Influence of forming process on three-dimensional morphology of TiB_2 particles in Al-Ti-B alloys

A series of Al-Ti-B master alloys were prepared by different preparation routes,and the TiB2 particles in the master alloys were extracted and analyzed.It is found that the forming process has significant influence on the three-dimensional morphology of TiB2 particles.Different preparation routes result in different reaction forms,which accounts for the morphology variation of TiB2 particles.When the Al-Ti-B master alloy is prepared using ＂halide salt＂ route,TiB2 particles exhibit hexagonal platelet morphology and are independent with each other.In addition,the reaction temperature almost does not have influence on the morphology of TiB2 particles.However,TiB2 particles exhibit different morphologies at different reaction temperatures when the master alloys are prepared with Al-3B and Ti sponge.When the master alloy is prepared at 850 ℃,a kind of TiB2 particle agglomeration forms with a size larger than 5 μm.The TiB2 particles change to layered stacking morphology even dendritic morphology with the reaction temperature reaching up to 1200 ℃.

Research progress in friction stir processing of magnesium alloys and their metal matrix surface composites: Evolution in the 21^(st )century

Rising concerns about climate change drive the demand for lightweight components.Magnesium(Mg)alloys are highly valued for their low weight,making them increasingly important in various industries.Researchers focusing on enhancing the characteristics of Mg alloys and developing their Metal Matrix Composites(MMCs)have gained significant attention worldwide over the past decade,driven by the global shift towards lightweight materials.Friction Stir Processing(FSP)has emerged as a promising technique to enhance the properties of Mg alloys and produce Mg-MMCs.Initially,FSP adapted to refine grain size from the micro to the nano level and accelerated the development of MMCs due to its solid-state nature and the synergistic effects of microstructure refinement and reinforcement,improving strength,hardness,ductility,wear resistance,corrosion resistance,and fatigue strength.However,producing defect-free and sound FSPed Mg and Mg-MMCs requires addressing several variables and their interdependencies,which opens up a broad range of practical applications.Despite existing reviews on individual FSP of Mg,its alloys,and MMCs,an attempt has been made to analyze the latest research on these three aspects collectively to enhance the understanding,application,and effectiveness of FSP for Mg and its derivatives.This review article discusses the literature,classifies the importance of Mg alloys,provides a historical background,and explores developments and potential applications of FSPed Mg alloys.It focuses on novel fabrication methods,reinforcement strategies,machine and tool design parameters,material characterization,and integration with other methods for enhanced properties.The influence of process parameters and the emergence of defects are examined,along with specific applications in mono and hybrid composites and their microstructure evolution.The study identifies promising reinforcement materials and highlights research gaps in FSP for Mg alloys and MMCs production.It concludes with significant recommendations for further exploration,reflecting ongoing advancements in this field.

Three-Dimensional Rigid-Plastic FEM Simulation of Bulk Forming Processes with New Contact and Remeshing Techniques

Some techniques such as die surface description, contact judgement algorithm and remeshing are proposed to improve the robustness of the numerical solution. Based on these techniques, a three-dimensional rigid-plastic FEM code has been developed. Isothermal forging process of a cylindrical housing has been simulated. The simulation results show that the given techniques and the FEM code are reasonable and feasible for three-dimensional bulk forming processes.

Simulation-Based Construction of Three-Dimensional Process Model for Punching Cartridge Cases

A method of constructing three-dimensional process model for the punching cartridge cases is presented based on DEFORM simulation analysis. Using DEFORM software,the finite element simulation models for the punching and forming process of cartridge cases are established,and the corresponding simulation result model of each intermediate procedure is obtained by continuously performing the forming process simulation. The simulation model cannot annotate size and process information due to poor interface between DEFORM software and CAD software. Thus,a 3D annotation module is developed with secondary development technology of UG NX software. Consequently,the final process model with dimension and process information is obtained. Then,with the current 3D process management system,the 3D punching and forming process design of cartridge cases can be completed further. An example is also provided to illustrate that the relative error between the simulation process model and the physical model is less than 2%,which proves the validity and reliability of the proposed method in this study.

