Transverse cracks occur usually in repair welding for thick plate of high strength steel. It needs multiple times of repair welding. The quality of production and deliver deadline will be influenced. Therefore, it is ...Transverse cracks occur usually in repair welding for thick plate of high strength steel. It needs multiple times of repair welding. The quality of production and deliver deadline will be influenced. Therefore, it is very significant to investigate the cause and control of transverse crack in repair welding. In this paper, both ends restraint crack experiment is developed to produce delay transverse crack for high strength steel. Metallographic results show that four types of cracks are found in repair welding metal zone and heat affected zone. Large chevron transverse cracks are found in repair welding zone. Lots of micro transverse cracks are found in inter-layer repair welding metal zone, root HAZ and two ends of repair welding individually. The distribution character and formation mechanism of the transverse crack are further analyzed through hardness testing and residual stress measurement.展开更多
In this paper,a brief introduction on clad-rolling heavy steel plates of 90 mm and 140 mm thick is presented.The steel plates were hot rolled by 265mm slabs that are cladded by double 135mm continuous casting slabs of...In this paper,a brief introduction on clad-rolling heavy steel plates of 90 mm and 140 mm thick is presented.The steel plates were hot rolled by 265mm slabs that are cladded by double 135mm continuous casting slabs of Q235 steel.After hot rolling,interface of the cladding slabs completely disappeared, revealing uniform grains similar to the rest of the materials.Ultrasonic tests were carried out on both steel plates,demonstrating excellent results.Through thickness tensile tests were also implemented on both steel plates,resulting in perfect mechanical properties complying with specific standards.The result proves that a minimum reduction rate of 1.89 is available in producing 140 mm thick steel plate with excellent through thickness properties.展开更多
The bonding of solid steel plate to liquid aluminum was studied using rapidsolidification. The surface of solid steel plate was defatted, descaled, immersed (in K_2ZrF_6 fluxaqueous solution) and stoved. In order to d...The bonding of solid steel plate to liquid aluminum was studied using rapidsolidification. The surface of solid steel plate was defatted, descaled, immersed (in K_2ZrF_6 fluxaqueous solution) and stoved. In order to determine the thickness of Fe-Al compound layer at theinterface of steel-aluminum solid to liquid bonding under rapid solidification, the interface ofbonding plate was investigated by SEM (Scanning Electron Microscope) experiment. The relationshipbetween bonding parameters (such as preheat temperature of steel plate, temperature of aluminumliquid and bonding time) and thickness of Fe-Al compound layer at the interface was established byartificial neural networks (ANN) perfectly. The maximum of relative error between the output and thedesired output of the ANN is only 5.4%. From the bonding parameters for the largest interfacialshear strength of bonding plate (226℃ for preheat temperature of steel plate, 723℃ for temperatureof aluminum liquid and 15.8 s for bonding time), the reasonable thickness of Fe-Al compound layer10.8 μm was got.展开更多
Ultra low carbon steels by the thermal mechanical control process（TMCP） with less Ni,Cr,and Mo contents have been developed for 550 MPa grade heavy gauge ship hulls and offshore structures.The relationships among mi...Ultra low carbon steels by the thermal mechanical control process（TMCP） with less Ni,Cr,and Mo contents have been developed for 550 MPa grade heavy gauge ship hulls and offshore structures.The relationships among microstructures,process,and properties of the studied steel have been investigated.A series of accurate control technologies have been developed for this kind of steel.Cu microalloying and TMCP＋relaxation precipitation control（RPC）＋accelerated cooling process were employed to optimize the mechanical properties and ensure the homogeneity of the 80-mm thick plate.The microstructures of thin plates slightly changed from surface to center,but the micro-structures of the heavy gauge plate（80 mm） changed notably.Adopting the simple composition,it can meet the requirement of thin plates by adopting a few microalloys.As for thick plates（80 mm）,a little higher Cu and Ni contents should be adopted.These steels can meet the needs without tempering.By these ways,the properties of the steels can be optimized,and the cost can be decreased notably.展开更多
基金Tbis research is supported by National Science Foundation （No. 51105252） and by Harbin Creative Talent Tec, hnology Foundation （No. 2010RFQXGO05） and by Heilongjiang Province Education Foundation （No. 20100503066）.
文摘Transverse cracks occur usually in repair welding for thick plate of high strength steel. It needs multiple times of repair welding. The quality of production and deliver deadline will be influenced. Therefore, it is very significant to investigate the cause and control of transverse crack in repair welding. In this paper, both ends restraint crack experiment is developed to produce delay transverse crack for high strength steel. Metallographic results show that four types of cracks are found in repair welding metal zone and heat affected zone. Large chevron transverse cracks are found in repair welding zone. Lots of micro transverse cracks are found in inter-layer repair welding metal zone, root HAZ and two ends of repair welding individually. The distribution character and formation mechanism of the transverse crack are further analyzed through hardness testing and residual stress measurement.
文摘In this paper,a brief introduction on clad-rolling heavy steel plates of 90 mm and 140 mm thick is presented.The steel plates were hot rolled by 265mm slabs that are cladded by double 135mm continuous casting slabs of Q235 steel.After hot rolling,interface of the cladding slabs completely disappeared, revealing uniform grains similar to the rest of the materials.Ultrasonic tests were carried out on both steel plates,demonstrating excellent results.Through thickness tensile tests were also implemented on both steel plates,resulting in perfect mechanical properties complying with specific standards.The result proves that a minimum reduction rate of 1.89 is available in producing 140 mm thick steel plate with excellent through thickness properties.
基金This project is financially supported by National Natural Science Foundation of China (No.50274047) and Advanced Technical Committee of China(No. 715-009-060)
文摘The bonding of solid steel plate to liquid aluminum was studied using rapidsolidification. The surface of solid steel plate was defatted, descaled, immersed (in K_2ZrF_6 fluxaqueous solution) and stoved. In order to determine the thickness of Fe-Al compound layer at theinterface of steel-aluminum solid to liquid bonding under rapid solidification, the interface ofbonding plate was investigated by SEM (Scanning Electron Microscope) experiment. The relationshipbetween bonding parameters (such as preheat temperature of steel plate, temperature of aluminumliquid and bonding time) and thickness of Fe-Al compound layer at the interface was established byartificial neural networks (ANN) perfectly. The maximum of relative error between the output and thedesired output of the ANN is only 5.4%. From the bonding parameters for the largest interfacialshear strength of bonding plate (226℃ for preheat temperature of steel plate, 723℃ for temperatureof aluminum liquid and 15.8 s for bonding time), the reasonable thickness of Fe-Al compound layer10.8 μm was got.
基金supported by the National High-Tech Research and Development Program of China(No.2006AA03Z057)
文摘Ultra low carbon steels by the thermal mechanical control process（TMCP） with less Ni,Cr,and Mo contents have been developed for 550 MPa grade heavy gauge ship hulls and offshore structures.The relationships among microstructures,process,and properties of the studied steel have been investigated.A series of accurate control technologies have been developed for this kind of steel.Cu microalloying and TMCP＋relaxation precipitation control（RPC）＋accelerated cooling process were employed to optimize the mechanical properties and ensure the homogeneity of the 80-mm thick plate.The microstructures of thin plates slightly changed from surface to center,but the micro-structures of the heavy gauge plate（80 mm） changed notably.Adopting the simple composition,it can meet the requirement of thin plates by adopting a few microalloys.As for thick plates（80 mm）,a little higher Cu and Ni contents should be adopted.These steels can meet the needs without tempering.By these ways,the properties of the steels can be optimized,and the cost can be decreased notably.
