Three-dimensional stability calculation method for high and large composite slopes formed by mining stope and inner dump in adjacent open pits

The 2D limit equilibrium method is widely used for slope stability analysis.However,with the advancement of dump engineering,composite slopes often exhibit significant 3D mechanical effects.Consequently,it is of significant importance to develop an effective 3D stability calculation method for composite slopes to enhance the design and stability control of open-pit slope engineering.Using the composite slope formed by the mining stope and inner dump in Baiyinhua No.1 and No.2 open-pit coal mine as a case study,this research investigates the failure mode of composite slopes and establishes spatial shape equations for the sliding mass.By integrating the shear resistance and sliding force of each row of microstrip columns onto the bottom surface of the strip corresponding to the main sliding surface,a novel 2D equivalent physical and mechanical parameters analysis method for the strips on the main sliding surface of 3D sliding masses is proposed.Subsequently,a comprehensive 3D stability calculation method for composite slopes is developed,and the quantitative relationship between the coordinated development distance and its 3D stability coefficients is examined.The analysis reveals that the failure mode of the composite slope is characterized by cutting-bedding sliding,with the arc serving as the side interface and the weak layer as the bottom interface,while the destabilization mechanism primarily involves shear failure.The spatial form equation of the sliding mass comprises an ellipsoid and weak plane equation.The analysis revealed that when the coordinated development distance is 1500 m,the error rate between the 3D stability calculation result and the 2D stability calculation result of the composite slope is less than 8%,thereby verifying the proposed analytical method of equivalent physical and mechanical parameters and the 3D stability calculation method for composite slopes.Furthermore,the3D stability coefficient of the composite slope exhibits an exponential correlation with the coordinated development distance,with the coefficient gradually decreasing as the coordinated development distance increases.These findings provide a theoretical guideline for designing similar slope shape parameters and conducting stability analysis.

Ballistic impact response of flexible and rigid UHMWPE textile composites:Experiments and simulations

This study elaborates on the effects of matrix rigidity on the high-velocity impact behaviour of UHMWPE textile composites using experimental and numerical methods.Textile composite samples were manufactured of a plain-weave fabric(comprising Spectra?1000 fibres)and four different matrix materials.High-velocity impact tests were conducted by launching a spherical steel projectile to strike on the prepared samples via a gas gun.The experimental results showed that the textile composites gradually changed from a membrane stretching mode to a plate bending mode as the matrix rigidity and thickness increased.The composites deformed in the membrane stretching mode had higher impact resistance and energy absorption capacity,and it was found that the average energy absorption per ply was much higher in this mode,although the number of broken yarns was smaller in the perforated samples.Moreover,the flexible matrix composites always had higher perforation resistance but larger deformation than the rigid matrix counterparts in the tested thickness and velocity range.A novel numerical modelling approach with enhanced computational efficiency was proposed to simulate textile composites in mesoscale resolution.The simulation results revealed that stress and strain development in the more rigid matrix composite was localised in the vicinity of the impact location,leading to larger local deformation and inferior perforation resistance.

Property of three-dimensional silica composites

Silica fibers-reinforced, fused silica composites were fabricated with repeated vacuum-assisted liquid-phase infiltration. The mechanical properties, thermal properties, and ablative properties of the samples were evaluated. The effect of the silica fiber content and treatment temperature on the flexural strength of the three-dimensional SiO2 （3-D SiO2） composites also was investigated. The SiO2 composites show good mechanical properties and excellent ablative performance. The flexural strength increases with an increase in silica fiber content, and decreases with an increase in treatment temperature. When the volume fraction of the silica fiber is 50vo1% and the treatment temperature is 700℃ the flexural strength of the composites reaches a maximum value of 78 MPa. By adding cyclohexanone surfactant, the infiltration property can be largely improved, resulting in the density of SiO2 composites increasing up to 1.65 g/cm^3. The fracture surfaces of the flexural specimens observed using SEM, show that the pseudoplasticity and the toughening mechanisms of the composites are caused by absorption of a lot of energy by interface debonding and fiber pulling out.

Microstructure-based three-dimensional characterization of chip formation and surface generation in the machining of particulate-reinforced metal matrix composites

Particulate-reinforced metal matrix composites(PRMMCs)are difficult to machine due to the inclusion of hard,brittle reinforcing particles.Existing experimental investigations rarely reveal the complex material removal mechanisms(MRMs)involved in the machining of PRMMCs.This paper develops a three-dimensional(3D)microstructure-based model for investigating the MRM and surface integrity of machined PRMMCs.To accurately mimic the actual microstructure of a PRMMC,polyhedrons were randomly distributed inside the matrix to represent irregular SiC particles.Particle fracture and matrix deformation and failure were taken into account.For the model’s capability comparison,a two-dimensional(2D)analysis was also conducted.Relevant cutting experiments showed that the established 3D model accurately predicted the material removal,chip morphology,machined surface finish,and cutting forces.It was found that the matrix-particle-tool interactions led to particle fractures,mainly in the primary shear and secondary deformation zones along the cutting path and beneath the machined surface.Particle fracture and dilodegment greatly influences the quality of a machined surface.It was also found that although a 2D model can reflect certain material removal features,its ability to predict microstructural variation is limited.