An Unprecedented Efficiency with Approaching 21%Enabled by Additive‑Assisted Layer‑by‑Layer Processing in Organic Solar Cells

Recently published in Joule,Feng Liu and colleagues from Shanghai Jiaotong University reported a record-breaking 20.8%power conversion efficiency in organic solar cells(OSCs)with an interpenetrating fibril network active layer morphology,featuring a bulk p-in structure and proper vertical segregation achieved through additive-assisted layer-by-layer deposition.This optimized hierarchical gradient fibrillar morphology and optical management synergistically facilitates exciton diffusion,reduces recombination losses,and enhances light capture capability.This approach not only offers a solution to achieving high-efficiency devices but also demonstrates the potential for commercial applications of OSCs.

Diagnosis of the Medium-Range Variation of the Subtropical High over the Western Pacific during a Meiyu Process by Three-Dimensional E-P Flux

In this paper, using the daily grid data (2.5 × 2.5) of the ECMWF / WMO, we have computed respectively the three-dimensional wave activity flux in the stages of pre-onset, prevailing and post ending of Meiyu from 1 to 31 July 1982. The potential vorticity field is taken as the physical quantity relating the wave activity flux to the variation of the subtropical high over the Western Pacific. It is found that the three-dimensional wave activity flux is a powerful means for diagnosis of the variation of the subtropical high over the Western Pacific: The region of the subtropical high is just the confluence area of wave energy, whose changes in intensity and range decide the variation of the subtropical high. The confluence of wave energy comes from the monsoon flow in low latitudes, the Meiyu rain belts in middle latitudes and the heating fields on the eastern side of the Qinghai-Xizang Plateau. The relation between these sources and the subtropical high displays the self-adjusting mechanism among members of East-Asia summer monsoon.

Optimization of AZ80 magnesium alloy squeeze cast process parameters using morphological matrix

The squeeze cast process parameters of AZ80 magnesium alloy were optimized by morphological matrix. Experiments were conducted by varying squeeze pressure, die pre-heat temperature and pressure duration using L9（33） orthogonal array of Taguchi method. In Taguchi method, a 3-level orthogonal array was used to determine the signal/noise ratio. Analysis of variance was used to determine the most significant process parameters affecting the mechanical properties. Mechanical properties such as ultimate tensile strength, elongation and hardness of the components were ascertained using multi variable linear regression analysis. Optimal squeeze cast process parameters were obtained.

Integration system research and development for three-dimensional laser scanning information visualization in goaf

An integration processing system of three-dimensional laser scanning information visualization in goaf was developed. It is provided with multiple functions, such as laser scanning information management for goaf, cloud data de-noising optimization, construction, display and operation of three-dimensional model, model editing, profile generation, calculation of goaf volume and roof area, Boolean calculation among models and interaction with the third party soft ware. Concerning this system with a concise interface, plentiful data input/output interfaces, it is featured with high integration, simple and convenient operations of applications. According to practice, in addition to being well-adapted, this system is favorably reliable and stable.

Marginal optimization method to improve the inconsistent comparison matrix in the analytic hierarchy process

To improve the inconsistency in the analytic hierarchy process(AHP), a new method based on marginal optimization theory is proposed. During the improving process, this paper regards the reduction of consistency ratio(CR) as benefit, and the maximum modification compared to the original pairwise comparison matrix(PCM) as cost, then the improvement of consistency is transformed to a benefit/cost analysis problem. According to the maximal marginal effect principle, the elements of PCM are modified by a fixed increment(or decrement) step by step till the consistency ratio becomes acceptable, which can ensure minimum adjustment to the original PCM so that the decision makers’ judgment is preserved as much as possible. The correctness of the proposed method is proved mathematically by theorem. Firstly, the marginal benefit/cost ratio is calculated for each single element of the PCM when it has been modified by a fixed increment(or decrement).Then, modification to the element with the maximum marginal benefit/cost ratio is accepted. Next, the marginal benefit/cost ratio is calculated again upon the revised matrix, and followed by choosing the modification to the element with the maximum marginal benefit/cost ratio. The process of calculating marginal effect and choosing the best modified element is repeated for each revised matrix till acceptable consistency is reached, i.e., CR<0.1. Finally,illustrative examples show the proposed method is more effective and better in preserving the original comparison information than existing methods.

