Control Method for Steel Strip Roughness in Two-stand Temper Mill Rolling

How to control surface roughness of steel strip in a narrow range for a long time has become an important question because surface roughness would significantly influence the appearance of the products. However, there are few effective solutions to solve the problem currently. In this paper, considering both asperities of work roll pressing in and squeezing the steel strip, two asperity contact models including squeezing model and pressing in model in a two-stand temper mill rolling are established by using finite element method（FEM）. The simulation investigates the influences of multiple process parameters, such as work roll surface roughness, roll radius and roll force on the surface roughness of steel strip. The simulation results indicate that work rolls surface roughness and roll force play important roles in the products; furthermore, the effect of roll force in the first stand is opposite to the second. According to the analysis, a control method for steel strip surface roughness in a narrow range for a long time is proposed, which applies higher work roll roughness in the first stand and lower roll roughness in the second to make the steel strip roughness in a required narrow range. In the later stage of the production, decreasing the roll force in the first stand and increasing the roll force in the second stand guarantee the steel strip roughness relatively stable in a long time. The following experimental measurements on the surface topography and roughness of the steel strips during the whole process are also conducted. The results validate the simulation conclusions and prove the effect of the control method. The application of the proposed method in the steel strip production shows excellent performance including long service life of work roll and high finished product rate.

Improvement on strip flatness of cold temper mills by modifying roll contour shape

A study on roll gap profile (strip profile) control was accomplished in a1700 mm single-stand temper mill. Some critical problems such as the deviation of work roll contourcaused by grinding and wear, the effectiveness of work roll bending were discussed. Using a finiteelement model, the effects of roll contours (ground and wear) on strip profile were investigated.The roll bending effect on strip thickness was also analyzed. It is pointed out that there are somespecial features of flatness control in the temper mill: during temper rolling, roll deformation isslight due to small rolling load, and the loaded roll gap profile mainly depends on work rollcontour, while the backup roll has a little effect on gap crown; the effect of bending force ongauge can not be ignored due to the coupling between flatness control and gauge control. A new rollcontour arrangement adaptable to the mill was presented and has been put into practical production.The application of the new set of rolls showed some good results: larger crown control range of workroll bender, higher rolling stability, better strip profile and flatness quality.

Harmonic Current′s Coupling Effect on the Main Motion of Temper Mill Set

The paper probes into a probable condition that causes temper mill chatter from aspect of electromechanical coupling of complex electromechanical system, and mainly studies the effect of temper mill electrical driving system harmonic current on the main motion of temper mill set. Aiming at the electrical driving system of CM04 temper mill, the effect of harmonic current is analyzed and evaluated according to different load. Combining the features of CM04 temper mill′s structure and its working state, the paper discusses in every detail how the harmonic current in main circuit, which can be regarded as a disturbance via feedback control circuit , influences main motion of temper mill set.

Development of Roller Ends Forced-Contact Model and Cambering Technology for UCM Temper Mill (II)——Development of cambering technology for UCM temper mill

Roller ends forced-contact and overmuch roll consumption are the widespread problems in temper rolling process of thin strip for two-stand UCM temper mill. Fully thinking the equipment and technology characteristics of UCM temper mill, we took the newly-built 1220 UCM temper mill of Baosteel as the research object in this paper. A model of roller ends forced-contact and a calculation model of flatness for UCM temper mill are established after a great deal of site tracing and theoretical researches. On this basis, an optimal mathematical model of roll shape which is suited for UCM temper mill is developed. Working roll curve is the combination of cosine curve and high order curve. The cosine subentry is used to control edge wave, the high order curve subentry is used to control roller ends forced-contact. Furthermore, the chamfering curve of middle roller end is optimized. Those are the innovations. Through the above-mentioned technology, pressure distribution between rollers caused by the shift of middle roll becomes more homogeneous, pressure peak disappeared, working life of roll is improved effectively as well. Relevant technologies have been used to the practice of 1220 UCM temper mill of Baosteel and have achieved good use effects, which is of further extending application value.