Mechanical Properties of Three-Dimensional Fabric Sandwich Composites

Three-dimensional( 3 D) fabric composite is a newly developed sandwich structure,consisting of two identical parallel fabric decks woven integrally and mechanically together by means of vertical woven fabrics. In this paper,six types of 3 D fabric sandwich composites were developed in terms of compressive and flexural properties as a function of pile height( 10, 20 and30 mm) and pile distance( 16, 24 and 32 mm) in pile structures. The mechanical characteristics and the damage modes of the 3 D fabric sandwich composites under compressive and flexural load conditions were investigated. Besides,the influence of pile height and pile distance on the 3 D fabric sandwich composites mechanical properties was analyzed. The results showed that the compressive properties decreased with the increase of the pile height and the pile distance. Flexural properties increased with the increase of pile height, while decreased with the increase of pile distance.

Effects of Fiber Volume Fraction on Damping Properties of Three-Dimensional and Five-Directional Braided Composites

The effects of fiber volume fraction on damping properties of carbon fiber three-dimensional and five-directional( 3D-5Dir)braided carbon fiber / epoxyres in composite cantilever beams were studied by experimental modal analysis method. Meanwhile,carbon fiber plain woven laminated / epoxy resin composites with different fiber volume fraction were concerned for comparison. The experimental result of braided specimens shows that the first three orders of natural frequency increase and the first three orders of the damping ratios of specimens decrease, when the fiber volume fraction increases. Furthermore,larger fiber volume fraction will be valuable for the better anti-exiting property of braided composites,and get an opposite effect on dissipation of vibration energy. The fiber volume fraction is an important factor for vibration performance design of braided composites. The comparison between the braided specimens and laminated specimens reveals that 3D braided composites have a wider range of damping properties than laminated composites with the same fiber volume fractions.

The Study for the Reinforced Composites of Textile Gradient Structure

Based on references, this paper further develops the composites of textile gradient structure, tests and analyses the mechanical properties of composites of gradient struture, moreover, makes a comparison between composites of gradient structure and common laminated composites.

Prediction of three-dimensional elastic behavior of filament-wound composites based on the bridging model

This work provides a method to predict the three-dimensional equivalent elastic properties of the filament-wound composites based on the multi-scale homogenization principle.In the meso-scale,a representative volume element(RVE)is defined and the bridging model is adopted to establish a theoretical predictive model for its three-dimensional equivalent elastic constants.The results obtained through this method for the previous experimental model are compared with the ones gained respectively by experiments and classical laminate theory to verify the reliability of this model.In addition,the effects of some winding parameters,such as winding angle,on the equivalent elastic behavior of the filament-wound composites are analyzed.The rules gained can provide a theoretical reference for the optimum design of filament-wound composites.

Synthesis and electrochemical properties of three-dimensional graphene/polyaniline composites for supercapacitor electrode materials

To improve the specific capacitance and rate capability of electrode material for supercapacitors, a three-dimensional graphene/polyaniline （3DGN/PANI） composite is prepared via in situ polymerization on GN hydrogel. PANI grows on the GN surface as a thin film, and its content in the composite is controlled by the concentration of the reaction monomer. The specific capacitance of the 3DGN/PANI composite containing 10 wt% PANI reaches 322.8 F.g-1 at a current density of 1 A.g-1, nearly twice as large as that of the pure 3DGN （162.8 F.g-1）. The capacitance of the composite is 307.9 F.g-1 at 30 A.g-1 （maintaining 95.4%）, and 89% retention after 500 cycles. This study demonstrates the exciting potential of 3DGN/PANI with high capacitance, excellent rate capability and long cycling life for supercapacitors.

Preparation of Three-Dimensional Carbon Network Reinforced Epoxy Composites and Their Thermal Conductivity

As a thermosetting resin with excellent properties,epoxy resin is used in many areas such as electronics,transportation,aerospace,and other fields.However,its relatively low thermal conductivity limits its wide application in more demanding fields.Here,a three-dimensional carbon(3DC)network was prepared through NaCl template-assisted in situ chemical vapor deposition(CVD)and used to reinforce epoxy resin for enhancing its thermal conductivity.The 3DC was prepared with a molar ratio of sodium atom to carbon atom of 100:20,and argon atmosphere in CVD led to an optimal improvement in the thermal conductivity of epoxy resin.The thermal conductivity of epoxy resin increased by 18%when the filling content was 3 wt.%of 3DC network because of the high contact area,uniform dispersion,and enhanced formation of conductive paths with epoxy resin.As the amount of 3DC addition increases,the thermal conductivity of composites also increases.As an innovative exploration,the work presented in this paper is of great significance for the thermal conductivity application of epoxy resin in the future.

