方法优化出了以高岭土为原料制备高硅NaY分子筛的最佳合成参数,考察了硅溶胶的加入量、反应体系的碱度、加水量以及晶化时间对NaY分子筛硅铝比和结晶度的影响。结果表明,高硅NaY分子筛的最佳合成条件是:反应体系各组分的物质的量比为7.5SiO2:1.0Al2O3:2.2Na2O:120H2O,晶化时间为16h。同时发现,对合成样品性能的影响最为显著的因素是硅溶胶的加入量和碱度。采用X射线衍射、N2静态容量吸附法和扫描电镜对利用最佳条件所合成样品的硅铝比、比表面积、孔分布以及表观形貌进行了表征。结果显示,以高岭土原料制备的NaY分子筛比参考样品拥有更高的硅铝比和更大的比表面积。

QFD-Taguchi based hybrid approach in die casting process optimization

The present research work emphasized on identifying and optimizing various significant process parameters of high pressure die casting by using QFD-Taguchi based hybrid approach in order to yield the optimum casting density of the A380alloy.Identification of critical process parameters,selection of appropriate orthogonal array,analysis of means and analysis of variance are employed to study the performance characteristic of the die casting process.The most critical process parameters identified and optimized by QFD-Taguchi based hybrid approach,such as the injection pressure,the molten metal temperature,the plunger velocity(first and second stage)and the die temperature were explored in the experimental work.The results show that injection pressure is the most significant factor among the selected parameters.The contribution of the injection pressure to the variation of mean casting density is around61.483%.Confidence interval(CI)has also been estimated as0.000718for95%consistency level to validate the predicted range of optimum casting density of aforesaid alloy.

注射成型工艺参数对注塑制品翘曲变形的影响研究

采用Taguchi实验设计技术设计了L9(34)实验矩阵进行实验,运用标准变量分析技术分析了模具温度、熔体温度、注射速率、保压压力等工艺参数对注塑制品翘曲变形的影响,预测最小翘曲变形并优化工艺参数。研究表明,所选择的工艺参数对X、Y、Z方向上的翘曲变形有不同程度的影响。通过优化工艺参数,可使所需方向上的翘曲变形最小,进而提高注塑制品的质量。