Structures and Properties of Iron Matrix Composites with Tungsten Carbide Particle by EPC-V Process

In this paper the Expendable Pattern Casting with dry sand Vacuum(EPC-V) process is used to manufacture iron matrix composites with tungsten carbide particle.Microstructures of the composites layers were analyzed.The abrasive wear resistance of the composites layers were tested and compared with that of high chromium cast iron.The results show that the iron matrix composites with tungsten carbide particle have high hardness.The abrasive wear resistance of composites with tungsten carbide particle is higher than that of high chromium cast iron.The properties of the matrix materials have been improved remarkably.

Influence of processing route on microstructure and wear resistance of fly ash reinforced AZ31 magnesium matrix composites

Utilizing fly ash(FA)as reinforcement for magnesium matrix composites(MMCs)brings down the production cost and the land pollution.Magnesium alloy AZ31 was reinforced with FA particles(10 vol.%)successfully by two different processing methods namely conventional stir casting and friction stir processing(FSP).The microstructural features were observed using optical microscope,scanning electron microscope and electron backscatter diffraction.The sliding wear behavior was tested using a pin-on-disc wear apparatus.The stir cast composite showed inhomogeneous particle dispersion and coarse grain structure.Some of the FA particles decomposed and reacted with the matrix alloy to produce undesirable compounds.Conversely,FSP composite showed superior particle dispersion and fine,equiaxed grains by dynamic recrystallization.FA particles encountered disintegration but there was no interfacial reaction.FSP composite demonstrated higher strengthening and wear resistance to that of stir cast composite.The morphology of the worn surface and the wear debris were studied in detail.

Three-dimensional visualization interactive system for digital twin workshop

To improve the human-physical-virtual coordination and integration of the digital twin workshop,3D visual monitoring and human-computer interaction of the digital twin workshop was studied.First,a novel 6D model of the 3D visualization interactive system for digital twin workshops is proposed.As the traditional 5D digital twin model ignores the importance of human-computer interaction,a new dimension of the user terminal was added.A hierarchical real-time data-driven mapping model for the workshop production process is then proposed.Moreover,a real-time data acquisition method for the industrial Internet of things is proposed based on OPC UA(object linking and embedding for process control unified architecture).Based on the 6D model of the system,the process of creating a 3D visualization virtual environment based on virtual reality is introduced,in addition to a data-driven process based on the data management cloud platform.Finally,the 6D model of the system was confirmed using the blade rotor test workshop as the object,and a 3D visualization interactive system is developed.The results show that the system is more transparent,real-time,data-driven and more efficient,as well as promotes the coordination and integration of human-physical-virtual,which has practical significance for developing digital twin workshops.

Syngeneic implantation of mouse hepatic progenitor cell-derived three-dimensional liver tissue with dense collagen fibrils