Development of Roller Ends Forced-Contact Model and Cambering Technology for UCM Temper Mill (I)——Development of Roller Ends Forced-Contact Model and the Computational Model of Flatness for UCM temper mill

Roller ends forced-contact and overmuch roll consumption are the widespread problems in temper rolling process of thin strip for two-stand UCM temper mill. Fully thinking the equipment and technology characteristics of UCM temper mill, we took the newly-built 1220 UCM temper mill of Baosteel as the research object in this paper. A model of roller ends forced-contact and a calculation model of flatness for UCM temper mill are established after a great deal of site tracing and theoretical researches. On this basis, an optimal mathematical model of roll shape which is suited for UCM temper mill is developed. Working roll curve is the combination of cosine curve and high order curve. The cosine subentry is used to control edge wave, the high order curve subentry is used to control roller ends forced-contact. Furthermore, the chamfering curve of middle roller end is optimized. Those are the innovations. Through the above-mentioned technology, pressure distribution between rollers caused by the shift of middle roll becomes more homogeneous, pressure peak disappeared, working life of roll is improved effectively as well. Relevant technologies have been used to the practice of 1220 UCM temper mill of Baosteel and have achieved good use effects, which is of further extending application value [1].

Temperate Stutzerimonas Phage Encoding Toxin-Antitoxin System Genes Represents a Novel Genus

Stutzerimonas have been extensively studied due to their remarkable metabolic and physiological diversity.However,research on its phages is currently limited.In this study,we isolated a novel double-stranded DNA(dsDNA)phage,vB_SstM-PG1,from the marine environment that infects Stutzerimonas stutzeri G1.Its dsDNA genome is 37204 bp long with a G/C content of 64.14%and encodes 54 open reading frames.The phage possesses a tail packaging structure that is different from known Stutzerimonas stutzeri phages and exhibits structural protein characteristics similar to those of temperate phages.In addition,two genes of toxin-antitoxin system,including YdaS_antitoxin and HEPN_SAV_6107,were found in the vB_SstM-PG1 genome and play important roles in regulating host growth and metabolism.With phylogenetic tree and comparative genomic analysis,it has been determined that vB_SstM-PG1 is not closely related to any phages previously identified in the GenBank database.Instead,it has a connection with enigmatic,uncultured viruses.Specifically,the vB_SstM-PG1 virus exhibits an average nucleotide identity of over 70%with six uncultivated viruses identified in the IMG/VR v4 database.This significant finding has resulted in the identification of a novel viral genus known as Metabovirus.

Instrumented oscillographic study on impact toughness of an axle steel DZ2 with different tempering temperatures

Compared with the conventional Charpy impact test method,the oscillographic impact test can help in the behavioral analysis of materials during the fracture process.In this study,the trade-off relationship between the strength and toughness of a DZ2 axle steel at various tempering temperatures and the cause of the improvement in impact toughness was evaluated.The tempering process dramatically influenced carbide precipitation behavior,which resulted in different aspect ratios of carbides.Impact toughness improved along with the rise in tempering temperature mainly due to the increase in energy required in impact crack propagation.The characteristics of the impact crack propagation process were studied through a comprehensive analysis of stress distribution,oscilloscopic impact statistics,fracture morphology,and carbide morphology.The poor impact toughness of low-tempering-temperature specimens was attributed to the increased number of stress concentration points caused by carbide morphology in the small plastic zone during the propagation process,which resulted in a mixed distribution of brittle and ductile fractures on the fracture surface.

