Flow-Accelerated Corrosion in Pipe Wall Downstream of Orifice for Water and Air-Water Bubble Flows

An orifice is used widely as a flow meter or a contraction device in pipeline systems in hydro-power plants, thermal power plants, and chemical plants because of its simple construction, high reliability, and low cost. However, it is well known that flow-accelerated corrosion (FAC) occurs on the pipe wall downstream of the orifice. Some of the authors have examined FAC through experimental and numerical analyses and have reported that one of the major governing parameters of FAC for single-phase water flow is the pressure fluctuation p’ on the pipe wall, and also that pipe wall thinning rate TR can be estimated by p’. In addition, they have presented the effects of the ori-fice geometry on p’ or TR, and have described a method for suppressing p’ or TR. In the present study, FAC for a two-phase air-water bubble flow is examined and compared with the single-phase water flow experimentally. Further, it is shown that because p’ is also considered a governing parameter of FAC for a two-phase air-water bubble flow, TR can be estimated using p’. It is also indicated that, by using a downstream pipe with a smaller diameter than that of the upstream pipe, p’ or TR can be suppressed.

Hydraulic bulging process with axial feedings and strain field of U-shaped metal bellows

Based on the traditional hydraulic bulging process,an improved hydraulic bulging process with axial feeding in the bulging process was proposed.The finite element simulation and experiment of bellows formed by the traditional and improved hydraulic bulging processes were conducted.The grid strain measurement system analysis results of strain and wall thickness distribution of the metal bellows,obtained from simulation and experiment,show that the maximum thinning rates of the wall thickness under the traditional and improved processes were 15%and 10%,respectively.And the wall thickness distribution of the metal bellows formed with improved process was more uniform.The strain values from the root to crown of the waveform increased gradually.However,the strain values were smaller than those of traditional process due to the axial feeding of the improved process in bulging process.

Numerical simulation of thermodynamics coupling in hot forming process of elliptical head used in power station

To reduce the time of getting an ideal elliptical heat used in power station through repairing and testing a die repeatedly according to experience,finite element software Deform-3D was used to research the simulation of deformation-heat transfer coupling in hot forming process of elliptical head with the size of Φ1200 mm ×100 mm. The variations of stress,stain,temperature,thickness and strain rate in forming process were gotten,and the forming quality was evaluated from roundness,thinning rate and thermal contraction. The results show that the maximum thinning rate of the elliptical head is 7. 31% ,it is close to the orthographic place; and the inner diam- eter obtained from simulation is 1200. 6 - 1202. 977 mm,it is in the range of inner diameter tolerance required; all the data fit well with the practical dimension data of processing head.