Simulation on an optimal combustion control strategy for 3-D temperature distributions in tangentially pc-fired utility boiler furnaces

The control of 3-D temperature distribution in a utility boiler furnace is essential for the safe, economic and clean operation of pc-fired furnace with multi-burner system. The development of the visualization of 3-D temperature distributions in pc-fired furnaces makes it possible for a new combustion control strategy directly with the furnace temperature as its goal to improve the control quality for the combustion processes. Studied in this paper is such a new strategy that the whole furnace is divided into several parts in the vertical direction, and the average temperature and its bias from the center in every cross section can be extracted from the visualization results of the 3-D temperature distributions. In the simulation stage, a computational fluid dynamics(CFD) code served to calculate the 3-D temperature distributions in a furnace, then a linear model was set up to relate the features of the temperature distributions with the input of the combustion processes, such as the flow rates of fuel and air fed into the furnaces through all the burners. The adaptive genetic algorithm was adopted to find the optimal combination of the whole input parameters which ensure to form an optimal 3-D temperature field in the furnace desired for the operation of boiler. Simulation results showed that the strategy could soon find the factors making the temperature distribution apart from the optimal state and give correct adjusting suggestions.

Effect of contact thermal resistance on temperature distributions of concrete-filled steel tubes in fire

To predicate the temperature distribution of concrete-filled steel tubes(CFSTs) being exposure to fire,a finite element analysis model was developed using a finite element package,ANSYS.A suggested value of contact thermal resistance was therefore proposed with the supporting of massive numbers of collected test data.Parametric analysis was conducted subsequently towards the cross-sectional temperature distribution of CFST columns in four-side fire,in which the exposure time,width of the cross section,steel ratio were taken into account with considering contact thermal resistance.It was found that contact thermal resistance has little effect on the overall temperature regulation with the exposure time,the width of cross-section or the change of steel ratio.However,great temperature dropping at the concrete adjacent to the contact interface,and gentle temperature increase at steel tube,exist if considering contact thermal resistance.The results of the study are expected to provide theoretical basis for the fire resistance behavior and design of the CFST columns being exposure to fire.

Temperature distributions in concrete box girders due to heat of concrete hydration

Based on heat transfer theory,a two-dimensional complex exponential function was used to compute heat of concrete hydration.A concrete box girder consisting of a single box with two cells used on Harbin Songpu Bridge was measured on site.The two coefficients in the complex exponential function were determined to best fit the field measured data.ABAQUS program was used to simulate the heat transfer and determine the temperature distribution in the concrete box girders during concrete setting.The calculated temperature distribution in the box girders were compared with the field measured data and good agreement was observed.The temperature distribution and gradient in the entire box section,webs and bottom slab were analyzed using the measured and calculated results during the course of concrete hydration.

Numerical investigation of water and temperature distributions in a proton exchange membrane electrolysis cell

A three-dimensional, non-isothermal, two-phase model for a PEM water electrolysis cell(PEMEC) is established in this study.An effective connection between two-phase transport and performance in the PEMECs is built through coupling the liquid water saturation and temperature in the charge conservation equation. The distributions of liquid water and temperature with different operating(voltage, temperature, inlet velocity) and physical(contact angle, and porosity of anode gas diffusion layer) parameters are examined and discussed in detail. The results show that the water and temperature distributions, which are affected by the operating and physical parameters, have a combined effect on the cell performance. The effects of various parameters on the PEMEC are of interaction and restricted mutually. As the voltage increases, the priority factor caused by the change of inlet water velocity changes from the liquid water saturation increase to the temperature drop in the anode catalyst layer. While the priority influence factor caused by the contact angle and porosity of anode gas diffusion layer is the liquid water saturation. Decreasing the contact angle or/and increasing the porosity can improve the PEMEC performance especially at the high voltage. The results can provide a better understanding of the effect of heat and mass transfer and the foundation for optimization design.