Three-Dimensional Thermal-Stress Analysis of Semi-infinite Transversely Isotropic Composites

By making use of the direct integration method,an exact analysis of the general three-dimensional thermoelasticity problem is performed for the case of a transversely isotropic homogeneous half-space subject to local thermal and force loadings.The material plane of isotropy is assumed to be parallel to the limiting surface of the halfspace.By reducing the original thermoelasticity equations to the governing ones for individual stress-tensor components,the effect of material anisotropy in the stress field is analyzed with regard to the feasibility requirement,i.e.,the finiteness of the stress field at a distance from the disturbed area.As a result,the solution is constructed in the form of explicit analytical dependencies on the force and thermal loadings for various kinds of transversely isotropic materials and agrees with the basic principles of the continua mechanics.The solution can be efficiently used as a benchmark one for the direct computation of temperature and thermal stresses in transversely isotropic semi-infinite domains,as well as for the verification of solutions constructed by different means.

Using Acoustic Emissions to Detect Damage in Three-Dimensional Braided Composites

Three-dimensional(3D)braided composites with better properties have been used in some particular industries.Some have had obvious signs of crack when they are braided.Others have had catastrophic failures occuring without warning.A new methodology for the analysis of failure modes in composite materials by means of acoustic emission techniques has been developed.The occurrence of fiber-breakage during tensile loading tests has been observed by the acoustic emission technology.Using acoustic emission technology is investigated as a means of monitoring 3D braided composites structures,detecting damage,and predicting impending damage.Some of the findings of the research project were presented.

Effects of Fiber Volume on Modal Response of Through-Thickness Angle Interlock Textile Composites

Prior static studies of three-dimensionally woven carbon/epoxy textile composites show that large interlaminar normal and shear strains occur as a result of layer waviness under static compression loading. This study addresses the dynamic response of 3D through-thickness angle interlock textile composites, and how interaction between different layer waviness influences the modal frequencies. The samples have common as-woven textile architecture, but they are cured at varying compaction pressures to achieve varying levels of fiber volume and fiber architecture distortion. Samples produced have varying final cured laminate thickness, which allows observations on the influence of increased fiber volume (generally believed to improve mechanical performance) weighed against the increased fiber distortion (generally believed to decrease mechanical performance). The results obtained from this study show that no added damping was developed in the as-woven identical panels. Furthermore, a linear relation exists between modal frequency and thickness (fiber volume).

PREDICTION OF TEXTILE FABRIC REINFORCED COMPOSITE PROPERTIES BASED ON NODE INTERPOLATION CELL METHOD

Node interpolation cell method（NICM）is a micromechanics method employing the virtual displacement principle and the representative volume element（RVE）scheme to obtain the relationship between the global and the local strain.Mechanical properties of 2-D textile fabric reinforced ceramic matrix composites are predicted by NICM.Microstructures of 2-D woven and braided fabric reinforced composite are modeled by two kinds of RVE scheme.NICM is used to predict the macroscopic mechanical properties.The fill and warp yarns are simulated with cubic B-spline and their undulating forms are approximated by sinusoid.The effect of porosity on the fiber and matrix are considered as a reduction of elastic module.The connection of microstructure parameters and fiber volume fraction is modeled to investigate the reflection on the mechanical properties.The results predicted by NICM are compared with that by the finite element method（FEM）.The comparison shows that NICM is a valid and feasible method for predicting the mechanics properties of 2-D woven and braided fabric reinforced ceramic matrix composites.

Simulating Resin Infusion through Textile Reinforcement Materials for the Manufacture of Complex Composite Structures

Increasing demand for weight reduction and greater fuel efficiency continues to spur the use of composite materials in commercial aircraft structures. Subsequently, as composite aerostructures become larger and more complex, traditional autoclave manufacturing methods are becoming prohibitively expensive. This has prompted renewed interest in out-of-autoclave processing techniques in which resins are introduced into a reinforcing preform. However, the success of these resin infusion methods is highly dependent upon operator skill and experience, particularly in the development of new manufacturing strategies for complex parts. Process modeling, as a predictive computational tool, aims to address the issues of reliability and waste that result from traditional trial-and-error approaches. Basic modeling attempts, many of which are still used in industry, generally focus on simulating fluid flow through an isotropic porous reinforcement material. How- ever, recent efforts are beginning to account for the multiscale and multidisciplinary complexity of woven materials, in simulations that can provide greater fidelity. In particular, new multi-physics process models are able to better predict the infusion behavior through textiles by considering the effect of fabric deformation on permeability and porosity properties within the reinforcing material. In addition to reviewing pre- vious research related to process modeling and the current state of the art, this paper highlights the recent validation of a multi-physics process model against the experimental infusion of a complex double dome component. By accounting for deformation-dependent flow behavior, the multi-physics process model was able to predict realistic flow behavior, demonstrating considerable improvement over basic isotropic permeability models.