Grouping tree species to estimate basal area increment in temperate multispecies forests in Durango,Mexico

Multispecies forests have received increased scientific attention,driven by the hypothesis that biodiversity improves ecological resilience.However,a greater species diversity presents challenges for forest management and research.Our study aims to develop basal area growth models for tree species cohorts.The analysis is based on a dataset of 423 permanent plots(2,500 m^(2))located in temperate forests in Durango,Mexico.First,we define tree species cohorts based on individual and neighborhood-based variables using a combination of principal component and cluster analyses.Then,we estimate the basal area increment of each cohort through the generalized additive model to describe the effect of tree size,competition,stand density and site quality.The principal component and cluster analyses assign a total of 37 tree species to eight cohorts that differed primarily with regard to the distribution of tree size and vertical position within the community.The generalized additive models provide satisfactory estimates of tree growth for the species cohorts,explaining between 19 and 53 percent of the total variation of basal area increment,and highlight the following results:i)most cohorts show a"rise-and-fall"effect of tree size on tree growth;ii)surprisingly,the competition index"basal area of larger trees"had showed a positive effect in four of the eight cohorts;iii)stand density had a negative effect on basal area increment,though the effect was minor in medium-and high-density stands,and iv)basal area growth was positively correlated with site quality except for an oak cohort.The developed species cohorts and growth models provide insight into their particular ecological features and growth patterns that may support the development of sustainable management strategies for temperate multispecies forests.

Modeling and identification of HAGC system of temper rolling mill

Including servo valve, hydraulic cylinder, mill and sensor and ignoring nonlinear factors, the linear dynamic model of hydraulic automatic gage control(HAGC) system of a temper rolling mill was theoretically derived. The order of the model is 4/4, and can be reduced to 2/2. Based on modulating functions method, utilizing numerical integration, we constructed the equivalent identification model of HAGC, and the least square estimation algorithm was established. The input and output data were acquired on line at temper rolling mill in Shangshai Baosteel Group Corporation, and the continuous time model of HAGC system was estimated with the proposed method. At different modulating window intervals, the estimated parameters changed remarkably. When the frequency bandwidth of modulating filter matches that of estimated system, the parameters can be estimated accurately. Finally, the dynamic model of the HAGC was obtained and validated based on the spectral analysis result.

Numerical Simulation of Stress Field in Physical Tempering Process of Flat Soda Lime Silica Glass

Based on the analysis of different theory for glass tempering process,the“structural theory”with stress relaxation and structural relaxation effects was selected to investigate the tempering of flat glass quantificationally.The geometrical model with small size and non-homogeneous mesh were considered to build the finite element models according to the characteristics of stress field.The tempering process of flat glass with12 mm thickness was calculated with the verified finite element model.The transient and permanent stress of the central area,edge and corner end of the flat glass are obtained and analyzed.From the calculation results of basic case,the transient tensile stress at the upper surface of the central area,the center point of edge,the edge of edge,the edge of corner were 14.30,18.94,40.76 and 34.75 MPa,respectively.The transient tensile stress at these points were dangerous to promote the glass to break during the tempering.In addition,the point at the diagonal line of symmetry plane in the thickness direction,which is 14 mm from corner,has the maximum permanent tensile stress about 70.01 MPa in the flat glass after tempering.Thus,it is indicated that the corner is the weakest region in the tempered glass.

Three-dimensional assessment of movement patterns of Sichuan snub-nosed monkeys affected by habitat structure in temperate forests

DEAR EDITOR,Movement patterns can reflect species-specific characteristics of individuals and animal groups at a given scale. Accurate three-dimensional(3D) assessment can quantify the relationship between movement patterns of an animal and its unique habitat. Here, we evaluated the effects of habitat structure on movement patterns of the golden snub-nosed monkey(Rhinopithecus roxellana). We used airborne light detection and ranging(LiDAR) to map the 3D structure of the temperate forest in the Qinling Mountains(Shaanxi, China).