Numerical simulation of temperature and strength distributions of mold(core) on heating

By using Visual C++, a model with post processing was carried out to simulate the temperature and strength distributions of the mold(core). The results are shown in 256 color graphic mode. With this model, the temperature and strength distributions of the mold(core) both in case of heating process for core in the furnace and solidification process for a thin wall aluminum alloy casting in the mold(core) are numerically simulated. The results show that the temperature and strength distributions of the mold(core) were uneven because the thermal conductivity of the resin sand was much small. This study laid a basis for the optimum design of the mold(core) properties. [

Temperature field test and prediction using a GA-BP neural network for CRTS Ⅱ slab tracks

The CRTS Ⅱ slab track, which is connected in a longitudinal direction, is one of the main ballastless tracks in China, with approximately 7365 km of operational track. Temperature loading is a very vital factor leading to slab track damages such as warping and cracking. While existing research on temperature distribution rests on either site tests in special environments or theoretical analysis, the long-term temperature field characteristics are not clear. Therefore, a long-term temperature field test for the CRTS Ⅱ slab track on bridge-subgrade transition section was conducted to analyze the temperature field. A GA-BP(genetic algorithm optimized back propagation) neural network was trained on the test data to predict the temperature field. The vertical and lateral temperature distributions in four typical days were carried out. We found that the temperature along the track was distributed in a nonlinear manner. This was particularly distinct in the vertical direction for depths of less than 300 mm. The highest and lowest daily temperatures and the daily range of the temperature were analyzed. With the increasing depth, the daily highest temperatures and range of the temperature were smaller, the daily lowest temperatures were higher, and the time corresponding to this peak value appeared later in the day. Both the highest and lowest daily temperature could be predicted using the GA-BP neural network, though the accuracy in predicting the highest temperature was higher than that in predicting the lowest temperature.

Numerical Analysis on Temperature Distribution in a Single Cell of PEFC Operated at Higher Temperature by1D Heat Transfer Model and 3D Multi-Physics Simulation Model

This study is to understand the impact of operating conditions, especially initial operation temperature (Tini) which is set in a high temperature range, on the temperature profile of the interface between the polymer electrolyte membrane (PEM) and the catalyst layer at the cathode (i.e., the reaction surface) in a single cell of polymer electrolyte fuel cell (PEFC). A 1D multi-plate heat transfer model based on the temperature data of the separator measured using the thermograph in a power generation experiment was developed to evaluate the reaction surface temperature (Treact). In addition, to validate the proposed heat transfer model, Treact obtained from the model was compared with that from the 3D numerical simulation using CFD software COMSOL Multiphysics which solves the continuity equation, Brinkman equation, Maxwell-Stefan equation, Butler-Volmer equation as well as heat transfer equation. As a result, the temperature gap between the results obtained by 1D heat transfer model and those obtained by 3D numerical simulation is below approximately 0.5 K. The simulation results show the change in the molar concentration of O2 and H2O from the inlet to the outlet is more even with the increase in Tini due to the lower performance of O2 reduction reaction. The change in the current density from the inlet to the outlet is more even with the increase in Tini and the value of current density is smaller with the increase in Tini due to the increase in ohmic over-potential and concentration over-potential. It is revealed that the change in Treact from the inlet to the outlet is more even with the increase in Tini irrespective of heat transfer model. This is because the generated heat from the power generation is lower with the increase in Tini due to the lower performance of O2 reduction reaction.

Thermal integrity profiling of cast-in-situ piles in sand using fiber-optic distributed temperature sensing

Defects in cast-in-situ piles have an adverse impact on load transfer at the pile‒soil interface and pile bearing capacity. In recent years, thermal integrity profiling (TIP) has been developed to measure temperature profiles of cast-in-situ piles, enabling the detection of structural defects or anomalies at the early stage of construction. However, using this integrity testing method to evaluate potential defects in cast-in-situ piles requires a comprehensive understanding of the mechanism of hydration heat transfer from piles to surrounding soils. In this study, small-scale model tests were conducted in laboratory to investigate the performance of TIP in detecting pile integrity. Fiber-optic distributed temperature sensing (DTS) technology was used to monitor detailed temperature variations along model piles in sand. Additionally, sensors were installed in sand to measure water content and matric suction. An interpretation method against available DTS-based thermal profiles was proposed to reveal the potential defective regions. It shows that the temperature difference between normal and defective piles is more obvious in wet sand. In addition, there is a critical zone of water migration in sand due to the water absorption behavior of cement and temperature transfer-induced water migration in the early-age concrete setting. These findings could provide important insight into the improvement of the TIP testing method for field applications.

