Considering some characteristics of large-scale standing quench furnace, such as great heat inertia, evident time lag, strong coupling influence, hard to establish exact mathematical models of plant and etc, an artifi...Considering some characteristics of large-scale standing quench furnace, such as great heat inertia, evident time lag, strong coupling influence, hard to establish exact mathematical models of plant and etc, an artificial intelligent fuzzy control algorithm is put forward in this paper. Through adjusting the on-off ratio of electric heating elements, the temperature in furnace is controlled accurately. This paper describes structure and qualities of the large-scale standing quench furnace briefly, introduces constitution of control system, and expounds principle and implementation of intelligent control algorithm. The applied results prove that the intelligent control system can completely satisfy the technological requirements. Namely, it can realize fast increasing temperature with a little overshoot, exact holding temperature, and well-distributed temperature in quench furnace. It has raised the output and quality of aluminum material, and brought the outstanding economic and social benefits.展开更多
A new intelligent temperature control system for stove was introduced. It could accomplish A/D conversion, data processing, output displaying and alarming while the temperature exceeds the given threshold. The tempera...A new intelligent temperature control system for stove was introduced. It could accomplish A/D conversion, data processing, output displaying and alarming while the temperature exceeds the given threshold. The temperature adjusting devices were bi direction SCR and heating resistor. The hardware and software were discussed in the paper.展开更多
Due to the well condition and the un-expected imbalance movement of the pumping unit in use, the energy consumes a lot. The existing balancing equipment cannot adjust and monitor the pumping units in real time. Theref...Due to the well condition and the un-expected imbalance movement of the pumping unit in use, the energy consumes a lot. The existing balancing equipment cannot adjust and monitor the pumping units in real time. Therefore this paper introduces the new adaptive balancing equipment—fan-shaped adaptive balancing intelligent device, projects a design of such control system based on PLC, and determines the principle of the control system, the execution software and the design flow. Site commissioning effect on Daqing Oilfield shows this fan-shaped adaptive balancing intelligent device can effectively adjust and monitor the pumping unit in real time, the balance even adjusts from 0.787 to 0.901, and integrated energy saving rate is 14.2%. It is approved that this control device is professionally designed, with strong compatibility, and high reliability.展开更多
Because of its synthetic and complex characteristics, the combustion process of the shaft ore-roasting furnace is very difficult to control stably. A hybrid intelligent control approach is developed which consists of ...Because of its synthetic and complex characteristics, the combustion process of the shaft ore-roasting furnace is very difficult to control stably. A hybrid intelligent control approach is developed which consists of two systems： one is a cascade fuzzy control system with a temperature soft-sensor, and the other is a ratio control system for air flow with a compensation model for heating gas flow and air-fuel ratio. This approach combined intelligent control, soft-sensing and fault diagnosis with conventional control. It can adjust both the heating gas flow and the air-fuel ratio in real time. By this way, the difficulty of online measurement of the furnace temperature is solved, the fault ratios during combustion process is decreased, the steady control of the furnace temperature is achieved, and the gas consumption is reduced. The successful application in shaft furnaces of a mineral processing plant in China indicates its effectiveness.展开更多
基金Supported by The National Natural Science Foundation of China (No. 59835170).
文摘Considering some characteristics of large-scale standing quench furnace, such as great heat inertia, evident time lag, strong coupling influence, hard to establish exact mathematical models of plant and etc, an artificial intelligent fuzzy control algorithm is put forward in this paper. Through adjusting the on-off ratio of electric heating elements, the temperature in furnace is controlled accurately. This paper describes structure and qualities of the large-scale standing quench furnace briefly, introduces constitution of control system, and expounds principle and implementation of intelligent control algorithm. The applied results prove that the intelligent control system can completely satisfy the technological requirements. Namely, it can realize fast increasing temperature with a little overshoot, exact holding temperature, and well-distributed temperature in quench furnace. It has raised the output and quality of aluminum material, and brought the outstanding economic and social benefits.
文摘A new intelligent temperature control system for stove was introduced. It could accomplish A/D conversion, data processing, output displaying and alarming while the temperature exceeds the given threshold. The temperature adjusting devices were bi direction SCR and heating resistor. The hardware and software were discussed in the paper.
文摘Due to the well condition and the un-expected imbalance movement of the pumping unit in use, the energy consumes a lot. The existing balancing equipment cannot adjust and monitor the pumping units in real time. Therefore this paper introduces the new adaptive balancing equipment—fan-shaped adaptive balancing intelligent device, projects a design of such control system based on PLC, and determines the principle of the control system, the execution software and the design flow. Site commissioning effect on Daqing Oilfield shows this fan-shaped adaptive balancing intelligent device can effectively adjust and monitor the pumping unit in real time, the balance even adjusts from 0.787 to 0.901, and integrated energy saving rate is 14.2%. It is approved that this control device is professionally designed, with strong compatibility, and high reliability.
基金the National Key Basic Research and Development Program of China (No.2002CB312201)theScientific Research Foundation for the Doctor of Beijing University of Technology (No.52002017200701)the Funding Project for AcademicHuman Resources Development in Institutions of Higher Learning Under the Jurisdiction of Beijing Municipality (Innovative Research Team onthe Control Theory, Technology Research and Application)
文摘Because of its synthetic and complex characteristics, the combustion process of the shaft ore-roasting furnace is very difficult to control stably. A hybrid intelligent control approach is developed which consists of two systems： one is a cascade fuzzy control system with a temperature soft-sensor, and the other is a ratio control system for air flow with a compensation model for heating gas flow and air-fuel ratio. This approach combined intelligent control, soft-sensing and fault diagnosis with conventional control. It can adjust both the heating gas flow and the air-fuel ratio in real time. By this way, the difficulty of online measurement of the furnace temperature is solved, the fault ratios during combustion process is decreased, the steady control of the furnace temperature is achieved, and the gas consumption is reduced. The successful application in shaft furnaces of a mineral processing plant in China indicates its effectiveness.
