Product quality and operation cost control obtain increasing emphases in modern chemical system engineering. To improve the fault detection power of the partial least square (PLS) method for quality control, a new QRP...Product quality and operation cost control obtain increasing emphases in modern chemical system engineering. To improve the fault detection power of the partial least square (PLS) method for quality control, a new QRPV statistic is proposed in terms of the VP (variable importance in projection) indices of monitored process variables, which is significantly advanced over and different from the conventional Q statistic. QRPV is calculated only by the residuals of the remarkable process variables (RPVs). Therefore, it is the dominant relation between quality and RPV not all process variables (as in the case of the conventional PLS) that is monitored by this new VP-PLS (VPLS) method. The combination of QRPV and T2 statistics is applied to the quality and cost control of the Tennessee Eastman (TE) process, and weak faults can be detected as quickly as possible. Consequently, the product quality of TE process is guaranteed and operation costs are reduced.展开更多
Fault diagnosis and monitoring are very important for complex chemical process. There are numerous methods that have been studied in this field, in which the effective visualization method is still challenging. In ord...Fault diagnosis and monitoring are very important for complex chemical process. There are numerous methods that have been studied in this field, in which the effective visualization method is still challenging. In order to get a better visualization effect, a novel fault diagnosis method which combines self-organizing map (SOM) with Fisher discriminant analysis (FDA) is proposed. FDA can reduce the dimension of the data in terms of maximizing the separability of the classes. After feature extraction by FDA, SOM can distinguish the different states on the output map clearly and it can also be employed to monitor abnormal states. Tennessee Eastman (TE) process is employed to illustrate the fault diagnosis and monitoring performance of the proposed method. The result shows that the SOM integrated with FDA method is efficient and capable for real-time monitoring and fault diagnosis in complex chemical process.展开更多
The kernel principal component analysis （KPCA） method employs the first several kernel principal components （KPCs）, which indicate the most variance information of normal observations for process monitoring, but m...The kernel principal component analysis （KPCA） method employs the first several kernel principal components （KPCs）, which indicate the most variance information of normal observations for process monitoring, but may not reflect the fault information. In this study, sensitive kernel principal component analysis （SKPCA） is proposed to improve process monitoring performance, i.e., to deal with the discordance of T2 statistic and squared prediction error SVE statistic and reduce missed detection rates. T2 statistic can be used to measure the variation di rectly along each KPC and analyze the detection performance as well as capture the most useful information in a process. With the calculation of the change rate of T2 statistic along each KPC, SKPCA selects the sensitive kernel principal components for process monitoring. A simulated simple system and Tennessee Eastman process are employed to demonstrate the efficiency of SKPCA on online monitoring. The results indicate that the monitoring performance is improved significantly.展开更多
In chemical processes, fault diagnosis is relatively difficult due to the incomplete prior-knowledge and unpredictable production changes. To solve the problem, a case-based extension fault diagnosis (CEFD) method is ...In chemical processes, fault diagnosis is relatively difficult due to the incomplete prior-knowledge and unpredictable production changes. To solve the problem, a case-based extension fault diagnosis (CEFD) method is proposed combining with extension theory, in which the basic-element model is used for the unified and deep fault description, the distance concept is applied to quantify the correlation degree between the new fault and the original fault cases, and the extension transformation is used to expand and obtain the solution of unknown faults. With the application in Tennessee Eastman process, the result indicates that CEFD method has a flexible fault representation, objective fault retrieve performance and good ability for fault study, providing a new way for diagnosing production faults accurately.展开更多