Correlation Analysis of Wind Turbine Temperature Rise and Exergy Efficiency Based on Field-Path Coupling

To solve the problems of large losses and low productivity of permanent magnet synchronous generators used in wind power systems,the field-circuit coupling method is used to accurately solve the electromagnetic field and temperature field of the generator.The loss distribution of the motor is accurately obtained by considering the influence of external circuit characteristics on its internal physical field.By mapping the losses to the corresponding part of the three-dimensional finite element model of the motor,the temperature field is solved,and the global temperature distribution of the generator,considering the influence of end windings,is obtained.By changing the air gap length,permanent magnet thickness,and winding conductivity,the relationship between the loss,temperature rise,and exergy efficiency can be obtained.By optimizing the air gap length,permanent magnet thickness,and winding conductivity,the best configuration and material properties can improve the efficiency of the motor by up to 4%.

On the Thermal Distribution in Oncological Hyperthermia Treatments

The temperature is one of the principal controlling parameters of oncological hyperthermia. However, local heating forms a complicated thermal distribution in space and has developed over time, too. The decisional factors are the heterogeneity of the targeted volume, the electrolyte perfusions controlled by thermal homeostasis, and the spreading of the heat energy with time. A further complication is that the energy absorption sharply changes by depth, so the spatiotemporal development of the temperature distribution requires specialized methods to control. Most of the temperature imaging facilities (thermography, radiometry, electric impedance tomography, etc.) are less precise than the medical practice needs. In contrast, precise point sensing (like thermocouples, thermistors, and fluoroptical methods) is invasive and measures only a discrete point in the robustly changing thermal map. The two most precise thermal imaging methods, computer tomography, and magnetic resonance are expensive and have numerous technical complications. Our objective is to show the complexity of the temperature distribution inside the human body, and offer a relatively simple and cheap method to visualize its spatiotemporal development. A novel emerging technology, the application of ultrasound microbubble contrast agents is a promising method for solving complicated tasks of thermal distribution deep inside the living body. Noteworthy, the temperature distribution does not determine the full hyperthermia process, nonthermal effects make considerable impact, too. Additionally to the difficulties to measure the thermal heterogeneity during hyperthermia in oncology, numerous nonthermal processes, molecular and structural changes are triggered by the incoming electromagnetic energy, which presently has no spatiotemporal visualization technique. Microbubble imaging has a suitable spatiotemporal thermal resolution, and also it is sensitive to nonthermal effects. Its application for characterization of the modulated electrohyperthermia (mEHT) may open a new theranostic facility, using the synergy of the thermal and nonthermal effects of the radiofrequency delivered energy. This complex approach gives facility to follow the mEHT processes, and the proposed microbubble ultrasound imaging has a particularly promising advantage sensing and acting also nonthermally, having potential to characterize the thermally conditioned nonthermal electromagnetic effects in oncologic hyperthermia. The mEHT combined with microbubble ultrasound images could be a robust theranostic method against cancer.

Study of Temperature Distribution Along an Artificially Polluted Insulator String

Insulator becomes wet partially or completely, and the pollution layer on itbecomes conductive, when collecting pollutants for an extended period during dew, light rain, mist,fog or snow melting. Heavy rain is a complicated factor that it may wash away the pollution layerwithout initiating other stages of breakdown or it may bridge the gaps between sheds to promoteflashover. The insulator with a conducting pollution layer being energized, can cause a surfaceleakage current to flow (also temperature-rise). As the surface conductivity is non-uniform, theconducting pollution layer becomes broken by dry bands (at spots of high current density),interrupting the flow of leakage current. Voltage across insulator gets concentrated across drybands, and causes high electric stress and breakdown (dry band arcing). If the resistance of theinsulator surface is sufficiently low, the dry band arcs can be propagated to bridge the terminalscausing flashover. The present paper concerns the evaluation of the temperature distribution alongthe surface of an energized artificially polluted insulator string.