X-ray Computed Tomography Characterization of 3D Tufted Twill Textile Composite for Aerostructures

Damage assessments in three dimensional (3D) textile composites subjected to mechanical loading can be performed by non-destructive and destructive techniques.This paper applies the two techniques to investigate the fracture behavior of 3D tufted textile composites.X-ray computed tomography as a non-destructive evaluation method is appropriate to detect damage locations and identify their progression in 3D textile composites.Destructive methods such as sectioning toward observing damage provide valuable information about damage patterns.The results of this research could be utilized to evaluate the initial cause of rupture in 3D tufted composites used in aerospace structures and analyze fracture modes and damage progression.

Preparation of Composite Phase Change Material Based on Sol-Gel Method and Its Temperature-Adjustable Textile

In this study,the sol-gel method was introduced to prepare the composite phase change material (CPCM). The CPCM was added to fabric with coating techniques and the thermal activity of modified fabric was studied. In addition,the thermal property and the microstructure of CPCM were also discussed in detail by means of polarization microscope and differential scanning calorimeter,respectively. According to the analysis of main influencial factors of the property of CPCM,the optimal preparing technique was determined. It was proved that CPCM could exhibit a good thermal property while phase transformation process took place,and a better appearance of the fabric modified with CPCM could be obtained due to the fact that in a warm circumstance,the liquid-state phase change material could be firmly enwrapped and embedded in the three-dimensional network all the time during the phase transformation. Besides,the fabric treated with CPCM had a high phase-transition enthalpy and an appropriate phase-transition temperature. As a result,a desirable temperature-adjustable function appeared.

Development of Composite Textile Structures for Wound Dressing Applications

The main objective of this research work was the development of novel and responsive nonwoven composite structures containing gelling materials for wound management. The development of novel all inclusive collagen booster(CB) therapeutic nonwoven wound dressings was mainly focused on. It provides essential functional properties such as high absorption,vertical and lateral wicking,and antibacterial and acidic pH properties. The developed composite wound dressing consisted of carboxymethylcellulose(CMC) fibre and also it was reinforced with polylactic acid( PLA) fibre. The produced composite wound dressings were treated with two different CBs at 4% by using the spray method. The details of the CBs have not been disclosed in this paper due to the Intellectual Property Rights( IPR) issues. The important benefit of using CB treatment is that it allows the maintenance of an acidic pH environment at the wound area. It is well known that acidic pH reduces the wound healing time and enhances the wound healing process. Furthermore,one of the CBs not only promotes the proliferation of the epithelial cells in wounds but also can provide antibacterial action. The PLA fibre reinforced CMC composite dressing has enhanced wicking properties which help to minimise the pooling of exudate on the wound bed and as a result maceration is prevented. The CBs treated dressings maintain the wound bed in an acidic pH condition which also improves the wound healing process. In addition to the above-mentioned properties,the CB treatment imparts antimicrobial activity against Gram-positive and Gram-negative bacteria,thus resulting in the reduction in the propensity for wound infection. Ultimately,the research has proved that the 4% CB treatment enhances the antimicrobial activity and the acidic pH characteristics of the developed CMC /PLA composite wound dressings.

Textile-Based Sensors for Inspection of Composite Materials

The monitoring of mechanical deformation and damage of composite materials is normally performed by established analytical methods,such as strain gauges and optical and piezoelectric sensors.However,large areas outside of the measuring cell remain unconsidered.A large-area sensitive sensor for composites is presented,which is simply generated by printing a carbon layer on the reinforcing glass fiber fabrics or on any composite itself.Such printed sensors enable to determine mechanical deformations and damages of the entire component and it responds with a measurable electrical resistance to external tension or pressure without any hysteresis.The strongest influence on sensor signal was identified with low carbon concentration and thin layers.The sensors signal linearly correlates with the degree of deformation and bending velocity whereas bending direction can be identified through signal change under residual tensile stress or compressive stress.

Prediction of the thermo-elastic properties of knitted structural composites using FEM

It is a very important and complex task to estimate the thermo-elasticproperties of a textile structural composite. In this paper, the finite element method (FEM) wasused for the prediction of the orthotropic thermo-elastic properties of a composite reinforced byglass fiber knitted fabric. In order to define the final 3-D configuration of the loop reinforcingstructure, the interactions between the adjacent loops, the large displacement and the contactelements without friction were considered. The values predicted were compared with the experimentalresults.