For accelerating the supervised learning by the SpikeProp algorithm with the temporal coding paradigm in spiking neural networks (SNNs), three learning rate adaptation methods (heuristic rule, delta-delta rule, and de...For accelerating the supervised learning by the SpikeProp algorithm with the temporal coding paradigm in spiking neural networks (SNNs), three learning rate adaptation methods (heuristic rule, delta-delta rule, and delta-bar-delta rule), which are used to speed up training in artificial neural networks, are used to develop the training algorithms for feedforward SNN. The performance of these algorithms is investigated by four experiments: classical XOR (exclusive or) problem, Iris dataset, fault diagnosis in the Tennessee Eastman process, and Poisson trains of discrete spikes. The results demonstrate that all the three learning rate adaptation methods are able to speed up convergence of SNN compared with the original SpikeProp algorithm. Furthermore, if the adaptive learning rate is used in combination with the momentum term, the two modifications will balance each other in a beneficial way to accomplish rapid and steady convergence. In the three learning rate adaptation methods, delta-bar-delta rule performs the best. The delta-bar-delta method with momentum has the fastest convergence rate, the greatest stability of training process, and the maximum accuracy of network learning. The proposed algorithms in this paper are simple and efficient, and consequently valuable for practical applications of SNN.展开更多
Alarm flood is one of the main problems in the alarm systems of industrial process. Alarm root-cause analysis and alarm prioritization are good for alarm flood reduction. This paper proposes a systematic rationalizati...Alarm flood is one of the main problems in the alarm systems of industrial process. Alarm root-cause analysis and alarm prioritization are good for alarm flood reduction. This paper proposes a systematic rationalization method for multivariate correlated alarms to realize the root cause analysis and alarm prioritization. An information fusion based interpretive structural model is constructed according to the data-driven partial correlation coefficient calculation and process knowledge modification. This hierarchical multi-layer model is helpful in abnormality propagation path identification and root-cause analysis. Revised Likert scale method is adopted to determine the alarm priority and reduce the blindness of alarm handling. As a case study, the Tennessee Eastman process is utilized to show the effectiveness and validity of proposed approach. Alarm system performance comparison shows that our rationalization methodology can reduce the alarm flood to some extent and improve the performance.展开更多
文摘Product quality and operation cost control obtain increasing emphases in modern chemical system engineering. To improve the fault detection power of the partial least square (PLS) method for quality control, a new QRPV statistic is proposed in terms of the VP (variable importance in projection) indices of monitored process variables, which is significantly advanced over and different from the conventional Q statistic. QRPV is calculated only by the residuals of the remarkable process variables (RPVs). Therefore, it is the dominant relation between quality and RPV not all process variables (as in the case of the conventional PLS) that is monitored by this new VP-PLS (VPLS) method. The combination of QRPV and T2 statistics is applied to the quality and cost control of the Tennessee Eastman (TE) process, and weak faults can be detected as quickly as possible. Consequently, the product quality of TE process is guaranteed and operation costs are reduced.
基金Supported by the National Basic Research Program of China （2013CB733600）, the National Natural Science Foundation of China （21176073）, the Doctoral Fund of Ministry of Education of China （20090074110005）, the Program for New Century Excellent Talents in University （NCET-09-0346）, Shu Guang Project （09SG29） and the Fundamental Research Funds for the Central Universities.
文摘Fault diagnosis and monitoring are very important for complex chemical process. There are numerous methods that have been studied in this field, in which the effective visualization method is still challenging. In order to get a better visualization effect, a novel fault diagnosis method which combines self-organizing map (SOM) with Fisher discriminant analysis (FDA) is proposed. FDA can reduce the dimension of the data in terms of maximizing the separability of the classes. After feature extraction by FDA, SOM can distinguish the different states on the output map clearly and it can also be employed to monitor abnormal states. Tennessee Eastman (TE) process is employed to illustrate the fault diagnosis and monitoring performance of the proposed method. The result shows that the SOM integrated with FDA method is efficient and capable for real-time monitoring and fault diagnosis in complex chemical process.
基金Supported by the 973 project of China （2013CB733600）, the National Natural Science Foundation （21176073）, the Doctoral Fund of Ministry of Education （20090074110005）, the New Century Excellent Talents in University （NCET-09-0346）, ＂Shu Guang＂ project （09SG29） and the Fundamental Research Funds for the Central Universities.