Multivariable temperature measurement and control system of large-scaled vertical quench furnace based on temperature field

A temperature control system of 31m vertical forced air-circulation quench furnace is proposed, which is a kind of equipment critical for thermal treatment of aluminum alloy components that are widely used in aerospace industry. For the effective operation of the furnace, it is essential to analyze the radial temperature distribution of the furnace. A set of thermodynamic balance equations modeling is established firsdy. By utilizing the numerical analysis result to modify the temperature measurements, the control accuracy and precision of the temperature are truly guaranteed. Furthermore, the multivariable decoupling self-learning PID control algorithm based on the characteristics of strong coupling between the multi-zones in the large-scaled furnace is implemented to ensure the true homogeneity of the axial temperature distribution. Finally, the redundant structure composed of industrial control computers and touch panels leads to great improvement of system reliability.

Temperature distribution study during the friction stir welding process of Al2024-T3 aluminum alloy

Heat flux characteristics are critical to good quality welding obtained in the important engineering alloy A12024- T3 by the friction stir welding （FSW） process. In the present study, thermocouples in three different configurations were amxed on the welding samples to measure the temperatures： in the first configuration, four thermocouples were placed at equivalent positions along one side of the welding direction; the second configuration involved two equivalent thermocouple locations on either side of the welding path; while the third configuration had all the thermocouples on one side of the layout but with unequal gaps from the welding line. A three-dimensional, non-linear ANSYS computational model, based on an approach applied to A12024-T3 for the first time, was used to simulate the welding temperature profiles obtained experimentally. The experimental thermal profiles on the whole were found to be in agreement with those calculated by the ANSYS model. The broad agreement between the two kinds of profiles validates the basis for derivation of the simulation model and provides an approach for the FSW simulation in A12024-T3 and is potentially more useful than models derived previously.

Microstructure and Temperature Distribution in ZnAl_2O_4 Sintered Body by Pulse Electric Current

Microstructure of reaction sintering of ZnAl2O4 at 1500℃ by hot-pressing(HP) and pulse electric current was investigated. The results indicated that the existed cracks in sintered body were caused by structure mismatch. It is the evidence that periodical temperature field existed during pulse electric current sintering of nonconductive materials. The distance between high temperature areas was related to die diameter.

Temperature Distribution and Scuffing of Tapered Roller Bearing

In the field of aerospace, high-speed trains and automobile, etc, analysis of temperature filed and scuffing failure of tapered roller bearings are more important than ever, and the scuffing failure of elements of such rolling bearings under heavy load and high speed still cannot be effectively predicted yet. A simplified model of tapered roller bearings consisted of one inner raceway, one outer raceway and a tapered roller was established, in which the interaction of several heat sources is ignored. The contact mechanics model, temperature model and model of scuffing failure are synthesized, and the corresponding computer programs are developed to analyze the effects of bearings parameters, different material and operational conditions on thermal performance of bearings, and temperature distribution and the possibility of surface scuffing are obtained. The results show that load, speed, thermal conductivity and tapered roller materials influence temperature rise and scuffing failure of bearings. Ceramic material of tapered roller results in the decrease of scuffing possibility of bearings to a high extent than the conventional rolling bearing steel. Compared with bulk temperature, flash temperature on the surfaces of bearing elements has a little influence on maximum temperature rise of bearing elements. For the rolling bearings operated under high speed and heavy load, this paper proposes a method which can accurately calculate the possibility of scuffing failure of rolling bearings.