BACKGROUND Liver transplantation is a therapy for irreversible liver failure;however,at present,donor organs are in short supply.Cell transplantation therapy for liver failure is still at the developmental stage and is critically limited by a shortage of human primary hepatocytes.AIM To investigate the possibility that hepatic progenitor cells(HPCs)prepared from the portal branch-ligated hepatic lobe may be used in regenerative medicine,we attempted to enable the implantation of extracellular matrices containing organoids consisting of HPC-derived hepatocytes and non-parenchymal cells.METHODS In vitro liver organoid tissue has been generated by accumulating collagen fibrils,fibroblasts,and HPCs on a mesh of polylactic acid fabric using a bioreactor;this was subsequently implanted into syngeneic wild-type mice.RESULTS The in vitro liver organoid tissues generated transplantable tissues in the condensed collagen fibril matrix and were obtained from the mouse through partial hepatectomy.CONCLUSION Liver organoid tissue was produced from expanded HPCs using an originally designed bioreactor system.This tissue was comparable to liver lobules,and with fibroblasts embedded in the network collagen fibrils of this artificial tissue,it is useful for reconstructing the hepatic interstitial structure.

Study on Processing Conditions of Aluminum Matrix Composites Reinforced with Boron Carbide Particles

Different pre-heating of boron carbide particles for reinforcement and different processing conditions were studied in this work. Being one of the most cost-effective industrial methods, conventional melt stir-casting route was utilized.Result showed that the boron carbide particles distributed well for a suitable pre-heating temperature and processed in air.No reaction product was found at the A1-B4C interfaces at the resolution limit of SEM used in that way.

Three-dimensional coordinates test method with uncertain projectile proximity explosion position based on dynamic seven photoelectric detection screen

To objectively obtain the three-dimensional coordinates of the projectile fuze proximity explosion when projectile intersects the head of missile target, we propose a dynamic seven photoelectric detection screen test method, which is made up of six plane detection screens and a flash photoelectric dynamic detection screen. The three-dimensional coordinates calculation model of the projectile proximity explosion position based on seven plane detection screens with dynamic characteristics is established.According to the relation of the dynamic seven photoelectric detection screen planes and the time values,the analytical function of the projectile proximity explosion position parameters under non-linear motion is derived. The projectile signal filtering method based on discrete wavelet transform is explored in this work. Additionally, the projectile signal recognition algorithm using an improved particle swarm is proposed. Based on the characteristics of the time duration and the signal peak error for the projectile passing through the detection screen, the signals attribution of the same projectile passing through six detection screens are analyzed for obtaining precise time values of the same projectile passing through the detection screens. On the basis of the projectile fuze proximity explosion test, the linear motion model and the proposed non-linear motion model are used to calculate and compare the same group of projectiles proximity explosion position parameters. The comparison of test results verifies that the proposed test method and calculation model in this work accurately obtain the actual projectile proximity explosion position parameters.

Three-Dimensional Model Reconstruction of Nonwovens from Multi-Focus Images

The three-dimensional(3D)model is of great significance to analyze the performance of nonwovens.However,the existing modelling methods could not reconstruct the 3D structure of nonwovens at low cost.A new method based on deep learning was proposed to reconstruct 3D models of nonwovens from multi-focus images.A convolutional neural network was trained to extract clear fibers from sequence images.Image processing algorithms were used to obtain the radius,the central axis,and depth information of fibers from the extraction results.Based on this information,3D models were built in 3D space.Furthermore,self-developed algorithms optimized the central axis and depth of fibers,which made fibers more realistic and continuous.The method with lower cost could reconstruct 3D models of nonwovens conveniently.

Three-dimensional consolidation deformation analysis of porous layered soft soils considering asymmetric effects

