The coating of Ni W P was deposited as base layer, and then the composite coating of Ni Ti(particles) Re(rare earth) was deposited subsequently on the surface of diamond using electroless plating by adding 2...The coating of Ni W P was deposited as base layer, and then the composite coating of Ni Ti(particles) Re(rare earth) was deposited subsequently on the surface of diamond using electroless plating by adding 2～3 μm Ti particles and trace rare earth salt to bath solution. Ti particles deposited on the surface of diamond were found by SEM and formation of TiC was verified by X ray diffraction analysis after heat treatment of the coatings in vacuum at 900 ℃. The binding strength between the coated diamond and the metal matrix was improved effectively in the diamond composite based on metal cement.展开更多
In this research,the advantages and disadvantages of the cylindrical grinding process of Polycrystalline Diamond Compacts(short for PDC) with vitrified and resin bond diamond grinding wheel are compared.The research r...In this research,the advantages and disadvantages of the cylindrical grinding process of Polycrystalline Diamond Compacts(short for PDC) with vitrified and resin bond diamond grinding wheel are compared.The research results show that the vitrified bond diamond grinding wheels,which use Ti-coated diamond grains as abrasive and glass ceramic as bond,have many advantages in grinding PDC.Compared with resin diamond grinding wheel,vitrified bond wheels lead to 35% grinding cost reduced,40% grinding time of each PDC saved,and the size precision of PDC improved(from ±0.03mm to ±0.01mm).When grinding feed is <0.10 mm,the grinding ratio increases with increased grinding feed.However,when the grinding feed exceeds 0.10 mm,the grinding radio decreases rapidly with the increasing of grinding feed.The disadvantage of this kind of grinding wheel is that the brightness of the ground PDC cylinder is not as shining as that processed by resin bond diamond grinding wheel.展开更多
文摘The coating of Ni W P was deposited as base layer, and then the composite coating of Ni Ti(particles) Re(rare earth) was deposited subsequently on the surface of diamond using electroless plating by adding 2～3 μm Ti particles and trace rare earth salt to bath solution. Ti particles deposited on the surface of diamond were found by SEM and formation of TiC was verified by X ray diffraction analysis after heat treatment of the coatings in vacuum at 900 ℃. The binding strength between the coated diamond and the metal matrix was improved effectively in the diamond composite based on metal cement.
文摘In this research,the advantages and disadvantages of the cylindrical grinding process of Polycrystalline Diamond Compacts(short for PDC) with vitrified and resin bond diamond grinding wheel are compared.The research results show that the vitrified bond diamond grinding wheels,which use Ti-coated diamond grains as abrasive and glass ceramic as bond,have many advantages in grinding PDC.Compared with resin diamond grinding wheel,vitrified bond wheels lead to 35% grinding cost reduced,40% grinding time of each PDC saved,and the size precision of PDC improved(from ±0.03mm to ±0.01mm).When grinding feed is <0.10 mm,the grinding ratio increases with increased grinding feed.However,when the grinding feed exceeds 0.10 mm,the grinding radio decreases rapidly with the increasing of grinding feed.The disadvantage of this kind of grinding wheel is that the brightness of the ground PDC cylinder is not as shining as that processed by resin bond diamond grinding wheel.