Trees species’ dispersal mode and habitat heterogeneity shape negative density dependence in a temperate forest

Conspecific negative density dependence(CNDD)is a potentially important mechanism in maintaining species diversity.While previous evidence showed habitat heterogeneity and species’dispersal modes affect the strength of CNDD at early life stages of trees(e.g.,seedlings),it remains unclear how they affect the strength of CNDD at later life stages.We examined the degree of spatial aggregation between saplings and trees for species dispersed by wind and gravity in four topographic habitats within a 25-ha temperate forest dynamic plot in the Qinling Mountains of central China.We used the replicated spatial point pattern(RSPP)analysis and bivariate paircorrelation function(PCF)to detect the spatial distribution of saplings around trees at two scales,15 and 50 m,respectively.Although the signal was not apparent across the whole study region(or 25-ha),it is distinct on isolated areas with specific characteristics,suggesting that these characteristics could be important factors in CNDD.Further,we found that the gravity-dispersed tree species experienced CNDD across habitats,while for wind-dispersed species CNDD was found in gully,terrace and low-ridge habitats.Our study suggests that neglecting the habitat heterogeneity and dispersal mode can distort the signal of CNDD and community assembly in temperate forests.

Effect of nitrogen content on the microstructure and mechanical properties of titanium-bearing nonquenched and tempered steel after hot forging

The microstructure and mechanical properties of titanium(Ti)-bearing medium-carbon nonquenched and tempered steel with different nitrogen content before and after hot forging were investigated through smelting,forging,and laboratory tests.The results show that the grain size of nonquenched and tempered steel was gradually refined,and the ferrite content gradually increased with an increase in nitrogen content.The grain size of the material with low nitrogen content increased abnormally,and its impact properties significantly decreased after hot forging.The grain size of nonquenched and tempered steel with higher nitrogen content was slightly larger than that before forging,and the tensile and yield strength increased,but the impact toughness was not significantly reduced.The Ti-bearing nonquenched and tempered steel showed better strength and toughness after hot forging with the addition of 0.010%0.015%nitrogen.

Effect of low-temperature tempering on the mechanical properties of cold-rolled martensitic steel

Cold-rolled martensitic steel is an important type of advanced high-strength steel for automobile production.With martensite as its primary microstructure constituent, martensitic steel possesses exceptional high strength despite its low alloy content.As the strength of cold-rolled martensitic steel increases, the martensite and carbon content also increases, leading to a decrease in bending properties and toughness.In this paper, the effect of various tempering parameters on the bending property and impact toughness of a quenched cold-rolled martensitic steel sheet was studied.It is found that after quenching, the ductility and impact toughness of the experimental steel are improved using low-temperature heat treatment.The optimal tempering conditions for ductility and toughness are analyzed.

Effect of quenching and tempering processes on properties and microstructure of G115 steel

The novel martensitic heat-resistant steel G115 was designed for thick-section boiler components of ultra-supercritical(USC) power plants at 630-650 ℃.The impact of the quenching and tempering processes on the properties and microstructure of G115 steel was explored.The samples that were quenched and tempered twice had a higher tensile strength at room temperature and 650 ℃,and the impact energy was significantly improved.The strength and impact energy increased in proportion to the increase in the first quenching temperature.The microstructure differences between the single and double quenched and tempered samples were examined using metallographic microscopy and scanning electron microscopy.The grain size of the double quenched and tempered samples was finer than that of the single quenched and tempered samples, and the tempered martensite lath is more visible, as are the carbides and other precipitates, which are finer and more uniformly distributed.As the first quenching temperature increased, the grains became coarser but more uniform.

Tempered分数阶微分方程Nagumo型唯一解

本文重点讨论Tempered分数阶微分方程柯西问题Nagumo迭代近似值的唯一性和收敛性。首先把柯西问题转化成等价Volterra积分方程,证出解的唯一性。然后,运用迭代方法,我们将Nagumo型唯一性和迭代近似值序列扩展到Tempered分数阶微分方程。

CHANGES OF ATMOSPHERIC CO_2, PHOTOSYNTHESIS OF THE GRASS LAYER AND SOIL CO_2 EVOLUTION IN A TYPICAL TEMPERATE DECIDUOUS FOREST STAND IN THE MOUNTAINOUS AREAS OF BEIJING