文摘The kernel principal component analysis （KPCA） method employs the first several kernel principal components （KPCs）, which indicate the most variance information of normal observations for process monitoring, but may not reflect the fault information. In this study, sensitive kernel principal component analysis （SKPCA） is proposed to improve process monitoring performance, i.e., to deal with the discordance of T2 statistic and squared prediction error SVE statistic and reduce missed detection rates. T2 statistic can be used to measure the variation di rectly along each KPC and analyze the detection performance as well as capture the most useful information in a process. With the calculation of the change rate of T2 statistic along each KPC, SKPCA selects the sensitive kernel principal components for process monitoring. A simulated simple system and Tennessee Eastman process are employed to demonstrate the efficiency of SKPCA on online monitoring. The results indicate that the monitoring performance is improved significantly.
基金Supported by the National Natural Science Foundation of China （61104131）.
文摘In chemical processes, fault diagnosis is relatively difficult due to the incomplete prior-knowledge and unpredictable production changes. To solve the problem, a case-based extension fault diagnosis (CEFD) method is proposed combining with extension theory, in which the basic-element model is used for the unified and deep fault description, the distance concept is applied to quantify the correlation degree between the new fault and the original fault cases, and the extension transformation is used to expand and obtain the solution of unknown faults. With the application in Tennessee Eastman process, the result indicates that CEFD method has a flexible fault representation, objective fault retrieve performance and good ability for fault study, providing a new way for diagnosing production faults accurately.
基金Supported by the National Natural Science Foundation of China (60904018, 61203040)the Natural Science Foundation of Fujian Province of China (2009J05147, 2011J01352)+1 种基金the Foundation for Distinguished Young Scholars of Higher Education of Fujian Province of China (JA10004)the Science Research Foundation of Huaqiao University (09BS617)
文摘For accelerating the supervised learning by the SpikeProp algorithm with the temporal coding paradigm in spiking neural networks (SNNs), three learning rate adaptation methods (heuristic rule, delta-delta rule, and delta-bar-delta rule), which are used to speed up training in artificial neural networks, are used to develop the training algorithms for feedforward SNN. The performance of these algorithms is investigated by four experiments: classical XOR (exclusive or) problem, Iris dataset, fault diagnosis in the Tennessee Eastman process, and Poisson trains of discrete spikes. The results demonstrate that all the three learning rate adaptation methods are able to speed up convergence of SNN compared with the original SpikeProp algorithm. Furthermore, if the adaptive learning rate is used in combination with the momentum term, the two modifications will balance each other in a beneficial way to accomplish rapid and steady convergence. In the three learning rate adaptation methods, delta-bar-delta rule performs the best. The delta-bar-delta method with momentum has the fastest convergence rate, the greatest stability of training process, and the maximum accuracy of network learning. The proposed algorithms in this paper are simple and efficient, and consequently valuable for practical applications of SNN.
基金Supported by the National Natural Science Foundation of China(61473026,61104131)the Fundamental Research Funds for the Central Universities(JD1413)
文摘Alarm flood is one of the main problems in the alarm systems of industrial process. Alarm root-cause analysis and alarm prioritization are good for alarm flood reduction. This paper proposes a systematic rationalization method for multivariate correlated alarms to realize the root cause analysis and alarm prioritization. An information fusion based interpretive structural model is constructed according to the data-driven partial correlation coefficient calculation and process knowledge modification. This hierarchical multi-layer model is helpful in abnormality propagation path identification and root-cause analysis. Revised Likert scale method is adopted to determine the alarm priority and reduce the blindness of alarm handling. As a case study, the Tennessee Eastman process is utilized to show the effectiveness and validity of proposed approach. Alarm system performance comparison shows that our rationalization methodology can reduce the alarm flood to some extent and improve the performance.