Large-scale laboratory study on the evolution lawof temperature fields in the context of underground coal gasification

This article presents the evolution law of temperature fields in a large-scale laboratory Underground Coal Gasification reactions using Ulanqab lignite under actual conditions.The results show that in the cultivation stage of oxidation zone,the main direction of the temperature field expansion is consistent with the crack direction of the coal seam.In the gasification stabilization stage,the main direction of the temperature field expansion is along the channel.The temperature of the coal seam and the overlying rock mass at its interface with the furnace directly above the gasification channel is equivalent to that of the coal seam temperature,and this temperature is much greater than the temperatures observed near both side walls of the gasification channel at the interface.However,temperatures perpendicular to the axis of the gasification channel are similar at a vertical distance of 40 cm away from the interface.The temperature distributions indicate that the transmission of heat through the overlying rock mass is more rapid in the vertical direction than in the horizontal direction.Moreover,some degree of thermal dispersion is observed in the vertical direction near the outlet.The thermal dispersion coefficient is 0.72 and dispersion angle γ is 78.7°.

Numerical Simulation of Coupled Molten Steel Flow and Temperature Fields in Compact Strip Production Casting

Based on the casting manufacture practice of steel slabs by CSP technology, the flow and the temperature fields of the funnel mould and the secondary cooling segment were simulated using the commercial code, CFX4. Compared with other physical investigations, the correlative data of the present simulation results are in good agreement with them. Therefore, a more comprehensive survey for metallurgy characteristic of the flow and the temperature fields in CSP continuous casting process can be achieved.

Reconstruction model for temperature and concentration profiles of soot and metal-oxide nanoparticles in a nanofluid fuel flame by using a CCD camera

This paper presents a numerical study on the simultaneous reconstruction of temperature and volume fraction fields of soot and metal-oxide nanoparticles in an axisymmetric nanofluid fuel sooting flame based on the radiative energy images captured by a charge-coupled device（CCD） camera. The least squares QR decomposition method was introduced to deal with the reconstruction inverse problem. The effects of ray numbers and measurement errors on the reconstruction accuracy were investigated. It was found that the reconstruction accuracies for volume fraction fields of soot and metaloxide nanoparticles were easily affected by the measurement errors for radiation intensity, whereas only the metal-oxide volume fraction field reconstruction was more sensitive to the measurement error for the volume fraction ratio of metaloxide nanoparticles to soot. The results show that the temperature, soot volume fraction, and metal-oxide nanoparticles volume fraction fields can be simultaneously and accurately retrieved for exact and noisy data using a single CCD camera.

Flow Pattern and Temperature Distribution in HMCZ Silicon Melt

The axial and radial convective flow,temperature fluctuation and distribution in the HMCZ silicon melt are studied tentatively.The experimental results show that the axial and radial convective speeds,the tempera- ture variation and the radial temperature gradient,parallel to magnetic field and near melt surface,all decrease,but the axisymmetry of temperature distribution no longer exists when the magnetic field is applied.

Temperature Distribution and Heat Flux on the EAST Divertor Targets in H-Mode

An infrared camera （IR） has been put into operation in the Experimental Advanced Superconducting Tokamak （EAST）, which is used to measure the temperature distribution on the surface of lower divertor target plates. With a finite difference method, the heat flux onto the divertor target plates is calculated from the surface temperature profile. The high confinement mode （H-mode） with type-III edge localized modes （ELMs） has been obtained with about 1 MW lower-hybrid wave power on the EAST in the autumn experiment in 2010. The analyzed H-mode discharges were lower single null X-point diverted discharges with a density range of 〈 ne 〉 （1 - 4） × 10^19 m-3. The surface temperature of the inner target plate increases with heating power. The peak temperature on the surface of target plates is lower than 200 ~C with about 2.4 MW heating power. Comparison among the heat flux profiles occurring in different phases in the same discharge has been performed. It indicates that the heat flux profile obviously changes from the ohmic phase to the H-mode phase, and the full width at half maximum （FWHM） of the heat flux profile is the narrowest during the ELM-free H-phase. On the outer target plate, the peak heat flux exceeds 2 MW/m2 during the ELMy H-mode phase, whereas it is only about 0.8 MW/m2 during the ELM-free phase in the same discharge.