Middle-sized chambers (40cmx40cmx20 cm) and an infrared gas analyzer (IRGA) were used for the measurement of net photosynthesis of the grass layer and soil CO2 evolution, in Quercus liaotungensis Koidz. forest, which is a typical temperate forest ecosystem in the mountainous areas of Beijing. Changes of CO2 concentrations in both the atmosphere (2m above canopy) and the forest canopy (2m below the top of the canopy) together with those of net photosynthesis and soil CO2 evolution were also examined, in order to find the characteristics of CO2 exchange between the different components of the temperate forest ecosystem and the atmosphere. Atmospheric CO2 averaged (323+10) and (330+1) mol mol-1 respectively in summer and autumn. During the 24-hour measurements, large differences as much as -46 and -61 mol mol-1 respectively in the atmosphere and forest were found. Net photosynthesis of the grass layer in summer was (2. 59 9+ 1.05) mol CO2 m-2 S-1, two times of that in autumn, (1.31+0.39) mol CO2 s-1 In summer, there was much more CO2 evolved from soil than in autumn, averaging (5.18+0.75) mol CO2 m-2 s-1 and (1.96 + 0.57) (mol CO2 m-2 s-1, respectively. A significant correlation was found between soil CO2 evolution and ground temperature, with F =-0.864 2+0.310 1X,r=0.7164, P<0.001 (n=117). Both the minimal atmospheric CO2 level and the maximum net photosynthesis occurred around 14:00; and an increase in atmospheric CO2 and of soil CO2 evolution during night times were also found to be remarkable.

Self tempering effect of near eutectic Al-Si casting with different wall thickness solidified and cooled in permanent die

In order to study the self tempering effect on the solidification of Al-Si alloy, a setup was designed to conduct experiments. The characters of β phases in different thicknesses of Al-Si samples were investigated. The results show that the size distributions of β phases obey the logarithmic normal distribution. The Brinell hardness tests were also carried out. The tested hardness results show that the hardness distribution of the casting cooled in water is evener than that cooled in air, and its averaged value is higher than that cooled in air.

Landscape patterns of overstory litterfall and related nutrient fluxes in a cool-temperate forest watershed in northern Hokkaido,Japan

Within a forested watershed at the Uryu Experimental Forest of Hokkaido University in northern Hokkaido, overstory litterfall and related nutrient fluxes were measured at different landscape zones over two years. The wetland zone covered with Picea glehnii pure stand. The riparian zone was deciduous broad-leaved stand dominated by Alnus hirsuta and Salix spp., while the mixture of deciduous broadleaf and evergreen conifer dominated by Betula platyphylla, Quercus crispula and Abies sachalinensis distributed on the upland zone. Annual litterfall averaged 1444, 5122, and 4123 kg.hm^-2·a^-1 in the wetland, riparian and upland zones, respectively. Litterfall production peaked in September-October, and foliage litter contributed the greatest amount （73.4%-87.6 %） of the annual total litterfall. Concentrations of nutrients analyzed in foliage litter of the dominant species showed a similar seasonal variation over the year except for N in P glehnii and A. hirsuta. The nutrient fluxes for all elements analyzed were greatest on riparian zone and lowest in wetland zone. Nutrient fluxes via litterfall followed the decreasing sequence： N （11-129 kg.hm-2.aq） 〉 Ca （9-69） 〉 K （5-20） 〉 Mg （3-15） 〉 P （0.4-4.7） for all stands. Significant differences were found in litterfall production and nutrient fluxes among the different landscape components. There existed significant differences in soil chemistry between the different landscape zones. The consistently low soil C：N ratios at the riparian zone might be due to the higher-quality litter inputs （largely N-fixing alder）.

宽厚板支承辊辊身硬度问题分析与预防

整理分析43支宽厚板支承辊差温热处理一次回火硬度的分布,合格数量仅占81%,经过补充回火后全部合格,但未彻底消除硬度异常现象。结合具体案例,分析产生硬度异常的原因,提出预防硬度异常的优化措施,降低回火成本,提升宽厚板支承辊整体硬度的均匀性。