Long-term settlements for underground structures, such as tunnels and pipelines, are generally observed after the completion of construction in soft clay. The soil consolidation characteristic has great influences on the long-term deformation for underground structures. A three-dimensional consolidation analysis method under the asymmetric loads is developed for porous layered soil based on Biot's classical theory. Time-displacement effects can be fully considered in this work and the analytical solutions are obtained by the state space approach in the Cartesian coordinate. The Laplace and double Fourier integral transform are applied to the state variables in order to reduce the partial differential equations into algebraic differential equations and easily obtain the state space solution. Starting from the governing equations of saturated porous soil, the basic relationship of state space variables is established between the ground surface and the arbitrary depth in the integral transform domain. Based on the continuity conditions and boundary conditions of the multi-layered pore soil model, the multi-layered pore half-space solutions are obtained by means of the transfer matrix method and the inverse integral transforms. The accuracy of proposed method is demonstrated with existing classical solutions. The results indicate that the porous homogenous soils as well as the porous non-homogenous layered soils can be considered in this proposed method. When the consolidation time factor is 0.01, the value of immediate consolidation settlement coefficient calculated by the weighted homogenous solution is 27.4% bigger than the one calculated by the non-homogeneity solution. When the consolidation time factor is 0.05, the value of excess pore water pressure for the weighted homogenous solution is 27.2% bigger than the one for the non-homogeneity solution. It is shown that the material non-homogeneity has a great influence on the long-term settlements and the dissipation process of excess pore water pressure.

Three-Dimensional Measurement and Reconstruction of Fabric Drape Shape

This paper introduces a new method of measuring the three-dimensional drape shape of fabrics with structural light. First, we apply parallel annular structural light to form light and shade alternating contour stripes on the surface of fabrics. We then collect the images of contour stripes using Charge Coupled Device (CCD). Subsequently, we process the images to identify the contour stripes and edges of fabrics, and obtain the fabric contour lines of curved surfaces. Finally, we apply three-dimensional curved surface modeling method based on a network of polar coordinates, and reconstruct the three-dimensional drape shape of fabrics. Experiments show that our method is effective in testing and reconstructing three-dimensional drape shape of fabrics.

Effect of thermal processing and fermentation with Chinese traditional starters on characteristics and allergenicity of wheat matrix

Wheat allergy has become a serious health threat worldwide and its prevalence has increased alarmingly in the past few years.Factors such as food matrix and food processing may alter the structure of wheat proteins,and hence affect its allergenic properties.However,few reports have focused on the influence of Chinese traditional starter fermentation on wheat allergy.In this study,5 starters from different regions of China were used for fermentation,and protein characteristics were monitored by sodium dodecyl sulfate polyacrylamide gel electropheresis,and immunoreactivity analyzed by immunoassay with allergenic serum was obtained from New Zealand white rabbits.The allergenicity of steamed and baked matrices was also evaluated.The results showed that the allergenicity of wheat dough was basically increased at the beginning and then decreased during fermentation,but specific trends depend on different starters.With the progress of fermentation,especially as pH value decreased to 3.0-4.0,the allergenicity decreased significantly.Baking and steaming can reduce the allergenicity of wheat matrix,but fermentation is not a key factor affecting the allergenic activity of proteins.Our results can provide a theoretical basis for controlling wheat allergenicity in food proces sing or producing hypoallergenic food.

Applying a modified conduit flow process to understand conduit-matrix exchange of a karst aquifer

Due to the high heterogeneity and complexity of water flow movement for multiple karst water-bearing mediums,the evaluation,effective development,and utilization of karst water resources are significantly limited.Matrix flow is usually laminar,whereas conduit flow is usually turbulent.The driving mechanisms of water exchange that occur between the karst conduit and its adjacent matrix are not well understood.This paper investigates the hydrodynamic characteristics and the mechanism of flow exchange in dual water-bearing mediums(conduit and matrix)of karst aquifers through laboratory experimentation and numerical simulation.A karst aquifer consisting of a matrix network and a conduit was proposed,and the relationship between the water exchange flux and hydraulic head differences generated from the laboratory experiments was analyzed.Two modes of experimental tests were performed with different fixed water level boundaries in the laboratory karst aquifer.The results indicate that the water exchange capacity was proportional to the square root of hydraulic head differences.The linear exchange term in the conduit flow process(CFP)source program was modified according to experimental results.The modified CFP and the original CFP model experimental data results were compared,and it was found that the modified CFP model had better fitting effects.These results showed that the water exchange mechanism between conduit and matrix is very important for solid-liquid interface reaction,water resource evaluation,and understanding of karst hydrodynamic behavior.